Jlg E300 Parts Manual User Manual

Illustrated Parts ManualModelsE300AE300AJE300AJPPRIOR TO S/N 0300138358P/N3120888November 4, 2013

1-4 E300A E300AJ E300AJP 3120888SECTION 1 FRAME310 0641816 14 Bolt 1/2in-13NC x 2in (Grade 8) (Prior to SN 0300046450)0682020 14 Bolt 5/8in-11NC x 2-1

3-30 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-10. CABLES, CLAMPS AND LIMIT SWITCHES INSTALLATION 106106107107102105103103104108102102

3120888 E300A E300AJ E300AJP 3-31SECTION 3 BOOMFIGURE 3-10. CABLES, CLAMPS AND LIMIT SWITCHES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

3-32 E300A E300AJ E300AJP 3120888SECTION 3 BOOMRef BOOM LIMIT SWITCHES OPTIONS:0259255 Ref Prior to SN 0300063766 C0270339 Ref SN 0300063766 to SN 030

3120888 E300A E300AJ E300AJP 4-1SECTION 4PLATFORM

4-2 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) 131430195630230430530310255 411110

3120888 E300A E300AJ E300AJP 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)ITEM # PART NUMBER QTY. DESCRIPTION REV.R

4-4 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORM102 0641408 3 Bolt 1/4in-20NC x 1in103 0641610 4 Bolt 3/8in-16NC x 1-1/4in104 Not Used105 3311405 7

3120888 E300A E300AJ E300AJP 4-5SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) (CONTINUED)ITEM # PART NUMBER QTY. DESCR

4-6 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) 2012022032042042052053016102104C104

3120888 E300A E300AJ E300AJP 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)ITEM # PART NUMBER QTY. DESCRIPTION REV.Re

3120888 E300A E300AJ E300AJP 1-5SECTION 1 FRAMEFIGURE 1-1. STEER INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-8 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORM0259338 Ref WORKLIGHTS INSTALLATION OPTIONS: 1/A201 3536089 2 Plate, Mounting202 0641414 4 Bolt 1/4i

3120888 E300A E300AJ E300AJP 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED)ITEM # PART NUMBER QTY. DESCRI

4-10 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY 1213131315144482019109742742616227428 (E300A)201(E300A

3120888 E300A E300AJ E300AJP 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref CONSOLE BOX ASSEM

4-12 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORM25 3310601 AR Nut #6-32NC26 4750600 AR Flatwasher #6 Regular27 3910612 AR Screw #8-32NC x 3/4in (Pr

3120888 E300A E300AJ E300AJP 4-13SECTION 4 PLATFORM106 4711500 2 Flatwasher 5/16in Thin0259102 Ref JIB CONSOLE SWITCH (E300AJ ONLY) 2/B201 4360328 1 S

4-14 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) 10911110710110210311010611210824101215141

3120888 E300A E300AJ E300AJP 4-15SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note

4-16 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORM111 Use 1001118419 1 Mechanical Assembly112 4460265 1 Plug, Male - 9 Position4460226 8 Socket, Fema

3120888 E300A E300AJ E300AJP 4-17SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

1-6 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION 1011025A1142883110115912766

4-18 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) CONNECTTO PLUG1457610231524252616181720191

3120888 E300A E300AJ E300AJP 4-19SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note:

4-20 E300A E300AJ E300AJP 3120888SECTION 4 PLATFORM108 Use 1001118418 1 Mechanical Assembly109 4460265 1 Plug, Male - 9 Position4460226 7 Socket, Fema

3120888 E300A E300AJ E300AJP 5-1SECTION 5CYLINDER

5-2 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-1. JIB CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) 12111001326618 195192518 1410162022179

3120888 E300A E300AJ E300AJP 5-3SECTION 5 CYLINDERFIGURE 5-1. JIB CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref J

5-4 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-2. JIB CYLINDER ASSEMBLY (SERVICE REPLACEMENT) 5022516111117161514732322928142322

3120888 E300A E300AJ E300AJP 5-5SECTION 5 CYLINDERFIGURE 5-2. JIB CYLINDER ASSEMBLY (SERVICE REPLACEMENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001

5-6 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) 113231222020121514

3120888 E300A E300AJ E300AJP 5-7SECTION 5 CYLINDERFIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)ITEM # PART NUMBER QTY. DE

3120888 E300A E300AJ E300AJP 1-7SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref WHEEL DRIVE I

5-8 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-4. LEVEL (PLTFORM SLAVE) CYLINDER ASSEMBLY (SERVICE REPLACEMENT) 8822110411911121

3120888 E300A E300AJ E300AJP 5-9SECTION 5 CYLINDERFIGURE 5-4. LEVEL (PLTFORM SLAVE) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)ITEM # PART NUMBER QTY. DE

5-10 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM 72242441516111421181717468351912023101213100

3120888 E300A E300AJ E300AJP 5-11SECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref LIFT CYL

5-12 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM 18231416151312119172287202 369211145100

3120888 E300A E300AJ E300AJP 5-13SECTION 5 CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.1683719 Ref

5-14 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-7. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) 5412675510100B100A1221121416191381

3120888 E300A E300AJ E300AJP 5-15SECTION 5 CYLINDERFIGURE 5-7. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.R

5-16 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-8. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) 55552181523161614134111210985011

3120888 E300A E300AJ E300AJP 5-17SECTION 5 CYLINDERFIGURE 5-8. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-8 E300A E300AJ E300AJP 3120888SECTION 1 FRAMERef TIRE AND WHEEL INSTALLATIONS0258986 Ref Prior to SN 0300100669 B0273587 Ref SN 0300100669 to SN 030

5-18 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLY 15A724891010013126113145

3120888 E300A E300AJ E300AJP 5-19SECTION 5 CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV. 1683732 Ref STEER CYLI

5-20 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY 10100A100B271227A27B2813611982913295141526722132123

3120888 E300A E300AJ E300AJP 5-21SECTION 5 CYLINDERFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TELESCOPE CYLI

5-22 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDER28 4711500 4 Flatwasher 5/16in Thin29 4751400 4 Flatwasher 1/4in Regular30 Not Used31 See Note 1 Ri

3120888 E300A E300AJ E300AJP 5-23SECTION 5 CYLINDERFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-24 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATIONS

3120888 E300A E300AJ E300AJP 5-25SECTION 5 CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref CYLINDER BE

5-26 E300A E300AJ E300AJP 3120888SECTION 5 CYLINDERFIGURE 5-11. CYLINDER BELLOWS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120888 E300A E300AJ E300AJP 6-1SECTION 6HYDRAULIC

3120888 E300A E300AJ E300AJP 1-9SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-2 E300A E300AJ E300AJP 3120888SECTION 6 HYDRAULICFIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E300A & E300AJ) SLAVECYLINDERV1V2TELESCOPECYLIND

3120888 E300A E300AJ E300AJP 6-3SECTION 6 HYDRAULICFIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E300A & E300AJ)ITEM # PART NUMBER QTY. DESCRIPTION REV

6-4 E300A E300AJ E300AJP 3120888SECTION 6 HYDRAULIC38 2753259 4 Hose39 2753255 1 Hose40 2752575 1 Hose41 1 Hose Options:2753276 E300A2753281 E300AJ42

3120888 E300A E300AJ E300AJP 6-5SECTION 6 HYDRAULICFIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E300A & E300AJ) (CONTINUED)ITEM # PART NUMBER QTY. DES

6-6 E300A E300AJ E300AJP 3120888SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E300AJP) SLAVECYLINDERV1V2TELESCOPECYLINDERBAMASTER

3120888 E300A E300AJ E300AJP 6-7SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E300AJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STANDA

6-8 E300A E300AJ E300AJP 3120888SECTION 6 HYDRAULIC43 2752433 1 Hose 44 27204529.5in/24cmHose, Suction45 2753311 2 Hose 46 2753274 2 Hose 47 2753279 2

3120888 E300A E300AJ E300AJP 6-9SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E300AJP) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

6-10 E300A E300AJ E300AJP 3120888SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagram

3120888 E300A E300AJ E300AJP 7-1SECTION 7ELECTRICAL

1-10 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300116217) 160205544889910110210310410510610711153

7-2 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams wit

3120888 E300A E300AJ E300AJP 7-3SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

7-4 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION PLATFORMCONTROLBOXGROUNDCONTROLBOX47A47BFOOTSWITC

3120888 E300A E300AJ E300AJP 7-5SECTION 7 ELECTRICAL 308D307G806A809B806D806E807A807B905A807806F806C806B307F312A705 705728728729730733731A7317317

7-6 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PLATFORM B

3120888 E300A E300AJ E300AJP 7-7SECTION 7 ELECTRICAL102C 4460418 4 Connector, Female4460419 12 Terminal102D 4460225 1 Plug, Male - 6 Position (E300AJP

7-8 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICAL218A 4460754 2 Plug, Male218B 4460465 28 Socket, Female218C 4460492 1 Clamp, Cable (Not Shown)219

3120888 E300A E300AJ E300AJP 7-9SECTION 7 ELECTRICAL307K 4460226 10 Socket, Female308 4922239 1 Harness Assembly - Main Valve 5/E308A 4460426 1 Connec

7-10 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICALRef ELECTRICAL COMPONENTS INSTALLATION0258984 Ref Standard Spec (Prior to SN 0300116217) K0274282

3120888 E300A E300AJ E300AJP 7-11SECTION 7 ELECTRICAL731 1 Cable, Assembly Options: Use 1060805 1 Prior to SN 0300035281 (was p/n 1060741)1060805 SN

3120888 E300A E300AJ E300AJP 1-11SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300116217)ITEM # PART NUMBER QTY. DESCRIPTION REV.278023

7-12 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICAL807C 4460802 1 Terminal and Cover807D 1 Plug Options:See Note 110-220V/50-60Hz (CE Spec)(Note: No

3120888 E300A E300AJ E300AJP 7-13SECTION 7 ELECTRICALRef OPTIONAL HARNESS COMPONENTS901 Ref AC to Platform Receptacle ComponentsUse 0271449 110V/220V(

7-14 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICAL901C (cont’d)4461199 0275715 Installation901D 0903484 Bracket (All except 0271449 Installation)90

3120888 E300A E300AJ E300AJP 7-15SECTION 7 ELECTRICAL904 0273151 1 Indicator Lamp Components (CE Spec) 1/A904A 4460424 1 Connector, Female - 2 Positio

7-16 E300A E300AJ E300AJP 3120888SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120888 E300A E300AJ E300AJP 8-1SECTION 8DECALS

8-2 E300A E300AJ E300AJP 3120888SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION - STANDARD (PRIOR TO SN 0300095662) 8153773628293031322942333342

3120888 E300A E300AJ E300AJP 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION - STANDARD (PRIOR TO SN 0300095662)ITEM # PART NUMBER QTY. DESCRIPTION

8-4 E300A E300AJ E300AJP 3120888SECTION 8 DECALS2 1 Decal - Danger/Warning Options:1703807 Australian English Language1703914 Dutch Language1703918 Fr

3120888 E300A E300AJ E300AJP 8-5SECTION 8 DECALS28 0860520 1 Box, Manual Storage29 1060279 1 Cable, Lanyard30 0641408 1 Bolt 1/4in-20NC x 1in31 475140

1-12 E300A E300AJ E300AJP 3120888SECTION 1 FRAME61 Not Used62 7021340 1 Coupler63 to 65 Not Used 66 70003724 1 Ring, Retaining67 to 80 Not Used81 702

8-6 E300A E300AJ E300AJP 3120888SECTION 8 DECALS44 1704412 1 Decal - Hydraulic Oil45 0641406 4 Bolt 1/4in-20NC x 3/4in46 1704885 2 Decal - Website (SN

3120888 E300A E300AJ E300AJP 8-7SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION - STANDARD (PRIOR TO SN 0300095662) (CONTINUED)ITEM # PART NUMBER QTY.

8-8 E300A E300AJ E300AJP 3120888SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION - STANDARD (SN 0300095662 TO SN 0300138358) 81537736282930313229

3120888 E300A E300AJ E300AJP 8-9SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION - STANDARD (SN 0300095662 TO SN 0300138358)ITEM # PART NUMBER QTY. DES

8-10 E300A E300AJ E300AJP 3120888SECTION 8 DECALS37 1705670 3 Decal - Warning Explosion38 1702155 2 Decal - Battery Disconnect39 Not Used40 1 Decal -

3120888 E300A E300AJ E300AJP 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL E300A/E300AJ/E300AJPThe following list will service one machine (built t

9-2 E300A E300AJ E300AJP 3120888SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL E300A/E300AJ/E300AJPThe following list will service one machine (built

3120888 E300A E300AJ E300AJP 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not

10-2 E300A E300AJ E300AJP 3120888SECTION 10 SPECIAL OPTIONSRef SkyGuard Component1001143669 Ref SkyGuard Complete Add-On Kit (UGM Machines)1001137672

PagePart Number PagePart Number PagePart NumberPagePart Number3120888 E300A E300AJ E300AJP 11-1SECTION 11 PARTS NUMBER INDEX0060043 ...

3120888 E300A E300AJ E300AJP 1-13SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300116217) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTIO

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 E300A E300AJ E300AJP 3120888SECTION 11 PARTS NUMBER INDEX0860520 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120888 E300A E300AJ E300AJP 11-3SECTION 11 PARTS NUMBER INDEX1703916 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 E300A E300AJ E300AJP 3120888SECTION 11 PARTS NUMBER INDEX3313003 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120888 E300A E300AJ E300AJP 11-5SECTION 11 PARTS NUMBER INDEX4640771 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 E300A E300AJ E300AJP 3120888SECTION 11 PARTS NUMBER INDEX7004276 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120888 E300A E300AJ E300AJP 11-7SECTION 11 PARTS NUMBER INDEX7021624 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 E300A E300AJ E300AJP 3120888SECTION 11 PARTS NUMBER INDEX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-14 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300116217 TO SN 0300138358) 1C11A1D1F1E63435333432312821303

3120888 E300A E300AJ E300AJP 1-15SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300116217 TO SN 0300138358)ITEM # PART NUMBER QTY. DESCRIPTION RE

1-16 E300A E300AJ E300AJP 3120888SECTION 1 FRAME34 Use 70001368 1 O-Ring35 Use 70001368 1 O-Ring36 Use 70001368 1 PlugRef KIT OPTIONS101 7017007 1 Pla

3120888 E300A E300AJ E300AJP 1-17SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300116217 TO SN 0300138358) (CONTINUED)ITEM # PART NUMBER QTY. DE

1-18 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLY 13121110986745321

3120888 E300A E300AJ E300AJP 1-19SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3160237 Ref DRIVE MOTOR ASSEM

1-20 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-6. ELECTRICAL COMPONENTS INSTALLATION 21232824252613112271011061041031022210530

3120888 E300A E300AJ E300AJP 1-21SECTION 1 FRAMEFIGURE 1-6. ELECTRICAL COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ELECTRICAL

1-22 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-7. BATTERY BOX INSTALLATIONS 392627262828282826

3120888 E300A E300AJ E300AJP 1-23SECTION 1 FRAMEFIGURE 1-7. BATTERY BOX INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.0259042 Ref BATTERIES IN

3120888 E300A E300AJ E300AJP AREVISION LOGJune 1, 1999 - Original Issue Of Manual (Edited to 0010559 Revision 5)August 1, 1999 - Removed Platform Rot

1-24 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-8. FRAME COVERS INSTALLATION 19162014141414141421

3120888 E300A E300AJ E300AJP 1-25SECTION 1 FRAMEFIGURE 1-8. FRAME COVERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0258991 Ref FRAME SHIELD

1-26 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-9. INVERTER INSTALLATION (OPTIONAL ON E300AJ & E300AJP)

3120888 E300A E300AJ E300AJP 1-27SECTION 1 FRAMEFIGURE 1-9. INVERTER INSTALLATION (OPTIONAL ON E300AJ & E300AJP)ITEM # PART NUMBER QTY. DESCRIPTI

1-28 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-9. INVERTER INSTALLATION (OPTIONAL ON E300AJ & E300AJP) (CONTINUED)ITEM # PART NUMBER QT

3120888 E300A E300AJ E300AJP 2-1SECTION 2TURNTABLE

2-2 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-1. VALVES AND HORN INSTALLATIONS 252326 OR281527A27B2721111527C

3120888 E300A E300AJ E300AJP 2-3SECTION 2 TURNTABLEFIGURE 2-1. VALVES AND HORN INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref VALVES &

2-4 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLE21 4846016 1 Hood Attachment22 4891600 4 Flatwasher 3/8in Hardened23 2560122 1 Handle24 2560123 1 G

3120888 E300A E300AJ E300AJP 2-5SECTION 2 TURNTABLEFIGURE 2-1. VALVES AND HORN INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

B E300A E300AJ E300AJP 3120888REVISION LOG

2-6 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

3120888 E300A E300AJ E300AJP 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN CONTROL VA

2-8 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLE12 1 Cartridge Options:7021606 Cartridge Prior to SN 0300127575 (Upper Lift Down)7017423 Cartridge

3120888 E300A E300AJ E300AJP 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-10 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-3. STEER/BRAKE VALVE ASSEMBLY 34567812910

3120888 E300A E300AJ E300AJP 2-11SECTION 2 TURNTABLEFIGURE 2-3. STEER/BRAKE VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STEER/BRAKE VAL

2-12 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION 1010102012022032082092092062072042051174

3120888 E300A E300AJ E300AJP 2-13SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0258987

2-14 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-5. SWING BEARING ASSEMBLY 1011031011181022D107110511122E2E2C2C2C2C113103117116115

3120888 E300A E300AJ E300AJP 2-15SECTION 2 TURNTABLEFIGURE 2-5. SWING BEARING ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Original Equi

3120888 E300A E300AJ E300AJP iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) 1261003478131918121459515161151017

3120888 E300A E300AJ E300AJP 2-17SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR)ITEM # PART NUMBER QTY. DESCRIPTION REV.316

2-18 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) 1001234448944576101213141415162517181920

3120888 E300A E300AJ E300AJP 2-19SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001104851 Ref S

2-20 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-8. PUMP, MOTOR AND TANK INSTALLATION 310108A861329333101010411127A77C7B95111111

3120888 E300A E300AJ E300AJP 2-21SECTION 2 TURNTABLEFIGURE 2-8. PUMP, MOTOR AND TANK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0258983 Ref

2-22 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION 30330430130230430510210510410738927108110116

3120888 E300A E300AJ E300AJP 2-23SECTION 2 TURNTABLEFIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref GROUND

2-24 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLE115 1 Plug Options:See Section 7 110-230V/50-60Hz (CE Spec)4460805 250V/50Hz (Australian Spec)116

3120888 E300A E300AJ E300AJP 2-25SECTION 2 TURNTABLEFIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV

ii E300A E300AJ E300AJP 3120888FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-26 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROL BOX ASSEMBLY 41171822219202121214611162311233411162311162311162

3120888 E300A E300AJ E300AJP 2-27SECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROL BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref GROUND CONTRO

2-28 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLE26 Not Used27 3790012 2 O-Ring28 3910804 6 Bolt #8-32NC x 1/4in29 4070987 1 Spacer, Plastic30 4070

3120888 E300A E300AJ E300AJP 2-29SECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROL BOX ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-30 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-11. BATTERY CHARGER ASSEMBLY NOTE:CHARGER COVERREMOVED FORCLARITY.1131311515191121

3120888 E300A E300AJ E300AJP 2-31SECTION 2 TURNTABLEFIGURE 2-11. BATTERY CHARGER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BATTERY CHARGER

2-32 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLE115 7020651 1 Shunt Assembly116 7011529 2 Connector, Strain Relief (Not Shown)117 7020683 1 Transf

3120888 E300A E300AJ E300AJP 2-33SECTION 2 TURNTABLEFIGURE 2-11. BATTERY CHARGER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-34 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-12. HOODS INSTALLATIONS 4118201202203204112114117572887114109108107114367288772887

3120888 E300A E300AJ E300AJP 2-35SECTION 2 TURNTABLEFIGURE 2-12. HOODS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.0258982 Ref HOODS INSTALL

3120888 E300A E300AJ E300AJP 1-1SECTION 1 FRAME

2-36 E300A E300AJ E300AJP 3120888SECTION 2 TURNTABLEFIGURE 2-12. HOODS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120888 E300A E300AJ E300AJP 3-1SECTION 3BOOM

3-2 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - E300A 10623141612114858232423241718191813202322942879242215262827

3120888 E300A E300AJ E300AJP 3-3SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - E300AITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM INSTALLATION 0258

3-4 E300A E300AJ E300AJP 3120888SECTION 3 BOOMRef SUPPORT AND ROTATOR ASSEMBLY0259439 Ref Front Entry Platform E0272976 Ref Side Entry Platform Machin

3120888 E300A E300AJ E300AJP 3-5SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - E300A (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-6 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - E300AJ 117251524141351111118682526252618192019122125153 285277102

3120888 E300A E300AJ E300AJP 3-7SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - E300AJITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM INSTALLATION 025

3-8 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-3. BOOM INSTALLATION - E300AJP 332237111111111111227362120113722343519937287363193728439

3120888 E300A E300AJ E300AJP 3-9SECTION 3 BOOMFIGURE 3-3. BOOM INSTALLATION - E300AJPITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM INSTALLATION 02

1-2 E300A E300AJ E300AJP 3120888SECTION 1 FRAMEFIGURE 1-1. STEER INSTALLATION 61712291023111814154551671011011411310110410510611110910311211510

3-10 E300A E300AJ E300AJP 3120888SECTION 3 BOOM40 to 46 Not Used47 4846031 1 Boom Rest0270704 Ref BOOM WIPER COVER INSTALLATION A101 1670976 1 Cover,

3120888 E300A E300AJ E300AJP 3-11SECTION 3 BOOMFIGURE 3-3. BOOM INSTALLATION - E300AJP (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-12 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-4. TOWER BOOM ASSEMBLY 1520615206881819311888888162030303051620567286131421252429313281

3120888 E300A E300AJ E300AJP 3-13SECTION 3 BOOMFIGURE 3-4. TOWER BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TOWER BOOM ASSEMBLY 0258962

3-14 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-5. MAIN BOOM ASSEMBLY 22161632211123213810810610611711710210261101917201844411114101511

3120888 E300A E300AJ E300AJP 3-15SECTION 3 BOOMFIGURE 3-5. MAIN BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN BOOM ASSEMBLY0801174 Re

3-16 E300A E300AJ E300AJP 3120888SECTION 3 BOOMRef POWER TRACK ASSEMBLY0259243 Ref E300A I0259244 Ref E300AJ & E300AJP J101 0100011 AR Compound, L

3120888 E300A E300AJ E300AJP 3-17SECTION 3 BOOMFIGURE 3-5. MAIN BOOM ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-18 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-6. JIB ASSEMBLIES (E300AJ & E300AJP) 1010ORE300AJ26A9977171715151411661515161618122

3120888 E300A E300AJ E300AJP 3-19SECTION 3 BOOMFIGURE 3-6. JIB ASSEMBLIES (E300AJ & E300AJP)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref JIB ASSEM

3120888 E300A E300AJ E300AJP 1-3SECTION 1 FRAMEFIGURE 1-1. STEER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0258985 Ref STEER INSTALLATION F

3-20 E300A E300AJ E300AJP 3120888SECTION 3 BOOM26 1 Pivot Options:26A 4845925 E300AJ26B E300AJP Options:4846073 Prior to SN 03000649824846502 SN 03000

3120888 E300A E300AJ E300AJP 3-21SECTION 3 BOOMFIGURE 3-6. JIB ASSEMBLIES (E300AJ & E300AJP) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-22 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-7. PLATFORM ROTATOR ASSEMBLIES 54541253232343425272444242320224152626515221B1A775353535

3120888 E300A E300AJ E300AJP 3-23SECTION 3 BOOMFIGURE 3-7. PLATFORM ROTATOR ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ROTATOR ASSEMBLIES0

3-24 E300A E300AJ E300AJP 3120888SECTION 3 BOOM41 1 Counterbalance Valve Assembly Options: Use 7017172 Valve - Helac p/n 24327 Stamped beside Mounting

3120888 E300A E300AJ E300AJP 3-25SECTION 3 BOOMFIGURE 3-7. PLATFORM ROTATOR ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-26 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-8. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) (PRIOR TO SN 0300064982) 10010110272131718

3120888 E300A E300AJ E300AJP 3-27SECTION 3 BOOMFIGURE 3-8. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) (PRIOR TO SN 0300064982)ITEM # PART NUMBER QTY.

3-28 E300A E300AJ E300AJP 3120888SECTION 3 BOOMFIGURE 3-9. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) (SN 0300064982 TO SN 0300138358) 100A100B1

3120888 E300A E300AJ E300AJP 3-29SECTION 3 BOOMFIGURE 3-9. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) (SN 0300064982 TO SN 0300138358)ITEM # PART NUMB