Jlg 3246E2 ANSI Operator Manual User Manual

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Operators and Safety Manual
ANSI
Model
1532E2
1932E2
2032E2
2632E2
2646E2
3246E2
3120736
November 21, 2003
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Summary of Contents

Page 1 - Operators and Safety Manual

Operators and Safety ManualANSIModel1532E21932E22032E22632E22646E23246E23120736November 21, 2003

Page 2 - – JLG Lift –

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3120736Do not operate this machine until it has been serviced andmaintained according to the maintenanc

Page 3 - FOREWORD

SECTION 1 - SAFETY PRECAUTIONS3120736 – JLG Lift – 1-3Platform-to-structure transfers at elevated positions arediscouraged. Where transfer is necessar

Page 4 - FOREWORD

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120736Do not elevate platform or drive with platform elevatedwhile on or near a sloping, uneven, or so

Page 5 - READ & HEED!

SECTION 1 - SAFETY PRECAUTIONS3120736 – JLG Lift – 1-5When lifting machine with a forklift, position forks only atdesignated areas of the machine. Lif

Page 6 - REVISON LOG

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120736This page intentionally left blank.

Page 7 - TABLE OF CONTENTS

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

Page 8

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120736Steer CylinderNo rust, nicks, scratches or foreign material on piston rod;no leakage.Ste

Page 9 - 3120736 – JLG Lift – 1-1

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-32.5 FUNCTIONAL CHECKTO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALLMALFUNCTIONS HAVE

Page 10 - Trip and Fall Hazards

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3120736Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 3).

Page 11 - Tipping Hazards

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-5Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 3).G

Page 13 - Maintenance Hazards

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 312073629. Battery Installation - Proper electrolyte level;cables secure; no damage or corrosio

Page 14 - 1-6 – JLG Lift – 3120736

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-7Figure 2-2. Daily Walk-Around Inspection - 1532E2/1932E2 (Sheet 1 of 3).

Page 15 - 3120736 – JLG Lift – 2-1

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 3120736GENERALBegin the “Walk-Around Inspection” at Item 1, as notedon the diagram. Continue to

Page 16 - 2-2 – JLG Lift – 3120736

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-928. Battery Charger - No visible damage; properlysecured.29. Compartment Cover and Latch

Page 17 - 2.7 BATTERY CHARGING

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 3120736Key To Lubricants:MPG - Multi Purpose GreaseHO - Hydraulic Oil - Mobilfluid 424TO AVOID

Page 18 - 2-4 – JLG Lift – 3120736

SECTION 2 - PREPARATION AND INSPECTION3120736 – JLG Lift – 2-11Figure 2-3. Torque Chart

Page 19 - 3120736 – JLG Lift – 2-5

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120736This page left blank intentionally.

Page 20 - 2-6 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE THE

Page 21 - 3120736 – JLG Lift – 2-7

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 3120736CapacitiesRaising platform with or without any load in platform, isbased

Page 22 - 2-8 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-33. Lift SwitchA three-position, momentary-contact switch pro-vides rais

Page 23 - 3120736 – JLG Lift – 2-9

FOREWORD3120736 – JLG Lift – a FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDEAT

Page 24 - 2-10 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 31207365. Steer SwitchThe thumb-operated steer switch, located on top ofthe joys

Page 25 - 3120736 – JLG Lift – 2-11

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-58. Tilt Alarm Warning LightA red warning light on the control box panel w

Page 26 - 2-12 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31207363.5 CONTROLS AND INDICATORS FOR PROPORTIONAL CONTROLThe machine is equipp

Page 27 - 3120736 – JLG Lift – 3-1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-72. Footswitch (Japanese Specification Only)For machines built to Japanese

Page 28 - 3-2 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 31207367. High Drive Speed SwitchThe high drive speed switch, when used in conju

Page 29 - Platform Control Station

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-91704277325274732525981532E21932E21704399170439917037063252588170215317038

Page 30 - 3-4 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 31207361704277325274732525981532E21932E2170439917043991703706325258817046071704

Page 31 - 3120736 – JLG Lift – 3-5

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-111704277325274732525981532E21932E2170439917043991703706325258817016211704

Page 32 - 3-6 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 31207361704277325274732525981532E21932E2170439917043991703706325258817025521703

Page 33 - 3120736 – JLG Lift – 3-7

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-131704277325274732525981532E21932E2170439917043991703706325258817039621703

Page 34 - 3-8 – JLG Lift – 3120736

FOREWORDb – JLG Lift – 3120736This page intentionally left blank.

Page 35 - 3120736 – JLG Lift – 3-9

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 31207363246E2020063401 & >< 02006340117038141703811170381717044001704

Page 36 - 3-10 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-150200063401 & >< 02006340117036951703816170369417042012032E2/26

Page 37 - 3120736 – JLG Lift – 3-11

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 31207363246E2020063401 & >< 02006340117038141703811170381717044001704

Page 38 - 3-12 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-170200063401 & >< 02006340117046151704616170369417042012032E2/26

Page 39 - 3120736 – JLG Lift – 3-13

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 31207363246E2020063401 & >< 02006340117038141703811170381717044001704

Page 40 - 3-14 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-190200063401 & >< 02006340117042801704807170369417042012032E2/26

Page 41 - 3120736 – JLG Lift – 3-15

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-20 – JLG Lift – 31207363246E2020063401 & >< 02006340117038141703811170381717044001704

Page 42 - 3-16 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-210200063401 & >< 02006340117038541703859170369417042012032E2/26

Page 43 - 3120736 – JLG Lift – 3-17

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-22 – JLG Lift – 31207363246E2020063401 & >< 02006340117038141703811170381717044001704

Page 44 - 3-18 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120736 – JLG Lift – 3-230200063401 & >< 02006340117038381703843170369417042012032E2/26

Page 45 - 3120736 – JLG Lift – 3-19

FOREWORD3120736 – JLG Lift – cAll procedures herein are based on the use of the machineunder proper operating conditions, with no deviationsfrom or

Page 46 - 3-20 – JLG Lift – 3120736

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-24 – JLG Lift – 3120736This page let blank intentionally.

Page 47 - 3120736 – JLG Lift – 3-21

SECTION 4 - MACHINE OPERATION3120736 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

Page 48 - 3-22 – JLG Lift – 3120736

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31207364.2 GENERALThis section provides the necessary information neededto operate the machine. Included

Page 49 - 3120736 – JLG Lift – 3-23

SECTION 4 - MACHINE OPERATION3120736 – JLG Lift – 4-3NOTE: If the machine is equipped with a footswitch (Japa-nese Specification Only), the footswitch

Page 50 - 3-24 – JLG Lift – 3120736

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120736.MAKE SURE DECK EXTENSION IS LOCKED IN PLACE BEFOREDRIVING MACHINE.NOTE: The machine is equipped

Page 51 - SECTION 4. MACHINE OPERATION

SECTION 4 - MACHINE OPERATION3120736 – JLG Lift – 4-5MAKE SURE DECK EXTENSION IS PINNED IN PLACE BEFOREDRIVING MACHINE.4.8 PARKING AND STOWINGNOTE: Wh

Page 52 - 4-2 – JLG Lift – 3120736

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31207364.11 TIE DOWN AND LIFTINGWhen transporting the machine, the platform extensionmust be fully retra

Page 53 - 3120736 – JLG Lift – 4-3

SECTION 4 - MACHINE OPERATION3120736 – JLG Lift – 4-7XZMODELFRONT REAR LEFT RIGHT1932E2 15401480 2940 52 26 15.42032E22646E220702085182021953890428068

Page 54 - Traveling in Reverse

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120736This page left blank intentionally.

Page 55 - 4.10 SAFETY PROP

SECTION 5 - EMERGENCY PROCEDURES3120736 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section provides information on the procedures

Page 56 - 4.11 TIE DOWN AND LIFTING

FOREWORDd – JLG Lift – 3120736 REVISON LOGApril 1998 - Original IssueFebruary 1999 - RevisedNovember 17, 1999 - RevisedJuly 31 , 2000 - Rev

Page 57

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31207365.4 EMERGENCY OPERATIONUse of Ground ControlsKNOW HOW TO USE THE GROUND CONTROLS IN AN EMER-GE

Page 58

SECTION 6 - INSPECTION AND REPAIR LOG3120736 – JLG Lift – 6-1SECTION 6. INSPECTION AND REPAIR LOGTable 6-1.Inspection and Repair LogDate Comments

Page 59 - 3120736 – JLG Lift – 5-1

SECTION 6 - INSPECTION AND REPAIR LOG6-2 – JLG Lift – 3120736Table 6-1.Inspection and Repair LogDate Comments

Page 60 - 5-2 – JLG Lift – 3120736

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

Page 63 - JLG Industries, Inc

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

Page 64

3120736 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

Page 65

ii – JLG Lift – 3120736TABLE OF CONTENTS (Continued) LIST OF FIGURESFIGURE NO. TITLE PAGE NO.2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2

Page 66 - JLG Worldwide Locations

SECTION 1 - SAFETY PRECAUTIONS3120736 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

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