Jlg 260MRT Operator Manual User Manual

Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times. ANSI®Model260MRTP/N - 3121219June 5, 2012

TABLE OF CONTENTSiv – JLG Lift – 3121219SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEThis page intentionally left blank.

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121219• An operator must not accept operating responsibilitiesuntil adequate training has been given b

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-3DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED28 MPH (12.5 M/S).Table 1-1. Beaufort Scal

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121219Machine Inspection • Do not operate this machine until the inspections andfunctional checks have

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-5• Do not allow personnel to tamper with or operate themachine from the ground with personnel in

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121219.• Keep both feet firmly positioned on the platform floor at alltimes. Never position ladders, b

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-7• Maintain safe clearance from electrical lines, apparatus, orany energized (exposed or insulate

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121219Tipping Hazards• Ensure that the ground conditions are adequate to sup-port the maximum tire loa

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-9• If scissor arm assembly or platform is caught so that oneor more wheels are off the ground, al

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 31212191.4 TOWING, LIFTING, AND HAULING• Never allow personnel in platform while towing, lifting, orha

SECTION 1 - SAFETY PRECAUTIONS3121219 – JLG Lift – 1-11• Remove all rings, watches, and jewelry when performingany maintenance. Do not wear loose fit

SECTION 1 - SAFETY PRECAUTIONS1-12 – JLG Lift – 3121219This page intentionally left blank.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121219 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AN

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-2 – JLG Lift – 31212192.2 PREPARATION, INSPECTION, AND MAINTENANCEThe following

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121219 – JLG Lift – 2-3Table 2-1.Inspection and Maintenance TableType FrequencyP

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-4 – JLG Lift – 31212192.3 PRE-START INSPECTIONThe Pre-Start Inspection should i

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121219 – JLG Lift – 2-5Preparing the Machine for OperationEmergency Ground Contr

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-6 – JLG Lift – 3121219e. Ensure that all LED’s in the control box are workingpr

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121219 – JLG Lift – 2-72.4 DUAL FUEL SYSTEM (IF EQUIPPED)IT IS POSSIBLE TO SWITC

FOREWORD3121219 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-8 – JLG Lift – 312121912374,568912,13111617151418194,5201021 NOTSHOWN33312,13Fi

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121219 – JLG Lift – 2-9GENERALBegin the “Walk-Around Inspection” at Item 1, as n

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-10 – JLG Lift – 31212199. Fuel Tank (Gasoline or Diesel Engine) - Filler cap se

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALTHE MANU

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31212193.3 CONTROLS AND INDICATORS(Refer to Figure 3-1.)The machine is equipped

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-36. Glow Plug Switch - A momentary contact, push button type switch that s

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 3121219.1705729 B12345678910111213Figure 3-1. Ground - Control Station1. Platfo

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-53.4 PLATFORM CONTROL STATION(Refer to Figure 3-2.)1. Start Switch - A mom

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31212197. Drive Select Switch - The drive switch provides for driv-ing the lift.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-71706763 A1705976B8176543210119Figure 3-2. Platform - Control Station1. S

FOREWORDb – JLG Lift – 3121219SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 3121219Platform Control Front Panel(Refer to Figure 3-3.)1. Fuel/Glow Plug Selec

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-9Figure 3-3. Platform - Control Front Panel1. Dual Fuel Selector Switch2.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 3121219Indicator Panel LED’s(Refer to Figure 3-4.)1. Drive - This LED will illu

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-111. Drive2. Lift3. Fuel Gauge4. Tilt5. Engine Distress6. Leveling Jacks (

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 31212192224261512148106133031262092245151671921 2310226111011051041071062341214

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-13Table 3-1. Decal Legend (ANSI)Item # 0259792-81-3 --4 17021535 1702631

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 31212192224261512148106133031262092245151671921 2310226111011051041071062341214

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-15Table 3-2. Decal Legend (ANSI Export)Item #Brazil0259795-7CSA0272257-3

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 3121219222426151214817104133026203191722515167261110110310510423121452410326221

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121219 – JLG Lift – 3-17Table 3-3. Decal Legend - (CE/AUS)Item #CE/AUS0275087-21-4 --5 1702631

FOREWORD3121219 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 3121219This page left blank intentionally.

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31212191. Check engine oil before attempting to start engine; ifnecessary, add oil in accordance with En

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-34.3 OPERATING CHARACTERISTICSLeveling JacksThe machine may be equipped with auto leveling jacks w

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121219Manual Level Adjustment (Trim)NOTE: There is an override feature on the Leveling Jack systemthat

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-5LoweringENSURE SCISSOR ARM AREA IS FREE OF PERSONNEL PRIOR TOLOWERING PLATFORM.ENSURE PLATFORM EX

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31212194.5 DRIVINGDO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH, FIRMAND LEVEL SURFACE FREE OF OB

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-7LEVELSIDESLOPEGRADEFigure 4-1. Grade and Sideslope Depiction

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31212194.6 PARKING AND STOWINGPark and stow the machine as follows:1. Drive the machine to a reasonably

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-94.9 TIE DOWNWhen transporting the machine, the platform extension mustbe fully retracted and the

FOREWORDd – JLG Lift – 3121219REVISION LOGOriginal Issue - June 27, 2005Revised - July 17, 2006Revised - March 29, 2007Revised - October 22, 2008Revis

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3121219TOWED. CLOSE THE TOW VALVE IMMEDIATELY AFTER TOWING ISCOMPLETED.After moving the machine, comple

SECTION 4 - MACHINE OPERATION3121219 – JLG Lift – 4-11MODEL260MRT78 41.5 28.5WHEELBASE(in)X(in)Z(in)XZFigure 4-2. Lifting Chart

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121219This page left blank intentionally.

SECTION 5 - EMERGENCY PROCEDURES3121219 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section provides information on the procedures

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 3121219review and understanding of this section and hands-on oper-ation of the controls in simulated

SECTION 5 - EMERGENCY PROCEDURES3121219 – JLG Lift – 5-35.3 INCIDENT NOTIFICATIONJLG Industries, Inc. must be notified immediately of any incidentinvo

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 3121219This page left blank intentionally.

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6.1 INTR

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-2 – JLG Lift – 31212196.2 OPERATING SPECIFICATIONSTable 6-1. Operating SpecificationsMa

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-3Dimensional DataCapacitiesTiresBatteriesTable 6-2. Dimensional Da

TABLE OF CONTENTS3121219 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-4 – JLG Lift – 3121219Engine(1) - JLG machines equipped with TIER 3 carbureted modelengin

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-5 4150548_EGASDIESELFigure 6-1. Engine Operating Temperature Specifi

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-6 – JLG Lift – 31212194150548_EFigure 6-2. Engine Operating Temperature Specifications (K

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-7LubricationHydraulic Oil NOTE: Hydraulic oils must have anti-wear q

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-8 – JLG Lift – 31212196.3 OPERATOR MAINTENANCE1 AND 2 ON OPPOSITE SIDE 3 45 5 Figure 6-3

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-9TO AVOID PERSONAL INJURY, USE SAFETY PROP FOR ALL MAINTE-NANCE REQU

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-10 – JLG Lift – 31212196.4 TIRES AND WHEELSTire DamageFor pneumatic tires, JLG Industries

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121219 – JLG Lift – 6-11Wheel ReplacementThe rims installed on each product model have bee

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-12 – JLG Lift – 31212194. Wheel nuts should be torqued after the first 50 hours ofoperati

SECTION 7 - INSPECTION AND REPAIR LOG3121219 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1. Inspection and Repair LogDate Comments

TABLE OF CONTENTSii – JLG Lift – 3121219SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEEmergency Stop Switch . . . . . . . . . .

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121219Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

TABLE OF CONTENTS3121219 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE LIST O