Jlg X700AJ Operator Manual User Manual

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Model(s)X700AJP/N - 3128790July 22, 2011

TABLE OF CONTENTSiv – JLG Lift – 3128790SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEX700AJ - with Honda Engine . . . . . . . .

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-4 – JLG Lift – 3128790Major Component WeightsTable 6-7. Major Component WeightsModel X70

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-56.3 SERVICE/MAINTENANCEFigure 6-1. Lubrication and Maintenance Poin

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-6 – JLG Lift – 3128790Lubrication (See Figure 6-1.)Hydraulic OilNOTE: When adding or repl

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-7Figure 6-2. Component Maintenance Intervals - X700AJ - with Honda E

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-8 – JLG Lift – 3128790 Figure 6-3. Component Maintenance Intervals - X700AJ - with Perki

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-9Engine Air Filter Lube Point(s) - Replaceable Paper Element,

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-10 – JLG Lift – 3128790Engine Oil Filter (if equipped)Lube Point(s) - Filter Cartridge/re

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-11Engine Cooling System and Fluid (if equipped)Interval - Check dail

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-12 – JLG Lift – 3128790Hydraulic Oil Filter CartridgeLube Point(s) - Filter Cap (Indicato

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-13Rubber Track Maintenance/ReplacementCheck track tensionStop the ma

SECTION 1 - SAFETY PRECAUTIONS3128790 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for tow

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-14 – JLG Lift – 3128790Tightening of the track• Connect a grease gun to grease valve 2 an

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-15 Replacing Rubber Tracks1. Elevate the machine on firm, level and

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-16 – JLG Lift – 3128790Wire Cable InspectionA qualified technician shall conduct the foll

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-17Wire Cable AdjustmentTo check for correct wire cable tension posit

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-18 – JLG Lift – 3128790Wear Pad InspectionCheck for distance between wear pads and boom s

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-196.4 PLATFORM/REMOTE CONTROL SERVICE MENUService ButtonA SERVICE bu

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-20 – JLG Lift – 3128790ST2 OPEN ABoth ON indicate the stabilizer 2 is completely open, T

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-21Errors MenuIndicates the agreement (OK) or not (FAULT) status of t

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-22 – JLG Lift – 3128790NOTES:

SECTION 7 - INSPECTION AND REPAIR LOG3128790 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3128790• All operating personnel must be familiar with the emer-gency controls and emergency operation

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3128790Date Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B

SECTION 1 - SAFETY PRECAUTIONS3128790 – JLG Lift – 1-3Machine Inspection• Before machine operation, perform inspections andfunctional checks. Refer to

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3128790• Do not assist a stuck or disabled machine by pushing,pulling, or by using extending structure

SECTION 1 - SAFETY PRECAUTIONS3128790 – JLG Lift – 1-5Electrocution Hazards• This machine is not insulated and does not provideprotection from contact

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3128790• The minimum approach distance may be reduced if insu-lating barriers are installed to prevent

SECTION 1 - SAFETY PRECAUTIONS3128790 – JLG Lift – 1-7obstructions, debris, concealed holes, and otherpotential hazards on the floor/surface.• Do not

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3128790• Do not increase the surface area of the platform or theload. Increase of the area exposed to t

SECTION 1 - SAFETY PRECAUTIONS3128790 – JLG Lift – 1-9• Be aware of stopping distances in all drive speeds.When driving in high speed, slow down the m

NOTES:

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3128790NOTES:

SECTION 2 - PREPARATION AND INSPECTION3128790 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 PERSONNEL TRAININGThe aerial platform is a per

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 31287902.2 PREPARATION, INSPECTION, AND MAINTENANCEThe following table covers the periodic mach

SECTION 2 - PREPARATION AND INSPECTION3128790 – JLG Lift – 2-3Table 2-1.Inspection and Maintenance TableType FrequencyPrimaryResponsibilityService Qua

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3128790Pre-Start InspectionThe Pre-Start Inspection should include each of the fol-lowing:1. Cl

SECTION 2 - PREPARATION AND INSPECTION3128790 – JLG Lift – 2-5MAKE SURE THE ENGINE KEY SWITCH IS ON, THE BATTERY DIS-CONNECT SWITCH IS TURNED ON, AND

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3128790467891051112131415Figure 2-1. Basic Machine Nomenclature

SECTION 2 - PREPARATION AND INSPECTION3128790 – JLG Lift – 2-7Basic Machine Nomenclature1. Tracked Undercarriage2. Ground/Emergency controls3. Turnta

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 3128790125847113104669433 32Figure 2-2. Daily Walk-Around Inspection

SECTION 2 - PREPARATION AND INSPECTION3128790 – JLG Lift – 2-9GeneralBegin the "Walk-Around Inspection" at Item 1, as notedon the diagram. C

SECTION - FOREWORD3128790 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manu

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 3128790NOTES:

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATIONTO AVOID SERIOUS I

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-2 – JLG Lift – 31287905. Tower Boom Lift Control (located up under cover)Provides raising and

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-3Figure 3-2. Ground Control Station

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-4 – JLG Lift – 31287903.2 Platform/Remote Control StationControl Position On The Ground:This c

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-5Control Position From In The Platform:The platform/remote control is con

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-6 – JLG Lift – 31287904. To remove the control station assembly, reverse the three steps above

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-7See Figure 3-3., Platform Control Console for remaining items. NOTE: But

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-8 – JLG Lift – 312879014. Platform Level Key SwitchThe control allows the operator to adjust t

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-9Figure 3-3. Platform/Remote Control Station

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3128790SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARD

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-10 – JLG Lift – 3128790Platform/Remote Control Station LCD DisplayAt machine start-up and duri

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-11 Position 5 Displays that the outriggers are properly setand

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-12 – JLG Lift – 3128790 Table 3-1. LCD Display Icon Descriptions

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-13Table 3-1. LCD Display Icon Descriptions (Continued)

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-14 – JLG Lift – 3128790 Table 3-2. LCD Display Error Descriptions

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3128790 – JLG Lift – 3-15Table 3-2. LCD Display Error Descriptions (Continued)

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-16 – JLG Lift – 3128790NOTES:

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a hydraulic personnel lift equipped w

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31287904.3 ENGINE OPERATIONNOTE: Initial starting must always be performed from theground controls.The g

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-3Gas/Diesel Engine Shutdown Procedure1. Remove all load and allow engine to operate at low speed f

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3128790 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BUL-LETINS. CONTACT JLG

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31287901. Before connecting the machine to the electrical cir-cuit, ensure the key on the gas/diesel eng

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-54.5 TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUSTKEEP EVERYONE A DISTANCE OF AT LEAST 6 FT. (

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3128790Travelling (Drive and Steer)USE EXTREME CAUTION WHEN APPROACHING A CREST OF ANYTERRAIN OBSTACLE.

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-7 Figure 4-2. Grade and Side Slope Definition

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3128790Jib Position for TravellingIt is necessary to raise the JIB arm when driving up or downslopes tha

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-9After these conditions have been met, make sure that there areno obstacles in the Jib working are

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31287904.6 OUTRIGGER OPERATIONBE CERTAIN THAT THE OUTRIGGER PADS ARE SET ON A FIRM ANDHORIZONTAL SURFAC

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-11Outrigger In Full Work Area (Rotated to 58°) -Warning Light OnOutrigger In Restricted Work Area

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3128790Operating with Outriggers Set to 24° - Restricted Work Area Of Operation(See Figure 4-4. and Fig

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-13Figure 4-4. Boom Area of Operation for Various Outrigger Positions (Sheet 1 of 2)

SECTION - REVISION LOGd – JLG Lift – 3128790REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . . . . July 22, 2011

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3128790Figure 4-5. Boom Area Of Operation for Various Outrigger Positions (Sheet 2 of 2)

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-15If one of the outriggers does not come into contact with theground while being set, the engine w

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 3128790Setting Outriggers From the Platform/Remote Console(Reference Figure 4-6. for item numbers)Eithe

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-17IF ONE OF THE ORANGE LIGHTS LOCATED ON EACH OUTRIGGERSHOULD FLASH OR REMAIN ON WHEN THAT OUTRIGG

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 31287904.7 BOOM/PLATFORM OPERATIONTHE BOOM WILL NOT OPERATE UNTIL THE OUTRIGGERS AREPROPERLY SET AND MA

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-19Figure 4-6. Platform/Remote Control Box

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 3128790• To manually Level Down, turn the select switch counterclockwise and hold until desired positio

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-21(Figure 4-7. Platform - Load/Reach Chart(Full 360° Rotation and Jib Extend ONLY with O ut rig ge

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 3128790Emergency LoweringThe main function of the emergency lowering is to lower theplatform in the eve

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-232. Secure the platform to the jib mounting posts with the aluminum threaded caps. Do not overtig

TABLE OF CONTENTS3128790 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD. . . . . . . . . . . . . . . . . .

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 31287904.9 SHUT DOWN AND PARKWHEN PARKING THE MACHINE ON A SLOPE OR UNEVEN GROUNDWITH THE OUTRIGGERS RE

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-254.10 LIFTING AND TIE DOWNLifting1. Determine gross weight of machine, refer to the serial number

SECTION 4 - MACHINE OPERATION4-26 – JLG Lift – 3128790Tie Down(See Figure 4-10.)WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLYLOWERED INTO THE

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-27Figure 4-10. Machine Tie-Down Points (both sides of machine)1. Tie-Down Loop 2. Tie-Down Decal11

SECTION 4 - MACHINE OPERATION4-28 – JLG Lift – 31287904.11 MACHINE DECALSFigure 4-11. Decal installation - Right Side

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-29Figure 4-12. Decal Installation - Left Side

SECTION 4 - MACHINE OPERATION4-30 – JLG Lift – 3128790Table 4-1. X700AJ - Decal Installation (See Figure 4-11. and Figure 4-12.)ITEM # PART NUMBER DES

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-3123 07051100 Decal, Warning - Fall Hazard - Platform Mounting Caps24 07051000 Decal, Warning - Fa

SECTION 4 - MACHINE OPERATION4-32 – JLG Lift – 312879046 — Not Used47 1701499 Decal, Not A Machine Lifting Point48 07042200 Decal, Drive Functions Saf

SECTION 4 - MACHINE OPERATION3128790 – JLG Lift – 4-3370 — Not Used71 1702901 Decal, Manual Descent Instructions Inside72 07050300 Decal, Machine Maxi

TABLE OF CONTENTSii – JLG Lift – 3128790SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.5 TRACKS - DRIVING, STEERING ANDTRACK WID

SECTION 4 - MACHINE OPERATION4-34 – JLG Lift – 3128790NOTES:

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 3128790Operator Unable to Control MachineIF THE PLATFORM OPERATOR IS PINNED, TRAPPEDOR UNABLE TO OPER

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-3Figure 5-1. Platform/Remote Control Station

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 3128790Using Emergency/Ground Controls from Ground(See Figure 5-2.)ENSURE BOOM IS NOT POSITIONED OVER

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-5Figure 5-2. Ground Control Station

SECTION 5 - EMERGENCY PROCEDURES5-6 – JLG Lift – 3128790Manual Descent with Engine Running but without Electrical PowerHand Pump - Proportional Valves

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-7Manual Descent without Engine and Electrical Power.Using Hand Pump in Hydraulic Compartment on

SECTION 5 - EMERGENCY PROCEDURES5-8 – JLG Lift – 3128790TO AVOID CONTACT BETWEEN THE JIB AND OUTRIGERS, DO NOTATTEMPT TO MANUAL SWING WITH THE BOOMS A

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-9a. To activate jib lift down, remove the black thumb-screw on the solenoid and install the val

TABLE OF CONTENTS3128790 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE6.2 OPERATING SPECIFICATIONS . . . . . .

SECTION 5 - EMERGENCY PROCEDURES5-10 – JLG Lift – 3128790b. Pump the handle until the platform is at the desiredposition. c. Remove the valve tool fro

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-11For right side (operator's perspective) Outriggerand Track Functions:3. Install the pump

SECTION 5 - EMERGENCY PROCEDURES5-12 – JLG Lift – 3128790Figure 5-5. Outrigger/Track Valve Tray123

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-139. Remove (if necessary) the valve tool(s), unscrew the proportional flow valve black knob an

SECTION 5 - EMERGENCY PROCEDURES5-14 – JLG Lift – 3128790needing to use this feature. Return the key to the where youfound it and secure it in that l

SECTION 5 - EMERGENCY PROCEDURES3128790 – JLG Lift – 5-154. Operate the machine from the platform/remote control ONLY carrying out operations that all

SECTION 5 - EMERGENCY PROCEDURES5-16 – JLG Lift – 3128790assembly to go out of the working area related to thatoutrigger configuration.Movement Of The

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6.1 INTR

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-2 – JLG Lift – 31287906.2 OPERATING SPECIFICATIONSDimensional DataChassisTable 6-1. Oper

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3128790 – JLG Lift – 6-3CapacitiesEngine DataGross machine weight (platform empty)Gasoline: