Jlg 3246ES Operator Manual User Manual

Operation and Safety ManualOriginal Instructions, Keep this manual with the machine at all times. ANSI®Models1930ES/2030ES/2630ES/2646ES/3246ESP/N - 3

TABLE OF CONTENTSiv – JLG Lift – 3121165SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF FIGURES2-1. Daily Walk-Around Inspe

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-8 – JLG Lift – 3121165Capacities Tires Table 6-5. Fluid CapacitiesModel 1930ES/ 2030ES/2

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-96.1 CRITICAL STABILITY WEIGHTSDO NOT REPLACE ITEMS CRITICAL TO STAB

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-10 – JLG Lift – 3121165LubricationNOTE: Aside from JLG recommendations, it is not advisab

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-116.1 OPERATOR MAINTENANCE132Figure 6-1. Lubrication Diagram1. Hydra

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-12 – JLG Lift – 3121165 Oil Check Procedure (1)• Lube Point(s) - FIll Plug• Capacity: •

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-136. With the plug removed, the oil level should be com-pletely full

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-14 – JLG Lift – 31211653. Apply a layer of grease along the inside and bottom ofthe lower

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-156.1 TIRES AND WHEELSTire Wear and DamageInspect tires periodically

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-16 – JLG Lift – 31211654. Wheel nuts should be torqued after the first 50 hours ofoperati

SECTION 7 - INSPECTION AND REPAIR LOG3121165 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 1 - SAFETY PRECAUTIONS3121165 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121165Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31211651.2 PRE-OPERATIONOperator Training and Knowledge• The Operators and Safety Manual must be read i

SECTION 1 - SAFETY PRECAUTIONS3121165 – JLG Lift – 1-3• Check the work area for hazardous locations. Do not oper-ate the machine in hazardous environm

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121165• Do not remove, modify, or disable any safety devices.• Never slam a control switch or lever th

SECTION 1 - SAFETY PRECAUTIONS3121165 – JLG Lift – 1-5• The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121165Trip and Fall Hazards• JLG Industries, Inc. recommends that all persons in the plat-form wear a

SECTION 1 - SAFETY PRECAUTIONS3121165 – JLG Lift – 1-7Tipping Hazards• Ensure that the ground conditions are adequate to supportthe maximum tire load

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121165• If scissor arm assembly or platform is caught so that one ormore wheels are off the ground, al

SECTION 1 - SAFETY PRECAUTIONS3121165 – JLG Lift – 1-91.4 TOWING, LIFTING, AND HAULING• Never allow personnel in platform while towing, lifting, orhau

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121165• Shut down the engine (if equipped) while fuel tanks arebeing filled.• Ensure replacement part

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION3121165 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION2-2 – JLG Lift – 31211652.2 PREPARATION, INSPECTION, AND MAINTENANCEThe table b

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION3121165 – JLG Lift – 2-3Pre-Start InspectionThe Pre-Start Inspection should inc

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION2-4 – JLG Lift – 3121165Function CheckPerform the Function Check as follows:1.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION3121165 – JLG Lift – 2-5 Table 2-2. Tilt Activation vs. HeightModelTilt Setti

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION2-6 – JLG Lift – 312116519876101112135144344462Figure 2-1. Daily Walk-Around In

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION3121165 – JLG Lift – 2-7 GeneralBegin the “Walk-Around Inspection” at Item

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION2-8 – JLG Lift – 312116512 SWITCHES THROUGHOUTMACHINENOTE: Item 2 - location f

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION3121165 – JLG Lift – 2-91 SWITCHES THROUGHOUTMACHINENOTE: Item 1 - location f

FOREWORD3121165 – JLG Lift – aFOREWORDIT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULDPRESSURE-WASHING BE UTIL

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION2-10 – JLG Lift – 3121165NOTES:

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROLS3.1 GENERALNOTICES

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-2 – JLG Lift – 31211656. The safest means to operate near overhead obstruc-tions, other moving

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-3StabilityThis machine, as originally manufactured by JLG and operatedwit

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-4 – JLG Lift – 3121165.4. Battery Charger Status - This panel, located to the right of the gro

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-53.5 PLATFORM CONTROL STATION 1245678910111213NOTE: *There is no light eq

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-6 – JLG Lift – 3121165NOTE: The platform control indicator panel uses different shapedsymbols

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-78. Lift/Drive Select - This toggle switch is used to select either drive

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-8 – JLG Lift – 3121165NOTE: ANSI/CSA/AUS machines are equipped with a tilt interlockwhich cuts

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-93.6 MDI (MULTIFUNCTION DIGITAL INDICATOR)124555531. Battery Compartment2

FOREWORDb – JLG Lift – 3121165SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-10 – JLG Lift – 3121165MDI DescriptionLocated in the battery compartment on the left side of t

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-11 169352241154440211836743019452236144021274122 122932BothSidesBothSid

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-12 – JLG Lift – 3121165 1716171311141511224121403036142241274721403145 1926302446425233610Both

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-13 1440212741 2212293236BothSidesBothSides41221544214036151418354216BothS

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-14 – JLG Lift – 3121165 4622194303040212741 2214101613431717114111222140309747Figure 3-6. Deca

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-15426302325194624 2443192523304626416352140441541223229Both Sides42183614

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-16 – JLG Lift – 312116574224630193027Both Sides1030402141221130171316947Figure 3-8. Decal Loca

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-17 Table 3-1. Decal Location LegendItemANSI0275220-3CE0275221-3Australia

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-18 – JLG Lift – 312116519 1705692 1705692 1705692 1705692 1705692 1705692 1705692 170569220 N/

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3121165 – JLG Lift – 3-1930(1930ES)(2030ES)(2630ES)(2646ES)(3246ES)17056381705639170594117056401

FOREWORD3121165 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-20 – JLG Lift – 312116539 N/A N/A N/A N/A N/A N/A N/A 325124340 N/A N/A N/A 1705717 1705725 17

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31211654.3 PLATFORM OPERATIONONLY RAISE PLATFORM ON A FIRM, LEVEL AND SMOOTH SURFACE FREE OFOBSTRUCTIONS

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-3Arm Guards (If equipped)If the machine is equipped with arm guards, the platform willstop lowerin

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121165Fold-Down RailsDO NOT RAISE PLATFORM WITH RAILS FOLDED DOWN. THE RAILS MUST BEIN THE UPRIGHT POSI

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-54.4 STEERINGTo steer the machine, the thumb operated steer control switchon the controller handle

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121165SIDESLOPEHORIZONTALGRADEFigure 4-1. Grade and Sideslope

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-74.6 PARKING AND STOWINGPark and stow the machine as follows:1. Drive the machine to a reasonably

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31211654.7 BATTERY CHARGINGOperationNOTE: Be sure that machine is parked in a well ventilated areabefore

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-9NOTE: If the charger is left plugged in, the charger will automati-cally restart a complete charg

FOREWORDd – JLG Lift – 3121165REVISION LOGOriginal Issue. . . . . . . . . . . . . . . . . . .March 31, 2003Revised . . . . . . . . . . . . . . . . .

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31211654.8 PLATFORM LOADINGThe platform maximum rated load capacity is shown on a plac-ard located on t

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-114.10 TIE DOWN/LIFT LUGSWhen transporting the machine, the platform extension mustbe fully retrac

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121165R R FRONT(JAPAN - AUS)(ANSI - CSA - CE)FRONTREARFigure 4-3. Lifting and Tie Down Diagram

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-134.12 TOWINGIt is not recommended that this machine be towed, except inthe event of an emergency

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121165Mechanical Brake Release Machines, USA built prior to s/n 0200118041:Machines, Belgium built pri

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-15Mechanical Brake Release Machines, USA built s/n 0200152825 to s/n 0200170585:Machines, Belgium

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 31211651. Chock wheels or secure machine with tow vehicle.2. Ensure E-stop button is pushed in to the &

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-17XZMODEL1930ES2030ES2630ES2646ES3246ESWHEELBASE(in.)X(in.)Z(in.)MODEL2030ES2630ES2646ES3246ESWHEE

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 31211654.13 DIAGNOSTIC TROUBLE CODES (DTC)IntroductionThis sub-section provides a reference for Diagnos

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-194.14 DIAGNOSTIC TROUBLE CODES (DTC) CHECK TABLES0-0 Help CommentsDTC FAULT MESSAGE DESCRIPTION C

TABLE OF CONTENTS3121165 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL.

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 3121165004 DRIVING AT CUTBACK - ABOVE ELEVA-TIONThe platform is elevated and the machine is driving.• F

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-21007 DRIVING AT CUTBACK - POTHOLE STILL ENGAGEDWhile stowed, drive speed is reduced since the con

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 31211652-2 Platform ControlsDTC FAULT MESSAGE DESCRIPTION CHECK221 FUNCTION PROBLEM - HORN PERMA-NENTLY

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-232210 TRIGGER CLOSED TOO LONG WHILE IN NEUTRALThe trigger switch was closed for more than five se

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 31211652-5 Function PreventedDTC FAULT MESSAGE DESCRIPTION CHECK251 ELEV ANGLE SENSOR FAULTY - VOLT-AGE

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-25257 ELEV PROX PERMANENTLY CLOSED - CHECK PROX AND ANGLE ADJUST-MENTThe elevation proximity switc

SECTION 4 - MACHINE OPERATION4-26 – JLG Lift – 31211653-1 Line Contactor Open CircuitDTC FAULT MESSAGE DESCRIPTION CHECK311 OPEN CIRCUIT LINE CONTACTO

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-273-3 Ground Output DriverDTC FAULT MESSAGE DESCRIPTION CHECK331 BRAKE SHORT TO BATTERY A problem

SECTION 4 - MACHINE OPERATION4-28 – JLG Lift – 31211653310 STEER RIGHT OPEN CIRCUIT A problem has been detected in this func-tion.Refer problem to a q

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-2933303 NEGATIVE SUPPLY - SHORT TO GROUNDA problem has been detected in this func-tion.Refer probl

TABLE OF CONTENTSii – JLG Lift – 3121165SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 4 - MACHINE OPERATION4.1 DESCRIPT

SECTION 4 - MACHINE OPERATION4-30 – JLG Lift – 3121165423 LIFT UP AT CUTBACK - POWER MOD-ULE CURRENT LIMITThe lift up portion of the power module has

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-316-6 CommunicationDTC FAULT MESSAGE DESCRIPTION CHECK661 CANBUS FAILURE - POWER MODULE The contro

SECTION 4 - MACHINE OPERATION4-32 – JLG Lift – 31211657-7 Electric MotorDTC FAULT MESSAGE DESCRIPTION CHECK771 OPEN CIRCUIT DRIVE MOTOR WIRING The pow

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-337710 PUMP P HIGH - CHECK POWER CIR-CUITSThe power module detected a problem in the drive motors&

SECTION 4 - MACHINE OPERATION4-34 – JLG Lift – 31211658-2 Platform Load SenseDTC FAULT MESSAGE DESCRIPTION CHECK821 LSS CELL #1 ERROR A problem has be

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-35994 LSS INTERNAL ERROR - DRDY MISSING FROM A/DA problem has been detected with the load sense sy

SECTION 4 - MACHINE OPERATION4-36 – JLG Lift – 31211659924 FUNCTIONS LOCKED OUT - MACHINE NOT CONFIGUREDA new ground board was installed but not confi

SECTION 4 - MACHINE OPERATION3121165 – JLG Lift – 4-37995099519952995399549955995699579958996099629963996499699971997099143991449914599146991479914899

SECTION 4 - MACHINE OPERATION4-38 – JLG Lift – 3121165NOTES:

SECTION 5 - EMERGENCY PROCEDURES3121165 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section provides information on the procedures

TABLE OF CONTENTS3121165 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 5 - EMERGENCY PROCEDURES5.1 GENE

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31211655.2 EMERGENCY OPERATIONUse of Ground ControlsNOTICEKNOW HOW TO USE THE GROUND CONTROLS IN AN E

SECTION 5 - EMERGENCY PROCEDURES3121165 – JLG Lift – 5-3Platform Caught OverheadIf the platform becomes jammed or snagged in overhead struc-tures or e

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 3121165NOTES:

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6.1 INTR

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-2 – JLG Lift – 31211656.1 OPERATING SPECIFICATIONSTable 6-1. Operating SpecificationsMod

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-3Maximum Horizontal Manual Side Force: ANSI/CSA ANSI/CSA (Indoor

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-4 – JLG Lift – 3121165Approximate Gross Machine Weight -CE/Australia1495 kg 2064 kg2198 k

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-5Table 6-2. Platform CapacitiesMODELANSI/CSA/JPNCE AUSTRALIAN INDOO

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-6 – JLG Lift – 3121165Dimensional DataTable 6-3. DimensionsModel 1930ES 2030ES 2630ES 264

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121165 – JLG Lift – 6-7MotorsDrive MotorType: Shunt Wound, Sepex 24V DCPower: 0.65 Horse