Jlg 600SC_660SJC Operator Manual User Manual

ANSI®Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times.Boom Lift Models600SC660SJCS/N 0300174703 to P

TABLE OF CONTENTSiv – JLG Lift – 3121606SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF TABLES1-1 Minimum Approach Distance

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121606Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

SECTION 1 - SAFETY PRECAUTIONS3121606 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121606• Read, understand, and obey all DANGERS, WARNINGS, CAU-TIONS, and operating instructions on the

SECTION 1 - SAFETY PRECAUTIONS3121606 – JLG Lift – 1-31.3 OPERATION General • Do not use the machine for any purpose other than position-ing personnel

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121606• Before operating the machine, make sure all gates are closedand fastened in their proper posit

SECTION 1 - SAFETY PRECAUTIONS3121606 – JLG Lift – 1-5• Maintain distance from electrical lines, apparatus, or any ener-gized (exposed or insulated) p

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121606• The minimum approach distance may be reduced if insulatingbarriers are installed to prevent co

SECTION 1 - SAFETY PRECAUTIONS3121606 – JLG Lift – 1-7• Do not elevate platform or drive with platform elevated whileon a sloping, uneven, or soft sur

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121606• Use the boom functions, not the drive function, to position theplatform close to obstacles. •

SECTION 1 - SAFETY PRECAUTIONS3121606 – JLG Lift – 1-91.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.• When performing we

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121606DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S).Table 1-2. Beaufort Sc

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31216062.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-3Table 2-1.Inspection and Maintenance TableType Frequency

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121606Pre-Start InspectionThe Pre-Start Inspection shall inclu

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-5Daily Functional CheckA functional check of all systems

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 31216064. Drive Disable Switch (Refer to Figure 2-2., Drive Fun

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-7a. Activate hydraulic system. By depressing footswitch.O

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121606Figure 2-1. Drive Function Operating Range Diagrams - Sh

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-970ft.21.34 m60ft.18.29 m60ft.18.29 m50ft.15.24 m50ft.15.

FOREWORD3121606 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-10 – JLG Lift – 312160670ft.21.34 m60ft.18.29 m60ft.18.29 m50ft.15.24 m50ft.15

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-11Figure 2-4. Daily Walk-Around Inspection Diagram

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-12 – JLG Lift – 3121606GeneralBegin the "Walk-Around Inspection" at

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121606 – JLG Lift – 2-1311. Auxiliary Power Pump - See Inspection Note.12. Bott

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-14 – JLG Lift – 3121606NOTES:

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALTHE MANUFACTURER HAS NO DIREC

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121606Ground Control Station(See Figure 3-1., Ground Control Station - 600SC, and Figure

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-3Figure 3-1. Ground Control Station - 600SC1. Platform Rotate2. Platform Leveling Ov

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 31216061. Platform Rotate2. Platform Leveling Override3. Jib4. Power/Emergency Stop5. Engi

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-5NOTE: When Power/Emergency Stop switch is in the “ON” position andengine is not run

FOREWORDb – JLG Lift – 3121606SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILLRESULT IN S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121606NOTE: When the Platform/Ground Select Switch is in thecenter position, power is shu

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-7Ground Control Indictor Panel(See Figure 3-2., Ground Control Indicator Panel)1. No

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 31216061. Battery Charging2. Engine Oil Pressure3. Engine Oil Temp.4. Malfunction Indicat

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-96. Glow Plug/ Wait to Start IndicatorIndicates the glow plugs are on. The glowplugs

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 31216061. Drive Speed / Torque Select2. Platform Level Override3. Horn4. Power/Emergency

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-11ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OFTHE PLATFOR

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 31216066. Drive Orientation OverrideWhen the boom is swung over the rear ineither directi

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-13NOTE: When boom is positioned above horizontal and any of the fol-lowing switches,

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 312160615. Function Speed ControlControls the speed of Boom and SwingFunctions. Rotate co

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-151. Tilt Alarm Warning2. Platform Overload3. Platform Capacity4. Drive Disabled5.

FOREWORD3121606 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLGINDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REP

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 31216063. Capacity IndicatorIndicates the maximum platform capacity forthe current positi

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121606 – JLG Lift – 3-176. Glow Plug/Wait to Start IndicatorIndicates the glow plugs are operating. Aftert

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-18 – JLG Lift – 3121606NOTES:

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3121606StabilityMachine stability is based on two positions which are called FOR-WARD STABILITY and BACK

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-3Figure 4-2. Position of Least Forward StabilityMACHINE WILL UPSET IN THISDIRECTION IF OVERLOADEDO

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31216064.3 ENGINE OPERATIONNOTE: Initial starting should always be performedfrom the Ground Control stat

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-57. Push the Engine Start switch until engine starts.NOTE: Footswitch must be in released (up) pos

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121606Figure 4-3. Grades and Sideslopes

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-7Figure 4-4. Machine Motion Hazard

FOREWORDd – JLG Lift – 3121606REVISION LOGOriginal Issue - November 27, 2013

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3121606DO NOT DRIVE WITH BOOM EXTENDED OR ABOVE HORIZONTAL EXCEPT ON ASMOOTH, FIRM AND LEVEL SURFACE.TO

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-93. Depress footswitch, move joystick (Drive/Steer Control) to select desired direction of travel

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3121606This machine is equipped with a Drive OrientationIndicator. The yellow light on the platform con

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-114.6 PLATFORMPlatform Level AdjustmentONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121606SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER-GENCY STOP TO STOP THE MACH

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-134.9 TIE DOWN AND LIFTINGTie DownWHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED IN

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121606Figure 4-5. Lifting Chart

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-154. Operate appropriate control switch, lever or controller for desired function and hold.5. Posi

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 31216063927R33BB4127WARNI NGCRUSHING HAZARD1703953 ADo not stand under a raised platfo rm or boom,or be

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-17VIEW A-A27CE/AUS170596128CE1701518WARNINGCRUSHING HAZARD1703804 BDo not stand under a raised pla

TABLE OF CONTENTS3121606 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121606VIEWD-D170381417038111110DDEEGRADALL UNDERCARRIAGE21616263238 5515VIEWE-E112Figure 4-8. Decal In

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-1930R4122CALLED OUT ON MACHINELIFTING ATTACH INSL'L3251243120V - 60HZ173717038112814ANSICE170

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 312160658Figure 4-10. Decal Installation - Sheet 5 of 6

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-21Figure 4-11. Decal Installation - Sheet 6 of 6

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 3121606Table 4-1. 600SC Decal LegendItem # ANSI0273906-BCanadianFrench0273982-BCE/Australian0273985-BEn

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-2318 - - - - - - - - - - - -19 - - - - - - 1705904 1705342 100111703420 - - - - - - 1705906 1705

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 312160636 1001121813 1001121815 1705978 1001121819 1001121824 100112182237 1704885 1704885 1704885 1704

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-2554 - - - - - - - - - - - -55 - - - - - - - - - - - -56 - - - - - - - - - - - -57 1704468 1

SECTION 4 - MACHINE OPERATION4-26 – JLG Lift – 3121606Table 4-2. 660SJC Decal LegendItem # ANSI0273908-BCanadianFrench0273984-BCE/Australian0273987-BE

SECTION 4 - MACHINE OPERATION3121606 – JLG Lift – 4-2736 1001121814 1001121816 1705978 100112165537 1704885 1704885 1704885 170488538 1706948 1706948

TABLE OF CONTENTSii – JLG Lift – 3121606SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGETelescoping the Main Boom . . . . . . . . .

SECTION 4 - MACHINE OPERATION4-28 – JLG Lift – 3121606NOTES:

SECTION 5 - EMERGENCY PROCEDURES3121606 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31216065.3 EMERGENCY OPERATIONOperator Unable to Control MachineIF THE PLATFORM OPERATOR IS PINNED, T

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6.1

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-2 – JLG Lift – 3121606CapacitiesMaximum Ground Bearing Pressure 60 0S C 66 0S

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-3Engine Data Hydraulic OilNOTE: Hydraulic oils must have anti-wear

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-4 – JLG Lift – 3121606Table 6-5. Mobilfluid 424 SpecsSAE Grade 10W30Gravity, API 29.0De

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-5Table 6-7. Quintolubric 888-46Density @ 15°220Pour Point275°C (52

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-6 – JLG Lift – 3121606Table 6-9. Mobil EAL H 46 SpecsType Synthetic BiodegradableISO Vi

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-7Major Component Weights Serial Number LocationsA serial number pl

TABLE OF CONTENTS3121606 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF FIGURES2-1. Drive Function Operati

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-8 – JLG Lift – 3121606Figure 6-1. Serial Number LocationsSERIAL NUMBER(STAMPED ON FRAME

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-9-40°F(-40°C)-30F°(-34°C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C) 10°F

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-10 – JLG Lift – 3121606(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-11Figure 6-4. Operator Maintenance and Lubrication Diagram

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-12 – JLG Lift – 31216066.3 OPERATOR MAINTENANCENOTE: The following numbers correspond t

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-132. Swing Drive HubLube Point(s) - Level/Fill PlugCapacity - 17 o

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-14 – JLG Lift – 31216065. Hydraulic Charge FilterInterval - Change after first 50 hrs.

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121606 – JLG Lift – 6-157. Oil Change w/Filter - DeutzLube Point(s) - Fill Cap/Spin-on E

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-16 – JLG Lift – 31216069. Air FilterLube Point(s) - Replaceable ElementInterval - Every

SECTION 7 - INSPECTION AND REPAIR LOG3121606 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________