Jlg 41AM (3120873-2013) Parts Manual User Manual

Illustrated Parts ManualModels20AM25AM30AM36AM41AM3120873November 1, 2013

1-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE29 3900212 8 Screw, Button #4-40NC30 3900255 2 Screw, Shoulder31 Not Used32 4460234 A/R Base, Tie-St

3-18 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST27 1 Channel, Mast #11271418 30AM Prior to S/N 0900031574See Note 30AM S/N 0900031575 to S/N 090003

3120873 20AM 25AM 30AM 36AM 41AM 3-19SECTION 3 MAST53 4 Sheave Assembly Options:Use 3580293 Prior to S/N 0900017519 (was p/n 3580274)3580293 S/N 09000

3-20 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST89 2 Chain Assembly - #444 (See Items 801-811 for Breakdown) (S/N 0900015577 to Present)1260357 30A

3120873 20AM 25AM 30AM 36AM 41AM 3-21SECTION 3 MASTRev. CHAIN ASSEMBLIES (PRIOR TO S/N 0900015577)1260343 Rev. CHAIN ASSEMBLY - #544 CHAIN - 30AM C126

3-22 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST407 4300111 1 StudRev. CHAIN ASSEMBLIES (S/N 0900015577 TO PRESENT)1260355 Rev. CHAIN ASSEMBLY - #5

3120873 20AM 25AM 30AM 36AM 41AM 3-23SECTION 3 MAST705 3422338 2 Pin706 3422346 4 Pin707 3450304 2 Pin, Cotter708 3571101 1 Plate, Chain Adjustment709

3-24 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MASTFIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS 202204204205 RH206 LH20420AM/25AM/30AM ONL

3120873 20AM 25AM 30AM 36AM 41AM 3-25SECTION 3 MASTFIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. LOAD

3-26 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST33 0641828 2 Bolt 1/2in-13NC x 3-1/2in (20AM/25AM/30AM Only)34 3311805 2 Locknut 1/2in-13NC (20AM/2

3120873 20AM 25AM 30AM 36AM 41AM 3-27SECTION 3 MASTRef. OUTRIGGER STORAGE INSTALLATIONS 0258817 Ref. 20 AM/25AM B0258818 Ref. 30AM C0258824 Ref. 30AM

3120873 20AM 25AM 30AM 36AM 41AM 1-5SECTION 1 BASERef. FRONT WHEEL ASSEMBLIES101 2 Wheel Assembly Options:4860184 2 Swivel Non-Locking Wheel (Prior to

3-28 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MASTFIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R

3120873 20AM 25AM 30AM 36AM 41AM 4-1SECTION 4PLATFORM

4-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATION

3120873 20AM 25AM 30AM 36AM 41AM 4-3SECTION 4 PLATFORMFIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0258477

4-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORM132 Not Used133 3820024 2 Rivet134 4070894 1 Shim, Gate LatchFIGURE 4-1. STEP-IN MOLDED PLATFOR

3120873 20AM 25AM 30AM 36AM 41AM 4-5SECTION 4 PLATFORMFIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

4-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-2. QUICK-CHANGE PLATFORM 26IN X 26IN (66CM X 66CM) INSTALLATION 1610810510610710

3120873 20AM 25AM 30AM 36AM 41AM 4-7SECTION 4 PLATFORMFIGURE 4-2. QUICK-CHANGE PLATFORM 26IN X 26IN (66CM X 66CM) INSTALLATIONITEM # PART NUMBER QTY.

4-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMRef. DECAL DROPBAR INSTALLATION0274606 Ref. Australian Spec A0274607 Ref. CE Spec A201 1 Decal -

3120873 20AM 25AM 30AM 36AM 41AM 4-9SECTION 4 PLATFORMFIGURE 4-2. QUICK-CHANGE PLATFORM 26IN X 26IN (66CM X 66CM) INSTALLATION ITEM # PART NUMBER QTY

1-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE0271252 Ref. DESCENT ALARM ONLY INSTALLATION (OPTIONAL) D301 0140033 1 Alarm302 0721006 2 Screw, #10

4-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-3. QUICK-CHANGE PLATFORM 22IN X 25IN(56CM X 68.5CM) INSTALLATION 35841932769510

3120873 20AM 25AM 30AM 36AM 41AM 4-11SECTION 4 PLATFORMFIGURE 4-3. QUICK-CHANGE PLATFORM 22IN X 25IN(56CM X 68.5CM) INSTALLATIONITEM # PART NUMBER QT

4-12 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE 123

3120873 20AM 25AM 30AM 36AM 41AM 4-13SECTION 4 PLATFORMFIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATEITEM # PART NUMBER QTY. DESCR

4-14 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORM106 3311405 8 Locknut 1/4in-20NC107 2600225 4 Hinge, Gate108 3311505 2 Locknut 5/16in-18NC109 3

3120873 20AM 25AM 30AM 36AM 41AM 4-15SECTION 4 PLATFORMFIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (CONTINUED)ITEM # PART NUMBE

4-16 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL PLATFORM COMPONENTS INSTALLATIONS 101201108105106107104103102198245

3120873 20AM 25AM 30AM 36AM 41AM 4-17SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL PLATFORM COMPONENTS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

4-18 20AM 25AM 30AM 36AM 41AM 3120873SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL PLATFORM COMPONENTS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESC

3120873 20AM 25AM 30AM 36AM 41AM 5-1SECTION 5CYLINDER

3120873 20AM 25AM 30AM 36AM 41AM 1-7SECTION 1 BASEFIGURE 1-1. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ITEM # PART NUMBER Q

5-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900017519) 1023413851161251114

3120873 20AM 25AM 30AM 36AM 41AM 5-3SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900017519)ITEM # PART NUMBER QTY. DESCRIPTION

5-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900017519 TO S/N 0900029962) 1523511879245621011

3120873 20AM 25AM 30AM 36AM 41AM 5-5SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900017519 TO S/N 0900029962)ITEM # PART NUMBER QTY. DE

5-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 5 CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029962 TO PRESENT) 14161715135017681845291031

3120873 20AM 25AM 30AM 36AM 41AM 5-7SECTION 5 CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029962 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTI

5-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 5 CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029962 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QT

3120873 20AM 25AM 30AM 36AM 41AM 6-1SECTION 6HYDRAULIC

6-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM RETURN PORTEXTEND PORTLIFT CYLREFFRONT OF PUMP/ MOTOR REF.

3120873 20AM 25AM 30AM 36AM 41AM 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. NOTE: AC POWERED MAC

1-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-2. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) BBAUSAGE CHART

6-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 6 HYDRAULIC13 4640900 1 Valve, Flow Control (Prior to S/N 0900017519 Only. S/N 0900017519 to Present is lo

3120873 20AM 25AM 30AM 36AM 41AM 7-1SECTION 7ELECTRICAL

7-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ELECTRICAL DIA

3120873 20AM 25AM 30AM 36AM 41AM 7-3SECTION 7 ELECTRICAL4922420 1 Harness, Jumper3990010 1 Diode - 6 Amp1 Harness, Frame with Potted Relay Options: Us

7-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL DIAGRAM - 12VDC (PRIOR TO S/N 0900028703)

3120873 20AM 25AM 30AM 36AM 41AM 7-5SECTION 7 ELECTRICAL4933207 D

7-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL DIAGRAM - 12VDC (S/N 0900028703 TO PRESENT)

3120873 20AM 25AM 30AM 36AM 41AM 7-7SECTION 7 ELECTRICAL4933203 D

7-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 7 ELECTRICALFIGURE 7-4. ELECTRICAL DIAGRAM - 240VAC

3120873 20AM 25AM 30AM 36AM 41AM 7-9SECTION 7 ELECTRICAL 4933205 K

3120873 20AM 25AM 30AM 36AM 41AM 1-9SECTION 1 BASEFIGURE 1-2. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)ITEM # PART NUMBER QT

7-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK

3120873 20AM 25AM 30AM 36AM 41AM 8-1SECTION 8DECALS

8-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) 131434201111013193181215101

3120873 20AM 25AM 30AM 36AM 41AM 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART)ITEM # PART NUMBER QTY. DESCRIPTIO

8-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALS8 1 Decal - Capacity 1704095 Decal - 160kgs Capacity (20AM/25AM Australian Spec)1704094 Decal - 13

3120873 20AM 25AM 30AM 36AM 41AM 8-5SECTION 8 DECALS18 Decal - Model Designation Options:1703902 1 20AM1703903 1 25AM1703904 1 30AM1703905 1 36AM17039

8-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) 88171710151151316201OUTRIGG

3120873 20AM 25AM 30AM 36AM 41AM 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART)ITEM # PART NUMBER QTY. DESCRIPTIO

8-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALS14 See Note 1 Decal - Barcode (Note: Not Available For Purchase)15 1702928 1 Decal - CE (Not Requi

3120873 20AM 25AM 30AM 36AM 41AM 8-9SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) (CONTINUED)ITEM # PART NUMBER QTY

1-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE0271252 Ref. DESCENT ALARM ONLY INSTALLATION (OPTIONAL) D301 0140033 1 Alarm302 0721006 2 Screw, #1

8-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) 11815109438611616 161219

3120873 20AM 25AM 30AM 36AM 41AM 8-11SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART)ITEM # PART NUMBER QTY. DESCRIPTI

8-12 20AM 25AM 30AM 36AM 41AM 3120873SECTION 8 DECALS20 1001126700 3 Decal - Manlift (S/N 0900032463 to Present)21 to 50 Not Used51 1703789 1 Decal -

3120873 20AM 25AM 30AM 36AM 41AM 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKAM SERIESThe following list will service one machine (built to current pro

9-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 9 RECOMMENDED SERVICE PARTS STOCKAM SERIESThe following list will service one machine (built to current pr

3120873 20AM 25AM 30AM 36AM 41AM 10-1SECTION 10SPECIAL OPTIONS

10-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MISCELLA

3120873 20AM 25AM 30AM 36AM 41AM 10-3SECTION 10 SPECIAL OPTIONSFIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 10 SPECIAL OPTIONSFIGURE 10-2. STRADDLE INSTALLATION

3120873 20AM 25AM 30AM 36AM 41AM 10-5SECTION 10 SPECIAL OPTIONSFIGURE 10-2. STRADDLE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. STRADDL

3120873 20AM 25AM 30AM 36AM 41AM 1-11SECTION 1 BASEFIGURE 1-2. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ITEM # PART NUMBER

10-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 10 SPECIAL OPTIONS28 20 Hardware Options:2540024 Grommet (Prior to S/N 0900020049)0962288 Bushing, Nylon

3120873 20AM 25AM 30AM 36AM 41AM 10-7SECTION 10 SPECIAL OPTIONS102 (cont’d) 2 Decal - Warning Options (cont’d):1703431 Spanish Spec103 2 Decal - Dange

10-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 10 SPECIAL OPTIONSFIGURE 10-2. STRADDLE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

PagePart Number PagePart Number PagePart NumberPagePart Number3120873 20AM 25AM 30AM 36AM 41AM 11-1SECTION 11 PART NUMBER INDEX0010555 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 11 PART NUMBER INDEX0791605 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120873 20AM 25AM 30AM 36AM 41AM 11-3SECTION 11 PART NUMBER INDEX1271422 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 11 PART NUMBER INDEX3311605 ..1-3, 1-13,

PagePart Number PagePart Number PagePart NumberPagePart Number3120873 20AM 25AM 30AM 36AM 41AM 11-5SECTION 11 PART NUMBER INDEX4460205 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 11 PART NUMBER INDEX70000649 ...

1-12 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION 4191913262718252411617515201121121051131181071

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120873 20AM 25AM 30AM 36AM 41AM 1-13SECTION 1 BASEFIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. OUTRIGGE

1-14 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE28 1001116824 1 Outrigger Jack Kit (Includes Items 3,6,7,8,9,12,14,21 & 28A - 28G) (S/N 0900031

3120873 20AM 25AM 30AM 36AM 41AM 1-15SECTION 1 BASEFIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-16 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-4. MAST SUPPORT INSTALLATIONOR18859B9A1885410778581319185171518181614PRIOR TO S/N 09000315

3120873 20AM 25AM 30AM 36AM 41AM 1-17SECTION 1 BASE S/N 0900031618 TO PRESENTNOTE: FOR MACHINES BUILT S/N 0900031575 TO S/N 0900031617

1-18 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-4. MAST SUPPORT INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. USAGE CHARTUse I

3120873 20AM 25AM 30AM 36AM 41AM 1-19SECTION 1 BASERef. MAST SUPPORT INSTALLATIONS1001108565 Ref. 20AM (S/N 0900031618 to Present) A1001108566 Ref. 25

1-20 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-5. TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)

3120873 20AM 25AM 30AM 36AM 41AM 1-21SECTION 1 BASEFIGURE 1-5. TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)I

1-22 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE33 3311501 1 Nut 5/16in-18NC (S/N 0900019855 to Present)34 4860251 2 Wheel, Locking Caster (S/N 090

3120873 20AM 25AM 30AM 36AM 41AM 1-23SECTION 1 BASEFIGURE 1-5. TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)

3120873 20AM 25AM 30AM 36AM 41AM AREVISION LOGJune 1998 - Original Issue Of ManualAugust 1998 - RevisedNovember 1998 - Revised (Manual edited to 00105

1-24 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-6. TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)

3120873 20AM 25AM 30AM 36AM 41AM 1-25SECTION 1 BASEFIGURE 1-6. TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)I

1-26 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASE107 0641828 2 Bolt 1/2in-13NC x 3-1/2in108 Not Used109 2560088 2 Grip110 Not Used111 3311505 4 Lock

3120873 20AM 25AM 30AM 36AM 41AM 2-1SECTION 2CONTROLS

2-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900026490)

3120873 20AM 25AM 30AM 36AM 41AM 2-3SECTION 2 CONTROLSFIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900026490)ITEM # PART NUMBER QTY. D

2-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSRef. POWERPACK INSTALLATION OPTIONS:0258683 Ref. 20AM (Prior to S/N 0900017519) C0271139 Ref. 20

3120873 20AM 25AM 30AM 36AM 41AM 2-5SECTION 2 CONTROLS0258482 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A301 0861213 1 Box, Power Down0400181 2

2-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900026490 TO PRESENT) 4191814B10210811

3120873 20AM 25AM 30AM 36AM 41AM 2-7SECTION 2 CONTROLSFIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900026490 TO PRESENT)ITEM # PART NUMBER QTY.

B 20AM 25AM 30AM 36AM 41AM 3120873REVISION LOG

2-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS105 4 Nut 3/8in-16NC Options:3311605 S/N 0900026490 to S/N 09000279223311608 S/N 0900027922 to P

3120873 20AM 25AM 30AM 36AM 41AM 2-9SECTION 2 CONTROLSFIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900026490 TO PRESENT) ITEM # PART NUMBER QTY

2-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-3. AC JUNCTION BOX ASSEMBLY 1444262344454449992324229161718192132313029

3120873 20AM 25AM 30AM 36AM 41AM 2-11SECTION 2 CONTROLSFIGURE 2-3. AC JUNCTION BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. JUNCTION BOX

2-12 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900026490) 373799OR2127A 27B2

3120873 20AM 25AM 30AM 36AM 41AM 2-13SECTION 2 CONTROLSFIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900026490)ITEM # PART NUMBER QTY. D

2-14 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS20 7016758 4 Lockwasher 1/4in21 7016721 4 Bolt #12-24NC x 1/2in22 7013795 1 Tube, Return23 1 Pl

3120873 20AM 25AM 30AM 36AM 41AM 2-15SECTION 2 CONTROLSFIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900026490) ITEM # PART NUMBER QTY.

2-16 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900026490 TO PRESENT) 123451267810111

3120873 20AM 25AM 30AM 36AM 41AM 2-17SECTION 2 CONTROLSFIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900026490 TO PRESENT)ITEM # PART NUMBER QTY

3120873 20AM 25AM 30AM 36AM 41AM iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-18 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-6. DC POWER COMPONENTS INSTALLATION 2211610311510950150330130330430440240116611

3120873 20AM 25AM 30AM 36AM 41AM 2-19SECTION 2 CONTROLSFIGURE 2-6. DC POWER COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. POWER

2-20 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS15 A/R Relay Options:3740080 Relay, Bosch (Prior to S/N 0900017519)3740049 (Skirted type) S/N 0

3120873 20AM 25AM 30AM 36AM 41AM 2-21SECTION 2 CONTROLS110 1 Shield, Pump Cover Options:4060875 (25AM/30AM/36AM/41AM) (Prior to S/N 0900019688)4061024

2-22 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS503 2 Fastener Options:0791003 Screw #10-24NC x 3/8in3820032 Rivet504 4460267 3 Pin, Male (Not

3120873 20AM 25AM 30AM 36AM 41AM 2-23SECTION 2 CONTROLSFIGURE 2-6. DC POWER COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

2-24 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027922) 35352121OR18252525

3120873 20AM 25AM 30AM 36AM 41AM 2-25SECTION 2 CONTROLSFIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027922)ITEM # PART NUMBER QTY. D

2-26 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS31 7013743 1 O-Ring32 See Note 1 End Head (was p/n 7016753) (Note: No longer available)33 70137

3120873 20AM 25AM 30AM 36AM 41AM 2-27SECTION 2 CONTROLSFIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027922) ITEM # PART NUMBER QTY.

ii 20AM 25AM 30AM 36AM 41AM 3120873FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . .

2-28 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027922 TO PRESENT) 123212211121019

3120873 20AM 25AM 30AM 36AM 41AM 2-29SECTION 2 CONTROLSFIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027922 TO PRESENT)ITEM # PART NUMBER QTY

2-30 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)

3120873 20AM 25AM 30AM 36AM 41AM 2-31SECTION 2 CONTROLSFIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)ITEM # PART NUMBER QTY. DESCR

2-32 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSRef. BATTERY BOX AND CHARGER INSTALLATIONS0258203 Ref. Battery Box (Wet) F0258493 Ref. Battery

3120873 20AM 25AM 30AM 36AM 41AM 2-33SECTION 2 CONTROLSFIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) ITEM # PART NUMBER QTY. DESC

2-34 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-10. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) 121210102131111444499

3120873 20AM 25AM 30AM 36AM 41AM 2-35SECTION 2 CONTROLSFIGURE 2-10. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)ITEM # PART NUMBER QTY. DESC

2-36 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-11. BATTERY CHARGER ASSEMBLY NOTE: COVER NOT SHOWNFOR CLARITY192216617515108714

3120873 20AM 25AM 30AM 36AM 41AM 2-37SECTION 2 CONTROLSFIGURE 2-11. BATTERY CHARGER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BATTERY CHAR

3120873 20AM 25AM 30AM 36AM 41AM 1-1SECTION 1 BASE

2-38 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-12. CABLES AND CONTROLS INSTALLATION (PRIOR TO S/N 0900028703) 1211231031611623

3120873 20AM 25AM 30AM 36AM 41AM 2-39SECTION 2 CONTROLSFIGURE 2-12. CABLES AND CONTROLS INSTALLATION (PRIOR TO S/N 0900028703)ITEM # PART NUMBER QTY.

2-40 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS21 A/R Screw, Shoulder Options:3900200 1/4in-20NC x 1-1/4in3900373 1/4in-20NC x 1-1/2in22 Not U

3120873 20AM 25AM 30AM 36AM 41AM 2-41SECTION 2 CONTROLS110 Cont’d 1060687 A/R Cable, Electrical - 16/5 Options:20.3ft/6.2m25AM (DC Machines)20.8ft/6.4

2-42 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS0258482 Ref. AUXILIARY LOWERING INSTALLATION A201 Not Used202 4360274 1 Switch, Push ButtonRef.

3120873 20AM 25AM 30AM 36AM 41AM 2-43SECTION 2 CONTROLS306 Clamp, Hose Options:1320149 1 (20AM/30AM/41AM) (Not Shown)Not Required 0 (25AM/36AM)307 325

2-44 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-13. CABLES AND CONTROLS INSTALLATION (S/N 0900028703 TO PRESENT) 10112310313116191232

3120873 20AM 25AM 30AM 36AM 41AM 2-45SECTION 2 CONTROLS 331230330532142141137132131139115136304307301A306301B302301221341031930520AM30AM41AM12612

2-46 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLSFIGURE 2-13. CABLES AND CONTROLS INSTALLATION (S/N 0900028703 TO PRESENT)ITEM # PART NUMBER QT

3120873 20AM 25AM 30AM 36AM 41AM 2-47SECTION 2 CONTROLS31 1 Harness, Accessories Options:1060926 20AM B4923078 30AM B4922390 41AM B1060663 12/3 Electr

1-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 1 BASEFIGURE 1-1. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) BBAA2318382638

2-48 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS113 1670603 1 Cover, Junction Box 114 Not Used115 3311405 A/R Locknut 1/4in-20NC116 3311605 2 L

3120873 20AM 25AM 30AM 36AM 41AM 2-49SECTION 2 CONTROLSRef. ACCESSORY OUTLET INSTALLATIONS 1001097213 Ref. 220V (AC) B1001097214 Ref. 220V CEE7 Post G

2-50 20AM 25AM 30AM 36AM 41AM 3120873SECTION 2 CONTROLS304 3900205 4 Screw #10-24NC x 1/4in305 4460023 1 Terminal, Connector306 4711000 A/R Flatwasher

3120873 20AM 25AM 30AM 36AM 41AM 3-1SECTION 3MAST

3-2 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MASTFIGURE 3-1. MAST ASSEMBLY - 20AM 318568865550261310211747474258307208424242414111116544259308

3120873 20AM 25AM 30AM 36AM 41AM 3-3SECTION 3 MASTFIGURE 3-1. MAST ASSEMBLY - 20AMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAST ASSEMBLY - 20AM08

3-4 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST35 3340845 14 Pad, Slide Guide36 2 Pad, Slide Guide Options:Use 3340858 Prior to S/N 0900015661 (P/N

3120873 20AM 25AM 30AM 36AM 41AM 3-5SECTION 3 MAST78 Not Used79 1260356 2 Chain Assembly - #444 (See Items 201-211 for Breakdown) (S/N 0900015577 to P

3-6 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST1260349 Ref. CHAIN ASSEMBLY - #444 CHAIN (PRIOR TO S/N 0900015577) E151 0100062 A/R Adhesive152 0561

3120873 20AM 25AM 30AM 36AM 41AM 3-7SECTION 3 MAST1260361 Ref. CHAIN ASSEMBLY - #466 CHAIN (S/N 0900015577 TO PRESENT)D301 A/R Locking, Compound Optio

3120873 20AM 25AM 30AM 36AM 41AM 1-3SECTION 1 BASEFIGURE 1-1. FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)ITEM # PART NUMBER QT

3-8 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MASTFIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM 7945441170474139707711708702709705306302609431170

3120873 20AM 25AM 30AM 36AM 41AM 3-9SECTION 3 MASTFIGURE 3-2. MAST ASSEMBLY - 25AM & 36AMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAST ASSEMB

3-10 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST26 1 Channel, Mast #1 Options:1271418 25AM Prior to S/N 0900031574See Note 25AM S/N 0900031575 to S

3120873 20AM 25AM 30AM 36AM 41AM 3-11SECTION 3 MAST52 4 Sheave Assembly Options:Use 3580293 Prior to S/N 0900017519 (was p/n 3580274)3580293 S/N 09000

3-12 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST88 4070988 A/R Shim, Slide Pad (.075) (S/N 0900015661 to Present)89 4070989 A/R Shim, Slide Pad (.0

3120873 20AM 25AM 30AM 36AM 41AM 3-13SECTION 3 MASTRef. CHAIN ASSEMBLIES (PRIOR TO S/N 0900015577)1260345 Ref. Chain Assembly - #534 Chain - 25AM D126

3-14 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MAST406 3422720 4 Pin407 3450202 8 Pin, Cotter408 3450304 2 Pin, Cotter409 3571101 1 Plate, Chain Adjus

3120873 20AM 25AM 30AM 36AM 41AM 3-15SECTION 3 MASTRef. CHAIN ASSEMBLIES (S/N 0900015577 TO PRESENT)1260363 Ref. Chain Assembly - #444 Chain - 25AM D1

3-16 20AM 25AM 30AM 36AM 41AM 3120873SECTION 3 MASTFIGURE 3-3. MAST ASSEMBLY - 30AM & 41AM 4349545477710101A101B101D101E666599A99B99C849983

3120873 20AM 25AM 30AM 36AM 41AM 3-17SECTION 3 MASTFIGURE 3-3. MAST ASSEMBLY - 30AM & 41AMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAST ASSEM