Jlg 660SJ Parts Manual User Manual

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Summary of Contents

Page 1 - Illustrated Parts Manual

Illustrated Parts ManualModels600S 600SJ660SJSN 0300087000 to SN 0300171769SN B300000100 to SN B300000869P/N3121207February 28, 2014

Page 2

1-2 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION 55101221110771021013610411181034103410810110

Page 3 - REVISION LOG

2-58 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Only Available

Page 4

3121207 600S 600SJ 660SJ 2-59SECTION 2 TURNTABLE42 3380429 1 Panel, Rubber43 3539957 2 Plate44 0641406 1 Bolt 1/4in-20NC x 3/4in 45 1320222 1 ClampRef

Page 5 - TABLE OF CONTENTS

2-60 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE220 1320012 4 Clamp221 1320016 3 Clamp222 1320022 1 Clamp, Hose223 1320033 8 Clamp, Hose224 1321138 3

Page 6

3121207 600S 600SJ 660SJ 2-61SECTION 2 TURNTABLE269 4846806 1 Plate, Engine Mounting270 0641606 1 Bolt 3/8in-16NC x 3/4in271 0940070 1 Bumper272 13202

Page 7

2-62 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE329 7022155 1 Sensor, Water Temperature (Not Shown)330 7022150 1 Belt, Timing (Not Shown - Located Ins

Page 8

3121207 600S 600SJ 660SJ 2-63SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 9 - SECTION 1

2-64 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)21225422321720320224622922223420924823323123125723125

Page 10 - SECTION 1 FRAME

3121207 600S 600SJ 660SJ 2-65SECTION 2 TURNTABLE 1153535E35C35B216226216244203325621622222222C35A35A115A115A115E115C115D115B222AFITTING LOCATED

Page 11

2-66 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: On

Page 12

3121207 600S 600SJ 660SJ 2-67SECTION 2 TURNTABLE33 Use 1001156825 1 Hose (was p/n 2720580)34 27505325ft/1.5mHose (SN 0300087000 to SN 0300109245 Only)

Page 13

3121207 600S 600SJ 660SJ 1-3SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: 2W

Page 14

2-68 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE107 3600395 1 Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown)108 1 Piston Pump

Page 15

3121207 600S 600SJ 660SJ 2-69SECTION 2 TURNTABLE222A 7027965 1 Filter, Oil222B 7027972 1 Filter, Fuel222C 7027994 1 Module, Control (ECU)222D 7027996

Page 16

2-70 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) 2092332482412382142412362432212092482332312312423511038

Page 17

3121207 600S 600SJ 660SJ 2-71SECTION 2 TURNTABLE TO LP FUEL SHUT-OFF25 222202221NOTE: SEE GM ENGINESUPPLEMENT P/N 3121245FOR PART NUMBER.NOTE:

Page 18

2-72 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Only

Page 19

3121207 600S 600SJ 660SJ 2-73SECTION 2 TURNTABLE38 3841143 1 Keeper39 4071122 2 Shim40 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)41

Page 20

2-74 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE1001114632 Ref GM ENGINE ASSEMBLY D201 0080201 2 Fitting, 90202 0100011 AR Compound, Locking203 100111

Page 21

3121207 600S 600SJ 660SJ 2-75SECTION 2 TURNTABLE242 4341239 1 Tray, Engine243 4341241 1 Mount, Engine (Front)244 1001116545 1 Tube, Intake245 4569394

Page 22

2-76 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLY 57533835363454493333313032515532916808727262425282321502019185840878

Page 23

3121207 600S 600SJ 660SJ 2-77SECTION 2 TURNTABLE 5684847A71021031031111A15126714431054848A90757473101707169727678777876146811A1192127A761598183

Page 24

1-4 600S 600SJ 660SJ 3121207SECTION 1 FRAME203 0440171 4 Cup, Bearing 204 0641608 4 Bolt 3/8in-16NC x 1in205 0641612 2 Bolt 3/8in-16NC x 1-1/2in 206 0

Page 25

2-78 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PISTON PUMP ASSEMBLY3600

Page 26

3121207 600S 600SJ 660SJ 2-79SECTION 2 TURNTABLE42 Use 7021232 1 Ring, Load Temper43 7023977 1 Housing, Pump44 Use 7021232 1 RIng, Back-Up45 Use 70212

Page 27

2-80 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE82 7001498 2 Screw83 7007478 2 Screw84 7001433 2 O-Ring85 Not Used86 7007475 1 Plug, Orifice/Screen (.

Page 28

3121207 600S 600SJ 660SJ 2-81SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 29

2-82 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLY 10110310210420061124521139871310

Page 30

3121207 600S 600SJ 660SJ 2-83SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3600242 Ref GEAR PUMP ASSEMBLY

Page 31

2-84 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONS 108221200182012122111061011023111071051367108214141031210414779

Page 32

3121207 600S 600SJ 660SJ 2-85SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TANKS INSTALLATIONS 025484

Page 33

2-86 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE11 0100079 AR Sealant, Pipe12 2200233 1 Plug (Diesel Machines Only)13 428029525in/44cmStrip, Protectiv

Page 34

3121207 600S 600SJ 660SJ 2-87SECTION 2 TURNTABLE203 0100020 AR Sealant, Pipe204 1 Fitting, Reducer Options:2221019 SN 0300087000 to SN 030013652722211

Page 35

3121207 600S 600SJ 660SJ 1-5SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 36

2-88 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATION 10810712310311510510510610611510310710810110412412412

Page 37 - 13in/33cm

3121207 600S 600SJ 660SJ 2-89SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ROTARY COUPLING

Page 38

2-90 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef ROTARY COUPLING ASSEMBLIESRef 2WS - USA Built Machines:Use 1660303 Ref SN 0300087000 to SN 0300113

Page 39

3121207 600S 600SJ 660SJ 2-91SECTION 2 TURNTABLE112 7026197 4 Bolt 5/16in-18NC x 1-1/4in113 See Note 3 O-Ring (Note: Use Item 200A, 200B, 200C, 200D o

Page 40

2-92 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) 6A6A293065141418373815192073233235342281

Page 41

3121207 600S 600SJ 660SJ 2-93SECTION 2 TURNTABLEFIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Not

Page 42

2-94 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE9 1 Decal - Ground Control Display Options:1705753 SN 0300087000 to SN 03000990601706712 SN 0300099060

Page 43 - TURNTABLE

3121207 600S 600SJ 660SJ 2-95SECTION 2 TURNTABLE36 4740444 AR Flatwasher, Special 6 600S7 600SJ & 660SJ37 4751400 20 Flatwasher 1/4in Regular38 47

Page 44

2-96 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) 262729252130213021302119302324281020182222A

Page 45

3121207 600S 600SJ 660SJ 2-97SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note:

Page 46

1-6 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION 59112216103420621820621910341118215122110771

Page 47

2-98 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE9 1 Decal - Faceplate Options:1001102601 600S1001102602 660SJ10 2420172 1 Gauge, Hourmeter11 2760105 1

Page 48

3121207 600S 600SJ 660SJ 2-99SECTION 2 TURNTABLE36 1001108602 1 Harness, Ground Control Box (See ELECTRICAL SECTION for Breakdown) (Not Shown)37 Not U

Page 49

2-100 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) FDEBCAC4034044014064053253293

Page 50

3121207 600S 600SJ 660SJ 2-101SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION

Page 51

2-102 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE206 4420060 AR Tape, Double-Sided207 4751400 4 Flatwasher 1/4in Regular208 0641403 4 Bolt 1/4in-20NC

Page 52

3121207 600S 600SJ 660SJ 2-103SECTION 2 TURNTABLE320 3312602 1 Nut, Jam 1in-8NC321 3900085 2 Screw #10-32 x 1/2in322 4751000 2 Flatwasher 1/4in Thin32

Page 53

2-104 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE412 3820001 11 Rivet, Pop (Not Shown) (USA Built Machines SN 0300087000 to SN 0300136519 Only)413 170

Page 54

3121207 600S 600SJ 660SJ 2-105SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. DESCRIPTION

Page 55

2-106 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL) 3C222423154411110226778777133D3A3B12759O

Page 56

3121207 600S 600SJ 660SJ 2-107SECTION 2 TURNTABLEFIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255881

Page 57

3121207 600S 600SJ 660SJ 1-7SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref AXLE INS

Page 58

2-108 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-23. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300087000 TO SN 03

Page 59

3121207 600S 600SJ 660SJ 2-109SECTION 2 TURNTABLE 193332131945945193019282348484381620173935191934215141753151515152915191950194545132C2C2D2B2A

Page 60 - (ORIGINAL EQUIPMENT)

2-110 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-23. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300087000 TO SN 0

Page 61

3121207 600S 600SJ 660SJ 2-111SECTION 2 TURNTABLE25 0721006 6 Screw #10-24NC x 3/4in26 4160143 2 Spring, Gas (Engine Side)27 4845411 1 Outlet, Exhaust

Page 62 - (SERVICE REPLACEMENT)

2-112 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-24. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300089988 TO SN 03

Page 63

3121207 600S 600SJ 660SJ 2-113SECTION 2 TURNTABLE 432244164326112643384364326262536454514424523928423824436436171961111111111111111143436132643

Page 64 - 2-22 600S 600SJ 660SJ 3121207

2-114 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-24. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300089988 TO SN 0

Page 65 - 3121207 600S 600SJ 660SJ 2-23

3121207 600S 600SJ 660SJ 2-115SECTION 2 TURNTABLE31 3960389 3.5ft/1.1m Seal32 3960470 1 Seal33 4070410 AR Shim 1/16in34 4070411 AR Shim 1/8in35 407041

Page 66

2-116 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE202 1 Insulation, Rear Options:2820233 Caterpillar & Deutz Engines 1001101324 GM Engines SN 03001

Page 67

3121207 600S 600SJ 660SJ 2-117SECTION 2 TURNTABLE0256122 Ref LIFTING PLATE INSTALLATION 1/B301 3539590 1 Plate, Lifting302 0682014 4 Bolt 5/8in-11NC x

Page 68 - SN 0300140223)

1-8 600S 600SJ 660SJ 3121207SECTION 1 FRAMERef STEERING INSTALLATIONS0273080 Ref 4WD & 2WS - USA Built Machines without Tow Package G1001113653 Re

Page 69 - 3121207 600S 600SJ 660SJ 2-27

2-118 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS471111161612525 253131313131 313621133852

Page 70

3121207 600S 600SJ 660SJ 2-119SECTION 2 TURNTABLE 831535758312118301810183018101610710211210811010611631616013131211348412810410811111010610110

Page 71

2-120 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 72

3121207 600S 600SJ 660SJ 2-121SECTION 2 TURNTABLE43 1001117525 1 Bracket, Striker Plate44 1001117543 1 Support45 1001117598 1 Door46 1001117612 1 Moun

Page 73

2-122 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE1001118716 Ref HOOD ENGINE SIDE D201 0100011 AR Compound, Locking202 0100081 AR Adhesive203 0700616 1

Page 74

3121207 600S 600SJ 660SJ 2-123SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESC

Page 75

2-124 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) 13222B22C833342028

Page 76

3121207 600S 600SJ 660SJ 2-125SECTION 2 TURNTABLEFIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. D

Page 77

2-126 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE2B 7019680 1 Box, Control - 110V/60Hz (was p/n 7003657)7019680 1 Box, Control - 110V/50Hz (USA Built

Page 78

3121207 600S 600SJ 660SJ 2-127SECTION 2 TURNTABLE28 1 Decal - Voltage Options (Not Shown - Located at Platform):See Note 110V/60Hz(Note: Not Available

Page 79

3121207 600S 600SJ 660SJ 1-9SECTION 1 FRAME219 4740463 2 ThrustwasherFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)ITEM # PART NU

Page 80

2-128 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) OROROR108A108B1021071091

Page 81

3121207 600S 600SJ 660SJ 2-129SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIP

Page 82

2-130 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE2A (cont’d) 7020108 4 Brush7020109 4 Holder, Brush7012514 1 Fan7020110 1 Bell, Front7020111 1 Bell, R

Page 83

3121207 600S 600SJ 660SJ 2-131SECTION 2 TURNTABLE20 0721006 AR Bolt #10-24NC x 3/4in21 3311005 AR Locknut #10-24NC22 4751000 9 Flatwasher #10 Regular2

Page 84

2-132 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE108 1 Plug Options:108A 4460991 Plug, Female (UK Spec)108B 4460999 Plug, Terminal (German Spec)109 49

Page 85

3121207 600S 600SJ 660SJ 2-133SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRI

Page 86

2-134 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) RELAY MOUNTED ON BRACKET

Page 87

3121207 600S 600SJ 660SJ 2-135SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPT

Page 88

2-136 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE16B cont’d 1 Breaker, Circuit Options:7020194 110V Breaker, Circuit70000126 220V Breaker, Circu

Page 89

3121207 600S 600SJ 660SJ 2-137SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIP

Page 90

1-10 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-3. 4WS REAR STEERING INSTALLATION 1221141151715186162112104139156192112817177

Page 91

2-138 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) 71111291522628216427271455

Page 92

3121207 600S 600SJ 660SJ 2-139SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTIO

Page 93

2-140 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE8D 1 Pulley Options:3580324 110Volt Assembly 3580325 220Volt Assembly 7027887 1 Key, Woodruff9 282003

Page 94

3121207 600S 600SJ 660SJ 2-141SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTI

Page 95

2-142 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES 23391OR12

Page 96

3121207 600S 600SJ 660SJ 2-143SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINESITEM # PART NUMB

Page 97

2-144 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE13B 1001110872 60Hz - Cover Top Hinged 14 1 Receptacle, Female Options (110-120V):4460346 60HzSee Not

Page 98

3121207 600S 600SJ 660SJ 2-145SECTION 2 TURNTABLE19F 70001973 1 Decal - Warning Moving Parts20 AR Bolt 1/2in-13NC Options:0641808 4 Caterpillar Engine

Page 99

2-146 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE39 3311801 1 Nut 1/2in-13NC40 0100062 1 Loctite (Not Shown)41 2820031 1 Insulator 42 0962520 1 Bushin

Page 100 - SECTION 2 TURNTABLE

3121207 600S 600SJ 660SJ 2-147SECTION 2 TURNTABLE106 3310601 2 Nut 6-32NC107 10603431.5ft/.46mCable, Electrical 10/4 (60Hz Spec Only)108 3641533 1 Rai

Page 101

3121207 600S 600SJ 660SJ 1-11SECTION 1 FRAMEFIGURE 1-3. 4WS REAR STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref 4WS REAR STEERING I

Page 102

2-148 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef TERMINAL BLOCK ASSEMBLYNPN Ref Gray Terminal Block Assembly (Complete Assembly Not Available - Pu

Page 103

3121207 600S 600SJ 660SJ 2-149SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED)ITEM

Page 104

2-150 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES 4227264630419215459819503948

Page 105

3121207 600S 600SJ 660SJ 2-151SECTION 2 TURNTABLEFIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINESITEM # PART NUMBER QTY. DESCRIPTION

Page 106

2-152 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE25E cont’d 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)7024485 1 Breaker, Circui

Page 107

3121207 600S 600SJ 660SJ 2-153SECTION 2 TURNTABLE62 Not Used63 4891600 6 Flatwasher 3/8in Hardened 64 4922925 1 Harness, Generator0861542 Ref JUNCTION

Page 108 - 7ft/2.1m

2-154 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES 3120193430411134145511293829373610

Page 109 - 5ft/1.5m

3121207 600S 600SJ 660SJ 2-155SECTION 2 TURNTABLEFIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINESITEM # PART NUMBER QTY. DESCRIPTION R

Page 110

2-156 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE18E cont’d 7026597 1 Connector, W/Leads (Not Shown)7026626 1 Housing Plug & Pins (Not Shown)70261

Page 111 - 18in/36cm

3121207 600S 600SJ 660SJ 2-157SECTION 2 TURNTABLE106 3310601 2 Nut 6-32NC107 1060343 1.5ft/.46m Cable, Electrical 10/4108 3641533 1 Rail, Relay 109 39

Page 113

1-12 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS 311413125697101103104102105106107OR9

Page 114

2-158 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef TERMINAL BLOCK ASSEMBLYNPN Ref Gray Terminal Block Assembly (Complete Assembly Not Available - Pu

Page 115

3121207 600S 600SJ 660SJ 3-1SECTION 3BOOM

Page 116 - 1ft/0.3m

3-2 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600S 120OR21292828313026A26C2821414026B26D17113320211710337 383935361

Page 117 - 18in/46cm

3121207 600S 600SJ 660SJ 3-3SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600SITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM AND CYLINDERS INSTALLA

Page 118

3-4 600S 600SJ 660SJ 3121207SECTION 3 BOOM19 0642012 3 Bolt 5/8in-11NC x 1-1/2in20 0641608 5 Bolt 3/8in-16NC x 1in21 0100011 AR Compound, Locking22 01

Page 119

3121207 600S 600SJ 660SJ 3-5SECTION 3 BOOM107 4846573 1 Support, Platform108 4891600 8 Flatwasher 3/8in Hardened109 4891800 8 Flatwasher 1/2in Hardene

Page 120

3-6 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ 525136404138383926222348262828282822144845467124725

Page 121

3121207 600S 600SJ 660SJ 3-7SECTION 3 BOOM271642628282217535022221526153318324932113537830911111254110103428175322323318493211154112192255335203205210

Page 122

3-8 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM & CYL

Page 123

3121207 600S 600SJ 660SJ 3-9SECTION 3 BOOM19 3422867 1 Pin (Jib Lift Cylinder - Top Tube End)20 Not Used21 3841258 3 Keeper, Pin 22 3841143 9 Keeper,

Page 124

3121207 600S 600SJ 660SJ 1-13SECTION 1 FRAMEFIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref WHEEL DRIVE I

Page 125

3-10 600S 600SJ 660SJ 3121207SECTION 3 BOOM61 3520034 4 Plug, Nylon Hole (Not Shown)Ref BOOM CABLES INSTALLATION101 to 109 Not Used110 1670769 1 Cover

Page 126

3121207 600S 600SJ 660SJ 3-11SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 127

3-12 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES A2627284241784343388423246825 1616161616161623246929262728403214525

Page 128 - 70in/1.78m

3121207 600S 600SJ 660SJ 3-13SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN BOOM ASSEMBLY OPTIONS:Ref

Page 129

3-14 600S 600SJ 660SJ 3121207SECTION 3 BOOM3 1 Fly Weldment Options:USA Built Machines:0801065 600S - SN 0300087000 to SN 03000969790801498 600S - SN

Page 130

3121207 600S 600SJ 660SJ 3-15SECTION 3 BOOM26 20 Pad, Wear Options:3340881 USA Built Machines SN 0300087000 to SN 0300168793 & China Built Machine

Page 131

3-16 600S 600SJ 660SJ 3121207SECTION 3 BOOM60 (cont’d) 3890007 600SJ (ANSI & ANSI Export Specs)3890012 600SJ (Australian & CE Specs)61 0561508

Page 132

3121207 600S 600SJ 660SJ 3-17SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 133

3-18 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLIES 876600S52100A100B10114102141021021021112391078513411516600SJ/660SJ

Page 134

3121207 600S 600SJ 660SJ 3-19SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ROTATOR ASSEMBLIES0060067 Ref 60

Page 135

1-14 600S 600SJ 660SJ 3121207SECTION 1 FRAME0274322 Ref Pneumatic Turf/Sand - OTR Tires (Available on All Specs except Australian & CE Specs)10275

Page 136

3-20 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATIONS GEMCOGEMCOOROR191089898165665123321817711121312131229262728222

Page 137

3121207 600S 600SJ 660SJ 3-21SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref POWER TRACK INSTALLATIONS

Page 138

3-22 600S 600SJ 660SJ 3121207SECTION 3 BOOM16 2 Bolt 3/8in-16NC Options:0641644 Bolt 3/8in-16NC x 5-1/2in0641648 Bolt 3/8in-16NC x 6in17 4711400 2 Fla

Page 139

3121207 600S 600SJ 660SJ 4-1SECTION 4PLATFORM

Page 140

4-2 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION 1121071032347611810104A104C1041131092012012052052022

Page 141

3121207 600S 600SJ 660SJ 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PLATFORM ASSEMB

Page 142

4-4 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM7 (cont’d) 3520072 SN B300000100 to SN B300000668)1001152037 SN B300000668 to Present8 3820020 4 Rivet9

Page 143

3121207 600S 600SJ 660SJ 4-5SECTION 4 PLATFORMRef Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify

Page 144

4-6 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM104 1 Platform Console Box Assembly Options:Platform Console Box Assembly (SN 0300087000 to SN 030013872

Page 145

3121207 600S 600SJ 660SJ 4-7SECTION 4 PLATFORM109 4360331 1 Switch, Toggle110 4740362 7 Flatwasher 1/4in Fender111 4751400 4 Flatwasher 1/4in Regular1

Page 146

3121207 600S 600SJ 660SJ 1-15SECTION 1 FRAME101 (cont’d) 4520356 4 Tire 18 x 625 - Turf/Sand (1 Per Assembly)4520256 4 Tire 41/18LL x 22.5 - Turf/Sand

Page 147

4-8 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) 63312854107131111427915

Page 148

3121207 600S 600SJ 660SJ 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION

Page 149

4-10 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729) 734452

Page 150

3121207 600S 600SJ 660SJ 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729)ITEM # PART N

Page 151

4-12 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM39 4460428 2 Connector, Strain Relief40 Not Used41 4460470 1 Nut, Terminal42 4460471 1 Lockwasher, Term

Page 152 - 68in/1.73m

3121207 600S 600SJ 660SJ 4-13SECTION 4 PLATFORM0270764 Ref DUAL FUEL SWITCH INSTALLATION (FORD ENGINES ONLY) 4201 4360336 1 Switch, Toggle3790012 1 O-

Page 153

4-14 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM605 4460426 1 Connector, Strain Relief 0271940 Ref CONSOLE BOX INSTALLATIONS B701 to 704 Not Used705 17

Page 154

3121207 600S 600SJ 660SJ 4-15SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729) (CONTINUED)I

Page 155

4-16 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA BU

Page 156

3121207 600S 600SJ 660SJ 4-17SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA B

Page 157

1-16 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY 3B3F3C3B100B100A191120591E4G3E2176A6E6D6B6C6G15166F1B1C1H1D181C1F1G1

Page 158

4-18 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM24 2760105 1 Housing, Display Light2920129 12 Bulb, Light25 3300353 4 Nut, Tinnerman26 3311005 2 Locknu

Page 159

3121207 600S 600SJ 660SJ 4-19SECTION 4 PLATFORMRef LIGHT PANEL DECAL INSTALLATION1001108763 Ref ANSI, ANSI Export, CSA, Brazilian, Japanese & Lati

Page 160

4-20 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMRef PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)0273486 Ref 600S C0273490 Ref 600SJ C0273491 Ref 660SJ C

Page 161

3121207 600S 600SJ 660SJ 4-21SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA B

Page 162 - 10in/24cm

4-22 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) 191211109111222118593645876391215141310231A1C1B

Page 163

3121207 600S 600SJ 660SJ 4-23SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Orig

Page 164

4-24 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMUse 1001129555 Ref Controller Assembly ARef (Service Replacement - USA Built Machines SN 0300087000 to

Page 165

3121207 600S 600SJ 660SJ 4-25SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 166

4-26 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) 2082082072092022022032032042042102052061061201

Page 167

3121207 600S 600SJ 660SJ 4-27SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Ori

Page 168

3121207 600S 600SJ 660SJ 1-17SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.2780269 Ref DRIVE HUB/BRAKE ASSEMBL

Page 169

4-28 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM102 7003941 2 Washer103 70002725 2 Screw104 7019162 1 Spring105 70002726 1 Enclosure106 70002727 1 Hand

Page 170

3121207 600S 600SJ 660SJ 4-29SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 171

4-30 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) 142511172212181386674410102391523161620202

Page 172

3121207 600S 600SJ 660SJ 4-31SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref SOFT

Page 173

4-32 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM100 1 Soft-Touch Add-On Kit Options (Includes required components to add option to existing machines) (

Page 174

3121207 600S 600SJ 660SJ 4-33SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R

Page 175

4-34 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL) 10210810710210610910410310510677835

Page 176

3121207 600S 600SJ 660SJ 4-35SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.02

Page 177

4-36 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRI

Page 178

3121207 600S 600SJ 660SJ 5-1SECTION 5 CYLINDER

Page 179

1-18 600S 600SJ 660SJ 3121207SECTION 1 FRAME8 See Note 1 Brake, Input (Note: Not Available for Purchase. See 8A-8L for Available Components.)8A 700007

Page 180

5-2 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY 12644587101102200103104109108105106105107USA BUILT MAC

Page 181

3121207 600S 600SJ 660SJ 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684280 Ref AXLE LOCK

Page 182

5-4 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY 17614131314151610100B100A2124911123181921451A

Page 183

3121207 600S 600SJ 660SJ 5-5SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683415 Ref P

Page 184

5-6 600S 600SJ 660SJ 3121207SECTION 5 CYLINDER22 Not Used23 4640932 1 Cartridge, Valve7011112 1 Seal Kit - 4640932 Valve24 2220883 8 Plug, O-Ring25 3

Page 185

3121207 600S 600SJ 660SJ 5-7SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 186

5-8 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLY 81015611121211131422219202021264161719351A2A18100725

Page 187

3121207 600S 600SJ 660SJ 5-9SECTION 5 CYLINDERFIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Original Equip

Page 188 - 2.5ft/.76m

5-10 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJ 10061A1A88886194232432021222191812151

Page 189 - 1.5ft/.46m

3121207 600S 600SJ 660SJ 5-11SECTION 5 CYLINDERFIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJITEM # PART NUMBER QTY. DESCRIPTION REV.1683

Page 190

3121207 600S 600SJ 660SJ 1-19SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 191

5-12 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIES 2151211311A24111213146171615418198791010022A

Page 192

3121207 600S 600SJ 660SJ 5-13SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MASTER CYLINDER ASSE

Page 193

5-14 600S 600SJ 660SJ 3121207SECTION 5 CYLINDER8 1 Ring, Washer Options:3760368 600S 3760369 600SJ/660SJ9 0100011 AR Compound, Locking10 0100038 AR Pr

Page 194

3121207 600S 600SJ 660SJ 5-15SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 195

5-16 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300142635) 14172410

Page 196 - SECTION 7

3121207 600S 600SJ 660SJ 5-17SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300142635)ITEM # PART NUM

Page 197

5-18 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142635 TO SN 0300171769 & CHINA BUIL

Page 198

3121207 600S 600SJ 660SJ 5-19SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142635 TO SN 0300171769 & CHINA BUI

Page 199

5-20 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES 13149222310315161761819194212021525121110088228711

Page 200

3121207 600S 600SJ 660SJ 5-21SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TELESCOPE CYLINDE

Page 201 - SECTION 3

1-20 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765) 25262728293023

Page 202 - SECTION 3 BOOM

5-22 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 203

3121207 600S 600SJ 660SJ 6-1SECTION 6HYDRAULIC

Page 204

6-2 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS) 514143332516103537573519361134771010

Page 205

3121207 600S 600SJ 660SJ 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

Page 206

6-4 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) 14 14105375373333333433531111351613

Page 207

3121207 600S 600SJ 660SJ 6-5SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

Page 208

6-6 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULIC28 2 Hose Options:2753397 USA Built Machines1001113854 China Built Machines29 1 Hose Options:2752475 US

Page 209

3121207 600S 600SJ 660SJ 6-7SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIP

Page 210

6-8 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE 119964422775183355668810111213141FRONT AXLEFLOW

Page 211

3121207 600S 600SJ 660SJ 6-9SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLEITEM # PART NUMBER QTY. DESCRIPTION REV.Ref AXLE LOCKO

Page 212

3121207 600S 600SJ 660SJ 1-21SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765)ITEM # PART NUMBER QT

Page 213

6-10 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 1283363 I5457585656563988545455537690917533454695454695196

Page 214

3121207 600S 600SJ 660SJ 6-11SECTION 6 HYDRAULICUSA BUILT MACHINES SN 0300137441 TO SN 0300171769CHINA BUILT MACHINES SN B300000100 TO PRESENT1283363

Page 215

6-12 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARDITEM # PART NUMBER QTY. DESCRIPTION REV.STANDARD HYDRAULIC DI

Page 216

3121207 600S 600SJ 660SJ 6-13SECTION 6 HYDRAULIC22 1 Hose Options:2752502 USA Built Machines1001113797 China Built Machines23 2220646 2 Fitting, 90(Pa

Page 217

6-14 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULIC52 1 Hose Options:2753957 USA Built Machines1001113880 China Built Machines53 2 Hose Options:2752588 U

Page 218

3121207 600S 600SJ 660SJ 6-15SECTION 6 HYDRAULIC77 2220479 1 Fitting, Straight (Part of Pump Assembly)78 1 Hose Options:2752753 USA Built Machines1001

Page 219

6-16 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams wi

Page 220

3121207 600S 600SJ 660SJ 6-17SECTION 6 HYDRAULIC2792630 Ref Tow Hydraulic DiagramITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 221

6-18 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 222

3121207 600S 600SJ 660SJ 7-1SECTION 7ELECTRICAL

Page 223 - PLATFORM

3121207 600S 600SJ 660SJ AREVISION LOGNOTES: LOCATION OF MANUFACTUREThe 600S & 600SJ Boom Lifts are manufactured by JLG Industries in the followin

Page 224 - SECTION 4 PLATFORM

1-22 600S 600SJ 660SJ 3121207SECTION 1 FRAME43 7022371 1 Washer, Support— — — — — — — — — — — — 100 7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,

Page 225

7-2 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams are ava

Page 226

3121207 600S 600SJ 660SJ 7-3SECTION 7 ELECTRICALSee Note Ref PLATFORM ELECTRICAL DIAGRAM (Note: Not Available for Purchase.)4933218 Ref PLATFORM SOFT

Page 227

7-4 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) 806G2500WGENERATOR806D806F340341J5J6J7J

Page 228

3121207 600S 600SJ 660SJ 7-5SECTION 7 ELECTRICAL 806A806G806E813D812GJIBVALVE4WSVALVESTROBELIGHT341340519520340540549523533704B704A704C704C704D55

Page 229

7-6 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

Page 230

3121207 600S 600SJ 660SJ 7-7SECTION 7 ELECTRICAL148A 4460761 1 Connector, Female - 4 Position4460227 4 Pin, Male149 to 151 Not Used152 See Note 1 Foot

Page 231

7-8 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL201(cont’d) 660SJ:4922467 ANSI, ANSI Export, Australian, CE, CSA, Brazilian, Japanese, Latin American

Page 232

3121207 600S 600SJ 660SJ 7-9SECTION 7 ELECTRICAL203 AR Cable, Limit Switch Options: 600S:1061026 1 ANSI, ANSI Export, Australian, Brazilian, CE, CSA,

Page 233

7-10 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL339 1 Ground Control Box Harness Assembly Options (See Items 401-453 for Breakdown):4923229 Caterpill

Page 234

3121207 600S 600SJ 660SJ 7-11SECTION 7 ELECTRICALRef GROUND CONTROL HARNESS ASSEMBLY4923229 Ref Caterpillar & Ford Engines (SN 0300087000 to SN 03

Page 235

3121207 600S 600SJ 660SJ 1-23SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765) (CONTINUED)ITEM # PA

Page 236

7-12 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef ENGINE HARNESS ASSEMBLIES4923227 Ref Caterpillar Engine Machines (SN 0300087000 to SN 0300099060)

Page 237

3121207 600S 600SJ 660SJ 7-13SECTION 7 ELECTRICAL544 4460800 29 Connector, Plug (Ford Engine Only)545 4460799 7 Pin, Male (Ford Engine Only)546 Not Us

Page 238

7-14 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef STANDARD HARNESS COMPONENTS701 1 Battery Cable Kit Options:2902296 Caterpillar & Deutz Engine

Page 239

3121207 600S 600SJ 660SJ 7-15SECTION 7 ELECTRICAL705 7027403 1 Ford Engine Harness (For other replacement parts refer to Ford engine dealer)706 702799

Page 240

7-16 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL714A 4460224 1 Receptacle, Female - 6 Position4460226 6 Socket, Female715 4923379 1 Harness, Glow Plu

Page 241

3121207 600S 600SJ 660SJ 7-17SECTION 7 ELECTRICAL806G 7020193 1 2500W Generator Power Cable807 1 Generator to Rear of Boom Harness Options:Note: Harne

Page 242

7-18 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808 (cont’d) 1001100391 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit Breaker (

Page 243

3121207 600S 600SJ 660SJ 7-19SECTION 7 ELECTRICAL808C (cont’d)Use 1001100343 0275237 & 1001100395 Installation (was p/n 4461204)Use 1001100344 027

Page 244

7-20 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808J AR Kit, Box and Breaker (Required Only on CE Spec Installations Except 0256201 Installation):290

Page 245

3121207 600S 600SJ 660SJ 7-21SECTION 7 ELECTRICAL0275216 Receptacle Box Kit (110V IEC Yellow) (Includes Items 808A, 808B, 808C & 808E) (0275235 In

Page 246

1-24 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MACH

Page 247

7-22 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL809J 4460225 1 Plug, Male - 6 Position4460226 6 Socket, Female810 Ref 7500W SkyPower Generator Juncti

Page 248

3121207 600S 600SJ 660SJ 7-23SECTION 7 ELECTRICAL812F 4460425 1 Connector, Strain Relief812G 1 Harness, Console Box to Aux Relay Options:4922888 600S

Page 249

7-24 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) 806H2500WGENERATOR806C335334J5J6J7J2J1J82

Page 250

3121207 600S 600SJ 660SJ 7-25SECTION 7 ELECTRICAL 806F806H806J813D812G809A809I809H809J810A811A811B811C810B810D810E810C810F809B809B809C809D809E809

Page 251

7-26 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref No

Page 252

3121207 600S 600SJ 660SJ 7-27SECTION 7 ELECTRICALRef BOOM CABLES INSTALLATIONRef 600S:0270733 Ref ANSI, ANSI Export, Brazilian, CSA, Japanese Specs wi

Page 253 - 22ft/6.7m

7-28 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL202 AR Harness, Generator Options: (Does not include plug ends)600S without 7500W Generator4922889 AN

Page 254

3121207 600S 600SJ 660SJ 7-29SECTION 7 ELECTRICAL325 4460426 2 Connector, Strain Relief326 4460470 1 Nut, Terminal327 4460471 1 Lockwasher, Terminal32

Page 255

7-30 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef ENGINE HARNESS ASSEMBLIES1001110362 Ref Caterpillar Engine Machines B1001110361 Ref Deutz Engine

Page 256

3121207 600S 600SJ 660SJ 7-31SECTION 7 ELECTRICAL551 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)4460693 4 Pin, Male (GM Engine Only)446

Page 257

3121207 600S 600SJ 660SJ 1-25SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MAC

Page 258

7-32 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL650 4460761 1 Connector, Female 4 - Position4460227 4 Pin, Male651 to 654 Not Used655 8229242 2 Fuse

Page 259 - CYLINDER

3121207 600S 600SJ 660SJ 7-33SECTION 7 ELECTRICAL704C 4460891 1 Plug, Male - 2 Position4460465 2 Socket, Female704D 70020808 1 Plug, Male - 23 Positio

Page 260 - SECTION 5 CYLINDER

7-34 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL802B 4460445 1 Connector, Female - 3 Position802C 4460499 2 Connector, DIN with Diode803 0257887 1 Al

Page 261

3121207 600S 600SJ 660SJ 7-35SECTION 7 ELECTRICAL806J 4460961 1 Connector, Female - 4 Position 4460705 4 Pin, Male807 1 Generator to Rear of Boom Harn

Page 262

7-36 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808A (cont’d)0861781 0275235, 0275254, 1001100393 & 1001100394 InstallationsSee Note 0275237, 027

Page 263

3121207 600S 600SJ 660SJ 7-37SECTION 7 ELECTRICAL808E 1 Plug, Male Options:4460205 0256113 Installation4460233 0257175 InstallationSee Note 0256201 In

Page 264

7-38 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808J (cont’d)1001109482 1 Circuit Breaker, 30MA RCD With 220V Generator1001109477

Page 265

3121207 600S 600SJ 660SJ 7-39SECTION 7 ELECTRICALUse 1001100344 Receptacle Box Kit (220V CEE 7 Side Ground) (Includes Items 808A-808C, 808E & 808M

Page 266

7-40 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL810E AR Component Options:4460426 2 Connector, Strain Relief (60Hz Spec Only)4460426 1 Connector, Str

Page 267

3121207 600S 600SJ 660SJ 7-41SECTION 7 ELECTRICALRef TOOLS901 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)902 7002823 1 Extracto

Page 268

1-26 600S 600SJ 660SJ 3121207SECTION 1 FRAME100 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)FIGURE 1-7. DRIVE MOTOR ASSEMBLY (US

Page 269

7-42 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS) UK SPEC3G3G111112121717171766

Page 270

3121207 600S 600SJ 660SJ 7-43SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS)ITEM # PART NUMBER QTY. DESCRIPTION

Page 271

7-44 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS) (CONTINUED)ITEM # PART NUMBER QTY.

Page 272

3121207 600S 600SJ 660SJ 8-1SECTION 8DECALS

Page 273

8-2 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) R101

Page 274

3121207 600S 600SJ 660SJ 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)ITEM # PART

Page 275

8-4 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - 500LBS Max Capacity Options:1704096* Standard - 600S1701645+ Standard - 600SJ & 660SJ36 t

Page 276

3121207 600S 600SJ 660SJ 8-5SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) (CONTINUED

Page 277

8-6 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CHINA

Page 278

3121207 600S 600SJ 660SJ 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CHINA

Page 279

3121207 600S 600SJ 660SJ 1-27SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MAC

Page 280

8-8 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - Model Options:1702815 600S1702816 600SJ1702817 660SJ36 Not Used37 2 Decal - Capacity Options:

Page 281 - HYDRAULIC

3121207 600S 600SJ 660SJ 8-9SECTION 8 DECALS46 1 Decal - Fuel1701542 Ford & GM Engine Machines1701505 Caterpillar & Deutz Engine Machines47 17

Page 282 - SECTION 6 HYDRAULIC

8-10 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)

Page 283

3121207 600S 600SJ 660SJ 8-11SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)ITEM #

Page 284

8-12 600S 600SJ 660SJ 3121207SECTION 8 DECALS10 2 Decal - Model Designation Options:1702815 600S1702816 600SJ1702817 660SJ11 1702861 1 Decal - JLG Lif

Page 285

3121207 600S 600SJ 660SJ 8-13SECTION 8 DECALS34 cont’d 1702973 1 Latin American Spec35 AR Decal - Maximum Capacity Options:Not Required 0 Brazilian Sp

Page 286

8-14 600S 600SJ 660SJ 3121207SECTION 8 DECALS59 to 62 Not Used63 AR Decal - Legend Options:Not Required 0 Brazilian, Chinese, Japanese, Korean & L

Page 287

3121207 600S 600SJ 660SJ 8-15SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) (CONTI

Page 288

8-16 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CH

Page 289

3121207 600S 600SJ 660SJ 8-17SECTION 8 DECALSFIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & C

Page 290

1-28 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) OR30230130230130430430530318151

Page 291

8-18 600S 600SJ 660SJ 3121207SECTION 8 DECALS21 AR Decal - Inspection Options:1 Brazilian Spec1705901 USA Built Machines SN 0300087912 to SN 030015135

Page 292

3121207 600S 600SJ 660SJ 8-19SECTION 8 DECALS26 (cont’d) 1705344 Japanese Spec1705345 Korean Spec1705917 Latin American Spec 27 4 Decal - Warning Crus

Page 293

8-20 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - Model Options:1702815 600S1702816 600SJ1702817 660SJ36 Not Used37 2 Decal - Capacity Options

Page 294

3121207 600S 600SJ 660SJ 8-21SECTION 8 DECALS38 1 Decal - Capacity Options:600S:USA Built Machines SN 0300087912 to SN 0300099060:1706381 Brazilian Sp

Page 295

8-22 600S 600SJ 660SJ 3121207SECTION 8 DECALS39 1704885 AR Decal - Website40 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase.)4

Page 296

3121207 600S 600SJ 660SJ 8-23SECTION 8 DECALS64 1 Decal - Legend 1703808 1 USA Built Machines SN 0300087912 to SN 03000990601706941 1 USA Built Machin

Page 297

8-24 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087

Page 298

3121207 600S 600SJ 660SJ 8-25SECTION 8 DECALSFIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 030008

Page 299 - ELECTRICAL

8-26 600S 600SJ 660SJ 3121207SECTION 8 DECALS17 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase.)18 Not Used19 See Note 1 Decal

Page 300 - SECTION 7 ELECTRICAL

3121207 600S 600SJ 660SJ 8-27SECTION 8 DECALS40 1 Nameplate - Footswitch Options:3252347 Australian Spec1703518 Dutch Spec1693292 French Spec1693294 G

Page 301

3121207 600S 600SJ 660SJ 1-29SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION RE

Page 302

8-28 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171

Page 303

3121207 600S 600SJ 660SJ 8-29SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 030017

Page 304

8-30 600S 600SJ 660SJ 3121207SECTION 8 DECALS33 1 Decal Kit - Tire Load Options: 2902304 600S Tire Load Decal Kit (Includes Qty 4 of p/n 1703470)17034

Page 305

3121207 600S 600SJ 660SJ 8-31SECTION 8 DECALS66 1001112551 1 Decal - Emergency Controls (Australian Spec Only) (USA Built Machines SN 0300138402 to SN

Page 306 - 67ft/20.4m

8-32 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 030017

Page 307

3121207 600S 600SJ 660SJ 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 600SJ/660SJThe following list will service one machine (built to current pro

Page 308

9-2 600S 600SJ 660SJ 3121207SECTION 9 RECOMMENDED SERVICE PARTS STOCK4360517 Switch, Proximity 14360469 Switch, Key (ANSI, ANSI Export & Australia

Page 309

3121207 600S 600SJ 660SJ 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be

Page 310

10-2 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONSRef ClearSky Telematics Kit (Dealer Installed) Ref ANSI Spec1001117251 Ref Pre-UGM1001119939 Re

Page 311

3121207 600S 600SJ 660SJ 10-3SECTION 10 SPECIAL OPTIONS1001128985 Ref Hertz Decals Installation (ANSI/CSA Specs) (SN 0300147522 to SN 0300171769)02745

Page 312

1-30 600S 600SJ 660SJ 3121207SECTION 1 FRAMERef FLOW DIVIDER ASSEMBLIES (4WD)4641410 Ref USA Built Machines SN 0300087000 to SN 0300142841 B1001098503

Page 313

10-4 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONS1001109259 Ref Drive Orientation Kit - 660SJ, 2WS (Australian Spec Only)Ref Electrical Connecto

Page 314 - 40ft/12.2m

3121207 600S 600SJ 660SJ 10-5SECTION 10 SPECIAL OPTIONSRef Hood (Steel) Replacement Kit1001126287 Ref Caterpillar & GM Engine Machines1001126286 R

Page 315

10-6 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONSRef Platform Entry Kit1001142504 Ref Kit, Replace Swing Gate with Drop Bar1001142505 Ref Kit, R

Page 316

3121207 600S 600SJ 660SJ 10-7SECTION 10 SPECIAL OPTIONSRef Sky Accessories:Ref Note: For Breakdown of Sky Accessories Refer to Accessory Manual p/n 31

Page 317

10-8 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONS1001136698 Ref Tiedown Lug Kit (600S & 660SJ Only)0272302 Ref Tire Sealant Installation0272

Page 318

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-1SECTION 11 PARTS NUMBER INDEX0060066 ...3-8,

Page 319

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX0273244 ...

Page 320

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-3SECTION 11 PARTS NUMBER INDEX0641608 1-4, 1-8, 1-11, 1-33,

Page 321

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX0962356 ...

Page 322

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-5SECTION 11 PARTS NUMBER INDEX1001112992 ...

Page 323

3121207 600S 600SJ 660SJ 1-31SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (CONTINUED)ITEM # PART NUMBER QTY. DE

Page 324

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX1001127087 ...

Page 325

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-7SECTION 11 PARTS NUMBER INDEX1683067 ...

Page 326

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX1705351 ...

Page 327

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-9SECTION 11 PARTS NUMBER INDEX2460048 2-144, 2-151, 2-15524

Page 328

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX3251813 8-3, 8-7, 8-11, 8-19

Page 329

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-11SECTION 11 PARTS NUMBER INDEX3574443 ...

Page 330

PagePart Number PagePart Number PagePart NumberPagePart Number11-12 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX4360232 4-13, 4-20, 7-22, 7

Page 331

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-13SECTION 11 PARTS NUMBER INDEX4461005 ...7-12,

Page 332

PagePart Number PagePart Number PagePart NumberPagePart Number11-14 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX4846452 ...

Page 333

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-15SECTION 11 PARTS NUMBER INDEX7000246 ...2-17,

Page 334

B 600S 600SJ 660SJ 3121207REVISION LOGSeptember 14, 2011 - Revised (Manual edited to 0010603 Revision 112 & 0010721 Revision 6)January 6, 2012 - R

Page 335

1-32 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) 102921914219221142211421111925252525138262615771041

Page 336

PagePart Number PagePart Number PagePart NumberPagePart Number11-16 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX7011065 ...

Page 337

PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-17SECTION 11 PARTS NUMBER INDEX7022822 ...

Page 338

PagePart Number PagePart Number PagePart NumberPagePart Number11-18 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX7027989 ...

Page 340

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

Page 341

3121207 600S 600SJ 660SJ 1-33SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TOW PACKAGE IN

Page 342

1-34 600S 600SJ 660SJ 3121207SECTION 1 FRAME108 4 Screw, Self-Tapping #6-32NF x 1/2in Options:3940604 ANSI/CSA SpecNot Required CE Spec109 4420051 2ft

Page 343 - SECTION 8

3121207 600S 600SJ 660SJ 2-1SECTION 2TURNTABLE

Page 344 - SECTION 8 DECALS

2-2 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (VALVE AND FILTER MOUNTED ON ENGINE TRAY - OPPOSITE SI

Page 345

3121207 600S 600SJ 660SJ 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref VALVES INSTALLATIO

Page 346

2-4 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE10 AR 4WS Valve Kit Options:Not Required 0 2WS Machines4640922 1 4WS Machines (See ACCESSORY VALVE ASSE

Page 347

3121207 600S 600SJ 660SJ 2-5SECTION 2 TURNTABLE101 (cont’d) 7012944 1 Coil102 7012995 1 Cartridge without Coil7012518 1 Seal Kit - 7012995 Cartridge70

Page 348

2-6 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 242117151A114796511104121920224A2510A85111A12A219A13320A

Page 349

3121207 600S 600SJ 660SJ 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN CONTROL VALVE

Page 350

3121207 600S 600SJ 660SJ iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 351

2-8 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE12 7012775 1 Control Valve Assembly (Flow Control)7012773 1 Seal Kit12A 7012772 2 Coil7018912 2 Nut, Co

Page 352

3121207 600S 600SJ 660SJ 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Page 353

2-10 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLY NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/L

Page 354

3121207 600S 600SJ 660SJ 2-11SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ACCESSORY VALVE ASSEM

Page 355

2-12 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 305302304303975481012341011

Page 356

3121207 600S 600SJ 660SJ 2-13SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTIO

Page 357

2-14 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE10 (cont’d) See Note China Built Machines SN B300000100 to Present (See SWING MOTOR/BRAKE/HUB ASSEMBLY

Page 358

3121207 600S 600SJ 660SJ 2-15SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY

Page 359

2-16 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) 986573421100

Page 360

3121207 600S 600SJ 660SJ 2-17SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300137441)ITEM # PART NUMBER

Page 361

ii 600S 600SJ 660SJ 3121207FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS2-28 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . .2

Page 362

2-18 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES SN 0300087000 TO SN 0300137

Page 363

3121207 600S 600SJ 660SJ 2-19SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES SN 0300087000 TO SN 030013

Page 364

2-20 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) (SERVICE

Page 365

3121207 600S 600SJ 660SJ 2-21SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) (SERVIC

Page 366

2-22 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES SN 0300137441 TO SN 0300171769 & CH

Page 367

3121207 600S 600SJ 660SJ 2-23SECTION 2 TURNTABLE 26448J8J8J8J8K8K8K8K8K8H8F8A8D8E8L731303521222332120119118117116125461261141151131121101091081

Page 368 - 17.4ft/5.3m

2-24 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES SN 0300137441 TO SN 0300171769 & C

Page 369

3121207 600S 600SJ 660SJ 2-25SECTION 2 TURNTABLE14 to 19 Not Used20 7017072 1 Plug, Pipe21 7024704 4 Bolt 5/16in-18NC x 2in (Grade 8)22 See Note 4 Loc

Page 370

2-26 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223)6767104

Page 371

3121207 600S 600SJ 660SJ 2-27SECTION 2 TURNTABLE 5454546744115532456VENTSUPPLYRETURN685A9A46688161646466868110111113114112252510410514112112112

Page 372

3121207 600S 600SJ 660SJ iiiTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 373

2-28 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223)ITEM #

Page 374

3121207 600S 600SJ 660SJ 2-29SECTION 2 TURNTABLE31 1580011 1 Container, Coolant Overflow32 1660239 1 Coupling, Pump33 1703162 2 Decal - Fan Blade34 1

Page 375 - PARTS STOCK

2-30 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE64 Use 4640750 1 Valve, Oil Drain (was p/n 1001105833)65 4711500 8 Flatwasher 5/16in Thin66 4740274 4

Page 376

3121207 600S 600SJ 660SJ 2-31SECTION 2 TURNTABLE103 1 Gear Pump Assy Options (See GEAR PUMP ASSEMBLY for Breakdown):3600242 Pump without Fittings36003

Page 377 - SECTION 10 SPECIAL OPTIONS

2-32 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE128 1 Fitting, 90 Options:2220549 SN 0300087000 to SN 03000939582220459 SN 0300093958 to SN 0300134794

Page 378 - SECTION 10 SPECIAL OPTIONS

3121207 600S 600SJ 660SJ 2-33SECTION 2 TURNTABLERef ENGINE COMPONENTS2000194 Ref Caterpillar 3044 Tier III SN 0300087000 to SN 0300104804 E2000386 Ref

Page 379

2-34 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE217 7026814 1 Relief Valve, Oil Pressure7026815 Gasket, Relief Valve1001097554 Sensor, Oil Pressure (N

Page 380

3121207 600S 600SJ 660SJ 2-35SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223) (CONT

Page 381

2-36 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300140223 TO SN 0300171769 &

Page 382

3121207 600S 600SJ 660SJ 2-37SECTION 2 TURNTABLE VENT102113109SUPPLY102109112109124116116404117104RETURN11610910211472737161215A215B215B215C215

Page 383

iv 600S 600SJ 660SJ 3121207FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS

Page 384

2-38 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300140223 TO SN 0300171769 &

Page 385 - SECTION 11 PARTS NUMBER INDEX

3121207 600S 600SJ 660SJ 2-39SECTION 2 TURNTABLE41 3311505 4 Locknut 5/16in-18NC42 3311605 16 Locknut 3/8in-16NC43 3311801 1 Nut 1/2in-13NC44 3311805

Page 386

2-40 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE102 0100020 AR Sealant, Thread103 0641507 3 Bolt 5/16in-18NC x 7/8in104 0641510 2 Bolt 5/16in-18NC x 1

Page 387

3121207 600S 600SJ 660SJ 2-41SECTION 2 TURNTABLE207 1 Piston Pump Assy Options (See PISTON PUMP ASSEMBLY for Breakdown):3600394 1 2WD1001117799 1 4WD2

Page 388

2-42 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE317 4811900 5 Flatwasher M8318 4812000 2 Flatwasher M10319 4812100 2 Flatwasher M12320 4811600 1 Flatw

Page 389

3121207 600S 600SJ 660SJ 2-43SECTION 2 TURNTABLE408 Not Used409 7026802 1 Flywheel7026803 1 Gear, Flywheel7026804 1 Gasket (Not Shown - Between Flywhe

Page 390

2-44 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-11. DEUTZ ENGINE INSTALLATION 206207252252239245107241221252235223271271223224224222221213201

Page 391

3121207 600S 600SJ 660SJ 2-45SECTION 2 TURNTABLE VENTSUPPLYRETURNFUEL PUMPSUPPLIEDWITHENGINE252207235252207235103221420124482791193122215215216

Page 392

2-46 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-11. DEUTZ ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref DEUTZ ENGINE INSTAL

Page 393

3121207 600S 600SJ 660SJ 2-47SECTION 2 TURNTABLE19 2902296 1 Battery Cable Kit BRef Note: 2902296 Rev A version is no longer available. Verify whether

Page 394

3121207 600S 600SJ 660SJ 1-1SECTION 1 FRAME

Page 395

2-48 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef Note: Arctic Package Items (Used on Arctic Machines Only) - Items 51 - 62 Not Shown.51 1060626 1 C

Page 396

3121207 600S 600SJ 660SJ 2-49SECTION 2 TURNTABLERef 4WD With Arctic PackageRef USA Built Machines2000366 Ref Tier II Engines (SN 0300087000 to SN 0300

Page 397

2-50 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE0256690 Ref MUFFLER INSTALLATION - CATALYTIC —201 0100011 AR Compound, Locking202 0340041 2 Band, Air

Page 398

3121207 600S 600SJ 660SJ 2-51SECTION 2 TURNTABLE231 3200406 2 Mount, Motor232 1 Muffler Options:3220103 Muffler, Spark Arresting (Standard)3220104 Muf

Page 399

2-52 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE259 1 Plate, Engine Mounting (Rear) Options:259A 3534978 Tier II Engines (USA Built Machines SN 030008

Page 400

3121207 600S 600SJ 660SJ 2-53SECTION 2 TURNTABLE0256847 Ref PUMP COUPLING INSTALLATION - TIER II ENGINES (USA BUILT MACHINES SN 300087000 TO SN 030012

Page 401

2-54 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE405 Cont’d’7000663 Pump Options for 1001098211 Tier III & IVi & 1001137748 Tier IVi-Flex Engin

Page 402

3121207 600S 600SJ 660SJ 2-55SECTION 2 TURNTABLE417 7027792 1 Actuator, Throttle7026607 2 Spring, Actuator (was p/n 7027276)418 7020459 1 Thermostat (

Page 403

2-56 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATION 210264212264245273249228264243228226230TOENGINESUPPLYRETURN13241

Page 404 - JLG Worldwide Locations

3121207 600S 600SJ 660SJ 2-57SECTION 2 TURNTABLE STARTERAUX.PWR.PUMPAUX.PWR.RELAYFRONT ENGINEMOUNTING BOLTBATTERY# 40 - BATTERY CABLE KIT(INCLU

Related models: 600S_SJ Parts Manual

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