Illustrated Parts ManualModels600S 600SJ660SJSN 0300087000 to SN 0300171769SN B300000100 to SN B300000869P/N3121207February 28, 2014
1-2 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION 55101221110771021013610411181034103410810110
2-58 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Only Available
3121207 600S 600SJ 660SJ 2-59SECTION 2 TURNTABLE42 3380429 1 Panel, Rubber43 3539957 2 Plate44 0641406 1 Bolt 1/4in-20NC x 3/4in 45 1320222 1 ClampRef
2-60 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE220 1320012 4 Clamp221 1320016 3 Clamp222 1320022 1 Clamp, Hose223 1320033 8 Clamp, Hose224 1321138 3
3121207 600S 600SJ 660SJ 2-61SECTION 2 TURNTABLE269 4846806 1 Plate, Engine Mounting270 0641606 1 Bolt 3/8in-16NC x 3/4in271 0940070 1 Bumper272 13202
2-62 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE329 7022155 1 Sensor, Water Temperature (Not Shown)330 7022150 1 Belt, Timing (Not Shown - Located Ins
3121207 600S 600SJ 660SJ 2-63SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
2-64 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)21225422321720320224622922223420924823323123125723125
3121207 600S 600SJ 660SJ 2-65SECTION 2 TURNTABLE 1153535E35C35B216226216244203325621622222222C35A35A115A115A115E115C115D115B222AFITTING LOCATED
2-66 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: On
3121207 600S 600SJ 660SJ 2-67SECTION 2 TURNTABLE33 Use 1001156825 1 Hose (was p/n 2720580)34 27505325ft/1.5mHose (SN 0300087000 to SN 0300109245 Only)
3121207 600S 600SJ 660SJ 1-3SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: 2W
2-68 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE107 3600395 1 Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown)108 1 Piston Pump
3121207 600S 600SJ 660SJ 2-69SECTION 2 TURNTABLE222A 7027965 1 Filter, Oil222B 7027972 1 Filter, Fuel222C 7027994 1 Module, Control (ECU)222D 7027996
2-70 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) 2092332482412382142412362432212092482332312312423511038
3121207 600S 600SJ 660SJ 2-71SECTION 2 TURNTABLE TO LP FUEL SHUT-OFF25 222202221NOTE: SEE GM ENGINESUPPLEMENT P/N 3121245FOR PART NUMBER.NOTE:
2-72 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Only
3121207 600S 600SJ 660SJ 2-73SECTION 2 TURNTABLE38 3841143 1 Keeper39 4071122 2 Shim40 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)41
2-74 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE1001114632 Ref GM ENGINE ASSEMBLY D201 0080201 2 Fitting, 90202 0100011 AR Compound, Locking203 100111
3121207 600S 600SJ 660SJ 2-75SECTION 2 TURNTABLE242 4341239 1 Tray, Engine243 4341241 1 Mount, Engine (Front)244 1001116545 1 Tube, Intake245 4569394
2-76 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLY 57533835363454493333313032515532916808727262425282321502019185840878
3121207 600S 600SJ 660SJ 2-77SECTION 2 TURNTABLE 5684847A71021031031111A15126714431054848A90757473101707169727678777876146811A1192127A761598183
1-4 600S 600SJ 660SJ 3121207SECTION 1 FRAME203 0440171 4 Cup, Bearing 204 0641608 4 Bolt 3/8in-16NC x 1in205 0641612 2 Bolt 3/8in-16NC x 1-1/2in 206 0
2-78 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PISTON PUMP ASSEMBLY3600
3121207 600S 600SJ 660SJ 2-79SECTION 2 TURNTABLE42 Use 7021232 1 Ring, Load Temper43 7023977 1 Housing, Pump44 Use 7021232 1 RIng, Back-Up45 Use 70212
2-80 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE82 7001498 2 Screw83 7007478 2 Screw84 7001433 2 O-Ring85 Not Used86 7007475 1 Plug, Orifice/Screen (.
3121207 600S 600SJ 660SJ 2-81SECTION 2 TURNTABLEFIGURE 2-15. PISTON PUMP ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
2-82 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLY 10110310210420061124521139871310
3121207 600S 600SJ 660SJ 2-83SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3600242 Ref GEAR PUMP ASSEMBLY
2-84 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONS 108221200182012122111061011023111071051367108214141031210414779
3121207 600S 600SJ 660SJ 2-85SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TANKS INSTALLATIONS 025484
2-86 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE11 0100079 AR Sealant, Pipe12 2200233 1 Plug (Diesel Machines Only)13 428029525in/44cmStrip, Protectiv
3121207 600S 600SJ 660SJ 2-87SECTION 2 TURNTABLE203 0100020 AR Sealant, Pipe204 1 Fitting, Reducer Options:2221019 SN 0300087000 to SN 030013652722211
3121207 600S 600SJ 660SJ 1-5SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
2-88 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATION 10810712310311510510510610611510310710810110412412412
3121207 600S 600SJ 660SJ 2-89SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ROTARY COUPLING
2-90 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef ROTARY COUPLING ASSEMBLIESRef 2WS - USA Built Machines:Use 1660303 Ref SN 0300087000 to SN 0300113
3121207 600S 600SJ 660SJ 2-91SECTION 2 TURNTABLE112 7026197 4 Bolt 5/16in-18NC x 1-1/4in113 See Note 3 O-Ring (Note: Use Item 200A, 200B, 200C, 200D o
2-92 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) 6A6A293065141418373815192073233235342281
3121207 600S 600SJ 660SJ 2-93SECTION 2 TURNTABLEFIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Not
2-94 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE9 1 Decal - Ground Control Display Options:1705753 SN 0300087000 to SN 03000990601706712 SN 0300099060
3121207 600S 600SJ 660SJ 2-95SECTION 2 TURNTABLE36 4740444 AR Flatwasher, Special 6 600S7 600SJ & 660SJ37 4751400 20 Flatwasher 1/4in Regular38 47
2-96 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) 262729252130213021302119302324281020182222A
3121207 600S 600SJ 660SJ 2-97SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note:
1-6 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION 59112216103420621820621910341118215122110771
2-98 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE9 1 Decal - Faceplate Options:1001102601 600S1001102602 660SJ10 2420172 1 Gauge, Hourmeter11 2760105 1
3121207 600S 600SJ 660SJ 2-99SECTION 2 TURNTABLE36 1001108602 1 Harness, Ground Control Box (See ELECTRICAL SECTION for Breakdown) (Not Shown)37 Not U
2-100 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) FDEBCAC4034044014064053253293
3121207 600S 600SJ 660SJ 2-101SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION
2-102 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE206 4420060 AR Tape, Double-Sided207 4751400 4 Flatwasher 1/4in Regular208 0641403 4 Bolt 1/4in-20NC
3121207 600S 600SJ 660SJ 2-103SECTION 2 TURNTABLE320 3312602 1 Nut, Jam 1in-8NC321 3900085 2 Screw #10-32 x 1/2in322 4751000 2 Flatwasher 1/4in Thin32
2-104 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE412 3820001 11 Rivet, Pop (Not Shown) (USA Built Machines SN 0300087000 to SN 0300136519 Only)413 170
3121207 600S 600SJ 660SJ 2-105SECTION 2 TURNTABLEFIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. DESCRIPTION
2-106 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL) 3C222423154411110226778777133D3A3B12759O
3121207 600S 600SJ 660SJ 2-107SECTION 2 TURNTABLEFIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255881
3121207 600S 600SJ 660SJ 1-7SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref AXLE INS
2-108 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-23. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300087000 TO SN 03
3121207 600S 600SJ 660SJ 2-109SECTION 2 TURNTABLE 193332131945945193019282348484381620173935191934215141753151515152915191950194545132C2C2D2B2A
2-110 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-23. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300087000 TO SN 0
3121207 600S 600SJ 660SJ 2-111SECTION 2 TURNTABLE25 0721006 6 Screw #10-24NC x 3/4in26 4160143 2 Spring, Gas (Engine Side)27 4845411 1 Outlet, Exhaust
2-112 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-24. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300089988 TO SN 03
3121207 600S 600SJ 660SJ 2-113SECTION 2 TURNTABLE 432244164326112643384364326262536454514424523928423824436436171961111111111111111143436132643
2-114 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-24. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES SN 0300089988 TO SN 0
3121207 600S 600SJ 660SJ 2-115SECTION 2 TURNTABLE31 3960389 3.5ft/1.1m Seal32 3960470 1 Seal33 4070410 AR Shim 1/16in34 4070411 AR Shim 1/8in35 407041
2-116 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE202 1 Insulation, Rear Options:2820233 Caterpillar & Deutz Engines 1001101324 GM Engines SN 03001
3121207 600S 600SJ 660SJ 2-117SECTION 2 TURNTABLE0256122 Ref LIFTING PLATE INSTALLATION 1/B301 3539590 1 Plate, Lifting302 0682014 4 Bolt 5/8in-11NC x
1-8 600S 600SJ 660SJ 3121207SECTION 1 FRAMERef STEERING INSTALLATIONS0273080 Ref 4WD & 2WS - USA Built Machines without Tow Package G1001113653 Re
2-118 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS471111161612525 253131313131 313621133852
3121207 600S 600SJ 660SJ 2-119SECTION 2 TURNTABLE 831535758312118301810183018101610710211210811010611631616013131211348412810410811111010610110
2-120 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.
3121207 600S 600SJ 660SJ 2-121SECTION 2 TURNTABLE43 1001117525 1 Bracket, Striker Plate44 1001117543 1 Support45 1001117598 1 Door46 1001117612 1 Moun
2-122 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE1001118716 Ref HOOD ENGINE SIDE D201 0100011 AR Compound, Locking202 0100081 AR Adhesive203 0700616 1
3121207 600S 600SJ 660SJ 2-123SECTION 2 TURNTABLEFIGURE 2-25. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESC
2-124 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) 13222B22C833342028
3121207 600S 600SJ 660SJ 2-125SECTION 2 TURNTABLEFIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. D
2-126 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE2B 7019680 1 Box, Control - 110V/60Hz (was p/n 7003657)7019680 1 Box, Control - 110V/50Hz (USA Built
3121207 600S 600SJ 660SJ 2-127SECTION 2 TURNTABLE28 1 Decal - Voltage Options (Not Shown - Located at Platform):See Note 110V/60Hz(Note: Not Available
3121207 600S 600SJ 660SJ 1-9SECTION 1 FRAME219 4740463 2 ThrustwasherFIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)ITEM # PART NU
2-128 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) OROROR108A108B1021071091
3121207 600S 600SJ 660SJ 2-129SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIP
2-130 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE2A (cont’d) 7020108 4 Brush7020109 4 Holder, Brush7012514 1 Fan7020110 1 Bell, Front7020111 1 Bell, R
3121207 600S 600SJ 660SJ 2-131SECTION 2 TURNTABLE20 0721006 AR Bolt #10-24NC x 3/4in21 3311005 AR Locknut #10-24NC22 4751000 9 Flatwasher #10 Regular2
2-132 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE108 1 Plug Options:108A 4460991 Plug, Female (UK Spec)108B 4460999 Plug, Terminal (German Spec)109 49
3121207 600S 600SJ 660SJ 2-133SECTION 2 TURNTABLEFIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRI
2-134 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) RELAY MOUNTED ON BRACKET
3121207 600S 600SJ 660SJ 2-135SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPT
2-136 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE16B cont’d 1 Breaker, Circuit Options:7020194 110V Breaker, Circuit70000126 220V Breaker, Circu
3121207 600S 600SJ 660SJ 2-137SECTION 2 TURNTABLEFIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIP
1-10 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-3. 4WS REAR STEERING INSTALLATION 1221141151715186162112104139156192112817177
2-138 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) 71111291522628216427271455
3121207 600S 600SJ 660SJ 2-139SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTIO
2-140 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE8D 1 Pulley Options:3580324 110Volt Assembly 3580325 220Volt Assembly 7027887 1 Key, Woodruff9 282003
3121207 600S 600SJ 660SJ 2-141SECTION 2 TURNTABLEFIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTI
2-142 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES 23391OR12
3121207 600S 600SJ 660SJ 2-143SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINESITEM # PART NUMB
2-144 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE13B 1001110872 60Hz - Cover Top Hinged 14 1 Receptacle, Female Options (110-120V):4460346 60HzSee Not
3121207 600S 600SJ 660SJ 2-145SECTION 2 TURNTABLE19F 70001973 1 Decal - Warning Moving Parts20 AR Bolt 1/2in-13NC Options:0641808 4 Caterpillar Engine
2-146 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE39 3311801 1 Nut 1/2in-13NC40 0100062 1 Loctite (Not Shown)41 2820031 1 Insulator 42 0962520 1 Bushin
3121207 600S 600SJ 660SJ 2-147SECTION 2 TURNTABLE106 3310601 2 Nut 6-32NC107 10603431.5ft/.46mCable, Electrical 10/4 (60Hz Spec Only)108 3641533 1 Rai
3121207 600S 600SJ 660SJ 1-11SECTION 1 FRAMEFIGURE 1-3. 4WS REAR STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref 4WS REAR STEERING I
2-148 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef TERMINAL BLOCK ASSEMBLYNPN Ref Gray Terminal Block Assembly (Complete Assembly Not Available - Pu
3121207 600S 600SJ 660SJ 2-149SECTION 2 TURNTABLEFIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED)ITEM
2-150 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES 4227264630419215459819503948
3121207 600S 600SJ 660SJ 2-151SECTION 2 TURNTABLEFIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINESITEM # PART NUMBER QTY. DESCRIPTION
2-152 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE25E cont’d 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)7024485 1 Breaker, Circui
3121207 600S 600SJ 660SJ 2-153SECTION 2 TURNTABLE62 Not Used63 4891600 6 Flatwasher 3/8in Hardened 64 4922925 1 Harness, Generator0861542 Ref JUNCTION
2-154 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES 3120193430411134145511293829373610
3121207 600S 600SJ 660SJ 2-155SECTION 2 TURNTABLEFIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINESITEM # PART NUMBER QTY. DESCRIPTION R
2-156 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE18E cont’d 7026597 1 Connector, W/Leads (Not Shown)7026626 1 Housing Plug & Pins (Not Shown)70261
3121207 600S 600SJ 660SJ 2-157SECTION 2 TURNTABLE106 3310601 2 Nut 6-32NC107 1060343 1.5ft/.46m Cable, Electrical 10/4108 3641533 1 Rail, Relay 109 39
1-12 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS 311413125697101103104102105106107OR9
2-158 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef TERMINAL BLOCK ASSEMBLYNPN Ref Gray Terminal Block Assembly (Complete Assembly Not Available - Pu
3121207 600S 600SJ 660SJ 3-1SECTION 3BOOM
3-2 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600S 120OR21292828313026A26C2821414026B26D17113320211710337 383935361
3121207 600S 600SJ 660SJ 3-3SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600SITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM AND CYLINDERS INSTALLA
3-4 600S 600SJ 660SJ 3121207SECTION 3 BOOM19 0642012 3 Bolt 5/8in-11NC x 1-1/2in20 0641608 5 Bolt 3/8in-16NC x 1in21 0100011 AR Compound, Locking22 01
3121207 600S 600SJ 660SJ 3-5SECTION 3 BOOM107 4846573 1 Support, Platform108 4891600 8 Flatwasher 3/8in Hardened109 4891800 8 Flatwasher 1/2in Hardene
3-6 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ 525136404138383926222348262828282822144845467124725
3121207 600S 600SJ 660SJ 3-7SECTION 3 BOOM271642628282217535022221526153318324932113537830911111254110103428175322323318493211154112192255335203205210
3-8 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM & CYL
3121207 600S 600SJ 660SJ 3-9SECTION 3 BOOM19 3422867 1 Pin (Jib Lift Cylinder - Top Tube End)20 Not Used21 3841258 3 Keeper, Pin 22 3841143 9 Keeper,
3121207 600S 600SJ 660SJ 1-13SECTION 1 FRAMEFIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref WHEEL DRIVE I
3-10 600S 600SJ 660SJ 3121207SECTION 3 BOOM61 3520034 4 Plug, Nylon Hole (Not Shown)Ref BOOM CABLES INSTALLATION101 to 109 Not Used110 1670769 1 Cover
3121207 600S 600SJ 660SJ 3-11SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
3-12 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES A2627284241784343388423246825 1616161616161623246929262728403214525
3121207 600S 600SJ 660SJ 3-13SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN BOOM ASSEMBLY OPTIONS:Ref
3-14 600S 600SJ 660SJ 3121207SECTION 3 BOOM3 1 Fly Weldment Options:USA Built Machines:0801065 600S - SN 0300087000 to SN 03000969790801498 600S - SN
3121207 600S 600SJ 660SJ 3-15SECTION 3 BOOM26 20 Pad, Wear Options:3340881 USA Built Machines SN 0300087000 to SN 0300168793 & China Built Machine
3-16 600S 600SJ 660SJ 3121207SECTION 3 BOOM60 (cont’d) 3890007 600SJ (ANSI & ANSI Export Specs)3890012 600SJ (Australian & CE Specs)61 0561508
3121207 600S 600SJ 660SJ 3-17SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
3-18 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLIES 876600S52100A100B10114102141021021021112391078513411516600SJ/660SJ
3121207 600S 600SJ 660SJ 3-19SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ROTATOR ASSEMBLIES0060067 Ref 60
1-14 600S 600SJ 660SJ 3121207SECTION 1 FRAME0274322 Ref Pneumatic Turf/Sand - OTR Tires (Available on All Specs except Australian & CE Specs)10275
3-20 600S 600SJ 660SJ 3121207SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATIONS GEMCOGEMCOOROR191089898165665123321817711121312131229262728222
3121207 600S 600SJ 660SJ 3-21SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref POWER TRACK INSTALLATIONS
3-22 600S 600SJ 660SJ 3121207SECTION 3 BOOM16 2 Bolt 3/8in-16NC Options:0641644 Bolt 3/8in-16NC x 5-1/2in0641648 Bolt 3/8in-16NC x 6in17 4711400 2 Fla
3121207 600S 600SJ 660SJ 4-1SECTION 4PLATFORM
4-2 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION 1121071032347611810104A104C1041131092012012052052022
3121207 600S 600SJ 660SJ 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PLATFORM ASSEMB
4-4 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM7 (cont’d) 3520072 SN B300000100 to SN B300000668)1001152037 SN B300000668 to Present8 3820020 4 Rivet9
3121207 600S 600SJ 660SJ 4-5SECTION 4 PLATFORMRef Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify
4-6 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM104 1 Platform Console Box Assembly Options:Platform Console Box Assembly (SN 0300087000 to SN 030013872
3121207 600S 600SJ 660SJ 4-7SECTION 4 PLATFORM109 4360331 1 Switch, Toggle110 4740362 7 Flatwasher 1/4in Fender111 4751400 4 Flatwasher 1/4in Regular1
3121207 600S 600SJ 660SJ 1-15SECTION 1 FRAME101 (cont’d) 4520356 4 Tire 18 x 625 - Turf/Sand (1 Per Assembly)4520256 4 Tire 41/18LL x 22.5 - Turf/Sand
4-8 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) 63312854107131111427915
3121207 600S 600SJ 660SJ 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION
4-10 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729) 734452
3121207 600S 600SJ 660SJ 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729)ITEM # PART N
4-12 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM39 4460428 2 Connector, Strain Relief40 Not Used41 4460470 1 Nut, Terminal42 4460471 1 Lockwasher, Term
3121207 600S 600SJ 660SJ 4-13SECTION 4 PLATFORM0270764 Ref DUAL FUEL SWITCH INSTALLATION (FORD ENGINES ONLY) 4201 4360336 1 Switch, Toggle3790012 1 O-
4-14 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM605 4460426 1 Connector, Strain Relief 0271940 Ref CONSOLE BOX INSTALLATIONS B701 to 704 Not Used705 17
3121207 600S 600SJ 660SJ 4-15SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300138729) (CONTINUED)I
4-16 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA BU
3121207 600S 600SJ 660SJ 4-17SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA B
1-16 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY 3B3F3C3B100B100A191120591E4G3E2176A6E6D6B6C6G15166F1B1C1H1D181C1F1G1
4-18 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM24 2760105 1 Housing, Display Light2920129 12 Bulb, Light25 3300353 4 Nut, Tinnerman26 3311005 2 Locknu
3121207 600S 600SJ 660SJ 4-19SECTION 4 PLATFORMRef LIGHT PANEL DECAL INSTALLATION1001108763 Ref ANSI, ANSI Export, CSA, Brazilian, Japanese & Lati
4-20 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMRef PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)0273486 Ref 600S C0273490 Ref 600SJ C0273491 Ref 660SJ C
3121207 600S 600SJ 660SJ 4-21SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729 TO SN 0300171769 & CHINA B
4-22 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) 191211109111222118593645876391215141310231A1C1B
3121207 600S 600SJ 660SJ 4-23SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Orig
4-24 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMUse 1001129555 Ref Controller Assembly ARef (Service Replacement - USA Built Machines SN 0300087000 to
3121207 600S 600SJ 660SJ 4-25SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
4-26 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) 2082082072092022022032032042042102052061061201
3121207 600S 600SJ 660SJ 4-27SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Ori
3121207 600S 600SJ 660SJ 1-17SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.2780269 Ref DRIVE HUB/BRAKE ASSEMBL
4-28 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM102 7003941 2 Washer103 70002725 2 Screw104 7019162 1 Spring105 70002726 1 Enclosure106 70002727 1 Hand
3121207 600S 600SJ 660SJ 4-29SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
4-30 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) 142511172212181386674410102391523161620202
3121207 600S 600SJ 660SJ 4-31SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref SOFT
4-32 600S 600SJ 660SJ 3121207SECTION 4 PLATFORM100 1 Soft-Touch Add-On Kit Options (Includes required components to add option to existing machines) (
3121207 600S 600SJ 660SJ 4-33SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R
4-34 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL) 10210810710210610910410310510677835
3121207 600S 600SJ 660SJ 4-35SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.02
4-36 600S 600SJ 660SJ 3121207SECTION 4 PLATFORMFIGURE 4-8. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRI
3121207 600S 600SJ 660SJ 5-1SECTION 5 CYLINDER
1-18 600S 600SJ 660SJ 3121207SECTION 1 FRAME8 See Note 1 Brake, Input (Note: Not Available for Purchase. See 8A-8L for Available Components.)8A 700007
5-2 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY 12644587101102200103104109108105106105107USA BUILT MAC
3121207 600S 600SJ 660SJ 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684280 Ref AXLE LOCK
5-4 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY 17614131314151610100B100A2124911123181921451A
3121207 600S 600SJ 660SJ 5-5SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683415 Ref P
5-6 600S 600SJ 660SJ 3121207SECTION 5 CYLINDER22 Not Used23 4640932 1 Cartridge, Valve7011112 1 Seal Kit - 4640932 Valve24 2220883 8 Plug, O-Ring25 3
3121207 600S 600SJ 660SJ 5-7SECTION 5 CYLINDERFIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
5-8 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLY 81015611121211131422219202021264161719351A2A18100725
3121207 600S 600SJ 660SJ 5-9SECTION 5 CYLINDERFIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Original Equip
5-10 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJ 10061A1A88886194232432021222191812151
3121207 600S 600SJ 660SJ 5-11SECTION 5 CYLINDERFIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJITEM # PART NUMBER QTY. DESCRIPTION REV.1683
3121207 600S 600SJ 660SJ 1-19SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
5-12 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIES 2151211311A24111213146171615418198791010022A
3121207 600S 600SJ 660SJ 5-13SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MASTER CYLINDER ASSE
5-14 600S 600SJ 660SJ 3121207SECTION 5 CYLINDER8 1 Ring, Washer Options:3760368 600S 3760369 600SJ/660SJ9 0100011 AR Compound, Locking10 0100038 AR Pr
3121207 600S 600SJ 660SJ 5-15SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
5-16 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300142635) 14172410
3121207 600S 600SJ 660SJ 5-17SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300142635)ITEM # PART NUM
5-18 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142635 TO SN 0300171769 & CHINA BUIL
3121207 600S 600SJ 660SJ 5-19SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142635 TO SN 0300171769 & CHINA BUI
5-20 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES 13149222310315161761819194212021525121110088228711
3121207 600S 600SJ 660SJ 5-21SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TELESCOPE CYLINDE
1-20 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765) 25262728293023
5-22 600S 600SJ 660SJ 3121207SECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121207 600S 600SJ 660SJ 6-1SECTION 6HYDRAULIC
6-2 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS) 514143332516103537573519361134771010
3121207 600S 600SJ 660SJ 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref
6-4 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) 14 14105375373333333433531111351613
3121207 600S 600SJ 660SJ 6-5SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref
6-6 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULIC28 2 Hose Options:2753397 USA Built Machines1001113854 China Built Machines29 1 Hose Options:2752475 US
3121207 600S 600SJ 660SJ 6-7SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIP
6-8 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE 119964422775183355668810111213141FRONT AXLEFLOW
3121207 600S 600SJ 660SJ 6-9SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLEITEM # PART NUMBER QTY. DESCRIPTION REV.Ref AXLE LOCKO
3121207 600S 600SJ 660SJ 1-21SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765)ITEM # PART NUMBER QT
6-10 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 1283363 I5457585656563988545455537690917533454695454695196
3121207 600S 600SJ 660SJ 6-11SECTION 6 HYDRAULICUSA BUILT MACHINES SN 0300137441 TO SN 0300171769CHINA BUILT MACHINES SN B300000100 TO PRESENT1283363
6-12 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARDITEM # PART NUMBER QTY. DESCRIPTION REV.STANDARD HYDRAULIC DI
3121207 600S 600SJ 660SJ 6-13SECTION 6 HYDRAULIC22 1 Hose Options:2752502 USA Built Machines1001113797 China Built Machines23 2220646 2 Fitting, 90(Pa
6-14 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULIC52 1 Hose Options:2753957 USA Built Machines1001113880 China Built Machines53 2 Hose Options:2752588 U
3121207 600S 600SJ 660SJ 6-15SECTION 6 HYDRAULIC77 2220479 1 Fitting, Straight (Part of Pump Assembly)78 1 Hose Options:2752753 USA Built Machines1001
6-16 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams wi
3121207 600S 600SJ 660SJ 6-17SECTION 6 HYDRAULIC2792630 Ref Tow Hydraulic DiagramITEM # PART NUMBER QTY. DESCRIPTION REV.
6-18 600S 600SJ 660SJ 3121207SECTION 6 HYDRAULICITEM # PART NUMBER QTY. DESCRIPTION REV.
3121207 600S 600SJ 660SJ 7-1SECTION 7ELECTRICAL
3121207 600S 600SJ 660SJ AREVISION LOGNOTES: LOCATION OF MANUFACTUREThe 600S & 600SJ Boom Lifts are manufactured by JLG Industries in the followin
1-22 600S 600SJ 660SJ 3121207SECTION 1 FRAME43 7022371 1 Washer, Support— — — — — — — — — — — — 100 7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,
7-2 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams are ava
3121207 600S 600SJ 660SJ 7-3SECTION 7 ELECTRICALSee Note Ref PLATFORM ELECTRICAL DIAGRAM (Note: Not Available for Purchase.)4933218 Ref PLATFORM SOFT
7-4 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) 806G2500WGENERATOR806D806F340341J5J6J7J
3121207 600S 600SJ 660SJ 7-5SECTION 7 ELECTRICAL 806A806G806E813D812GJIBVALVE4WSVALVESTROBELIGHT341340519520340540549523533704B704A704C704C704D55
7-6 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref
3121207 600S 600SJ 660SJ 7-7SECTION 7 ELECTRICAL148A 4460761 1 Connector, Female - 4 Position4460227 4 Pin, Male149 to 151 Not Used152 See Note 1 Foot
7-8 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL201(cont’d) 660SJ:4922467 ANSI, ANSI Export, Australian, CE, CSA, Brazilian, Japanese, Latin American
3121207 600S 600SJ 660SJ 7-9SECTION 7 ELECTRICAL203 AR Cable, Limit Switch Options: 600S:1061026 1 ANSI, ANSI Export, Australian, Brazilian, CE, CSA,
7-10 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL339 1 Ground Control Box Harness Assembly Options (See Items 401-453 for Breakdown):4923229 Caterpill
3121207 600S 600SJ 660SJ 7-11SECTION 7 ELECTRICALRef GROUND CONTROL HARNESS ASSEMBLY4923229 Ref Caterpillar & Ford Engines (SN 0300087000 to SN 03
3121207 600S 600SJ 660SJ 1-23SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765) (CONTINUED)ITEM # PA
7-12 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef ENGINE HARNESS ASSEMBLIES4923227 Ref Caterpillar Engine Machines (SN 0300087000 to SN 0300099060)
3121207 600S 600SJ 660SJ 7-13SECTION 7 ELECTRICAL544 4460800 29 Connector, Plug (Ford Engine Only)545 4460799 7 Pin, Male (Ford Engine Only)546 Not Us
7-14 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef STANDARD HARNESS COMPONENTS701 1 Battery Cable Kit Options:2902296 Caterpillar & Deutz Engine
3121207 600S 600SJ 660SJ 7-15SECTION 7 ELECTRICAL705 7027403 1 Ford Engine Harness (For other replacement parts refer to Ford engine dealer)706 702799
7-16 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL714A 4460224 1 Receptacle, Female - 6 Position4460226 6 Socket, Female715 4923379 1 Harness, Glow Plu
3121207 600S 600SJ 660SJ 7-17SECTION 7 ELECTRICAL806G 7020193 1 2500W Generator Power Cable807 1 Generator to Rear of Boom Harness Options:Note: Harne
7-18 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808 (cont’d) 1001100391 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit Breaker (
3121207 600S 600SJ 660SJ 7-19SECTION 7 ELECTRICAL808C (cont’d)Use 1001100343 0275237 & 1001100395 Installation (was p/n 4461204)Use 1001100344 027
7-20 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808J AR Kit, Box and Breaker (Required Only on CE Spec Installations Except 0256201 Installation):290
3121207 600S 600SJ 660SJ 7-21SECTION 7 ELECTRICAL0275216 Receptacle Box Kit (110V IEC Yellow) (Includes Items 808A, 808B, 808C & 808E) (0275235 In
1-24 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MACH
7-22 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL809J 4460225 1 Plug, Male - 6 Position4460226 6 Socket, Female810 Ref 7500W SkyPower Generator Juncti
3121207 600S 600SJ 660SJ 7-23SECTION 7 ELECTRICAL812F 4460425 1 Connector, Strain Relief812G 1 Harness, Console Box to Aux Relay Options:4922888 600S
7-24 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) 806H2500WGENERATOR806C335334J5J6J7J2J1J82
3121207 600S 600SJ 660SJ 7-25SECTION 7 ELECTRICAL 806F806H806J813D812G809A809I809H809J810A811A811B811C810B810D810E810C810F809B809B809C809D809E809
7-26 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref No
3121207 600S 600SJ 660SJ 7-27SECTION 7 ELECTRICALRef BOOM CABLES INSTALLATIONRef 600S:0270733 Ref ANSI, ANSI Export, Brazilian, CSA, Japanese Specs wi
7-28 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL202 AR Harness, Generator Options: (Does not include plug ends)600S without 7500W Generator4922889 AN
3121207 600S 600SJ 660SJ 7-29SECTION 7 ELECTRICAL325 4460426 2 Connector, Strain Relief326 4460470 1 Nut, Terminal327 4460471 1 Lockwasher, Terminal32
7-30 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALRef ENGINE HARNESS ASSEMBLIES1001110362 Ref Caterpillar Engine Machines B1001110361 Ref Deutz Engine
3121207 600S 600SJ 660SJ 7-31SECTION 7 ELECTRICAL551 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)4460693 4 Pin, Male (GM Engine Only)446
3121207 600S 600SJ 660SJ 1-25SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MAC
7-32 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL650 4460761 1 Connector, Female 4 - Position4460227 4 Pin, Male651 to 654 Not Used655 8229242 2 Fuse
3121207 600S 600SJ 660SJ 7-33SECTION 7 ELECTRICAL704C 4460891 1 Plug, Male - 2 Position4460465 2 Socket, Female704D 70020808 1 Plug, Male - 23 Positio
7-34 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL802B 4460445 1 Connector, Female - 3 Position802C 4460499 2 Connector, DIN with Diode803 0257887 1 Al
3121207 600S 600SJ 660SJ 7-35SECTION 7 ELECTRICAL806J 4460961 1 Connector, Female - 4 Position 4460705 4 Pin, Male807 1 Generator to Rear of Boom Harn
7-36 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808A (cont’d)0861781 0275235, 0275254, 1001100393 & 1001100394 InstallationsSee Note 0275237, 027
3121207 600S 600SJ 660SJ 7-37SECTION 7 ELECTRICAL808E 1 Plug, Male Options:4460205 0256113 Installation4460233 0257175 InstallationSee Note 0256201 In
7-38 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL808J (cont’d)1001109482 1 Circuit Breaker, 30MA RCD With 220V Generator1001109477
3121207 600S 600SJ 660SJ 7-39SECTION 7 ELECTRICALUse 1001100344 Receptacle Box Kit (220V CEE 7 Side Ground) (Includes Items 808A-808C, 808E & 808M
7-40 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICAL810E AR Component Options:4460426 2 Connector, Strain Relief (60Hz Spec Only)4460426 1 Connector, Str
3121207 600S 600SJ 660SJ 7-41SECTION 7 ELECTRICALRef TOOLS901 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)902 7002823 1 Extracto
1-26 600S 600SJ 660SJ 3121207SECTION 1 FRAME100 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)FIGURE 1-7. DRIVE MOTOR ASSEMBLY (US
7-42 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS) UK SPEC3G3G111112121717171766
3121207 600S 600SJ 660SJ 7-43SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS)ITEM # PART NUMBER QTY. DESCRIPTION
7-44 600S 600SJ 660SJ 3121207SECTION 7 ELECTRICALFIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS) (CONTINUED)ITEM # PART NUMBER QTY.
3121207 600S 600SJ 660SJ 8-1SECTION 8DECALS
8-2 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) R101
3121207 600S 600SJ 660SJ 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)ITEM # PART
8-4 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - 500LBS Max Capacity Options:1704096* Standard - 600S1701645+ Standard - 600SJ & 660SJ36 t
3121207 600S 600SJ 660SJ 8-5SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) (CONTINUED
8-6 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CHINA
3121207 600S 600SJ 660SJ 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CHINA
3121207 600S 600SJ 660SJ 1-27SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO SN 0300171769 & CHINA BUILT MAC
8-8 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - Model Options:1702815 600S1702816 600SJ1702817 660SJ36 Not Used37 2 Decal - Capacity Options:
3121207 600S 600SJ 660SJ 8-9SECTION 8 DECALS46 1 Decal - Fuel1701542 Ford & GM Engine Machines1701505 Caterpillar & Deutz Engine Machines47 17
8-10 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)
3121207 600S 600SJ 660SJ 8-11SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912)ITEM #
8-12 600S 600SJ 660SJ 3121207SECTION 8 DECALS10 2 Decal - Model Designation Options:1702815 600S1702816 600SJ1702817 660SJ11 1702861 1 Decal - JLG Lif
3121207 600S 600SJ 660SJ 8-13SECTION 8 DECALS34 cont’d 1702973 1 Latin American Spec35 AR Decal - Maximum Capacity Options:Not Required 0 Brazilian Sp
8-14 600S 600SJ 660SJ 3121207SECTION 8 DECALS59 to 62 Not Used63 AR Decal - Legend Options:Not Required 0 Brazilian, Chinese, Japanese, Korean & L
3121207 600S 600SJ 660SJ 8-15SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087912) (CONTI
8-16 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & CH
3121207 600S 600SJ 660SJ 8-17SECTION 8 DECALSFIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171769 & C
1-28 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) OR30230130230130430430530318151
8-18 600S 600SJ 660SJ 3121207SECTION 8 DECALS21 AR Decal - Inspection Options:1 Brazilian Spec1705901 USA Built Machines SN 0300087912 to SN 030015135
3121207 600S 600SJ 660SJ 8-19SECTION 8 DECALS26 (cont’d) 1705344 Japanese Spec1705345 Korean Spec1705917 Latin American Spec 27 4 Decal - Warning Crus
8-20 600S 600SJ 660SJ 3121207SECTION 8 DECALS35 2 Decal - Model Options:1702815 600S1702816 600SJ1702817 660SJ36 Not Used37 2 Decal - Capacity Options
3121207 600S 600SJ 660SJ 8-21SECTION 8 DECALS38 1 Decal - Capacity Options:600S:USA Built Machines SN 0300087912 to SN 0300099060:1706381 Brazilian Sp
8-22 600S 600SJ 660SJ 3121207SECTION 8 DECALS39 1704885 AR Decal - Website40 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase.)4
3121207 600S 600SJ 660SJ 8-23SECTION 8 DECALS64 1 Decal - Legend 1703808 1 USA Built Machines SN 0300087912 to SN 03000990601706941 1 USA Built Machin
8-24 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 0300087
3121207 600S 600SJ 660SJ 8-25SECTION 8 DECALSFIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087000 TO SN 030008
8-26 600S 600SJ 660SJ 3121207SECTION 8 DECALS17 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase.)18 Not Used19 See Note 1 Decal
3121207 600S 600SJ 660SJ 8-27SECTION 8 DECALS40 1 Nameplate - Footswitch Options:3252347 Australian Spec1703518 Dutch Spec1693292 French Spec1693294 G
3121207 600S 600SJ 660SJ 1-29SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION RE
8-28 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 0300171
3121207 600S 600SJ 660SJ 8-29SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 030017
8-30 600S 600SJ 660SJ 3121207SECTION 8 DECALS33 1 Decal Kit - Tire Load Options: 2902304 600S Tire Load Decal Kit (Includes Qty 4 of p/n 1703470)17034
3121207 600S 600SJ 660SJ 8-31SECTION 8 DECALS66 1001112551 1 Decal - Emergency Controls (Australian Spec Only) (USA Built Machines SN 0300138402 to SN
8-32 600S 600SJ 660SJ 3121207SECTION 8 DECALSFIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES SN 0300087912 TO SN 030017
3121207 600S 600SJ 660SJ 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 600SJ/660SJThe following list will service one machine (built to current pro
9-2 600S 600SJ 660SJ 3121207SECTION 9 RECOMMENDED SERVICE PARTS STOCK4360517 Switch, Proximity 14360469 Switch, Key (ANSI, ANSI Export & Australia
3121207 600S 600SJ 660SJ 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be
10-2 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONSRef ClearSky Telematics Kit (Dealer Installed) Ref ANSI Spec1001117251 Ref Pre-UGM1001119939 Re
3121207 600S 600SJ 660SJ 10-3SECTION 10 SPECIAL OPTIONS1001128985 Ref Hertz Decals Installation (ANSI/CSA Specs) (SN 0300147522 to SN 0300171769)02745
1-30 600S 600SJ 660SJ 3121207SECTION 1 FRAMERef FLOW DIVIDER ASSEMBLIES (4WD)4641410 Ref USA Built Machines SN 0300087000 to SN 0300142841 B1001098503
10-4 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONS1001109259 Ref Drive Orientation Kit - 660SJ, 2WS (Australian Spec Only)Ref Electrical Connecto
3121207 600S 600SJ 660SJ 10-5SECTION 10 SPECIAL OPTIONSRef Hood (Steel) Replacement Kit1001126287 Ref Caterpillar & GM Engine Machines1001126286 R
10-6 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONSRef Platform Entry Kit1001142504 Ref Kit, Replace Swing Gate with Drop Bar1001142505 Ref Kit, R
3121207 600S 600SJ 660SJ 10-7SECTION 10 SPECIAL OPTIONSRef Sky Accessories:Ref Note: For Breakdown of Sky Accessories Refer to Accessory Manual p/n 31
10-8 600S 600SJ 660SJ 3121207SECTION 10 SPECIAL OPTIONS1001136698 Ref Tiedown Lug Kit (600S & 660SJ Only)0272302 Ref Tire Sealant Installation0272
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-1SECTION 11 PARTS NUMBER INDEX0060066 ...3-8,
PagePart Number PagePart Number PagePart NumberPagePart Number11-2 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX0273244 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-3SECTION 11 PARTS NUMBER INDEX0641608 1-4, 1-8, 1-11, 1-33,
PagePart Number PagePart Number PagePart NumberPagePart Number11-4 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX0962356 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-5SECTION 11 PARTS NUMBER INDEX1001112992 ...
3121207 600S 600SJ 660SJ 1-31SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (CONTINUED)ITEM # PART NUMBER QTY. DE
PagePart Number PagePart Number PagePart NumberPagePart Number11-6 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX1001127087 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-7SECTION 11 PARTS NUMBER INDEX1683067 ...
PagePart Number PagePart Number PagePart NumberPagePart Number11-8 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX1705351 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-9SECTION 11 PARTS NUMBER INDEX2460048 2-144, 2-151, 2-15524
PagePart Number PagePart Number PagePart NumberPagePart Number11-10 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX3251813 8-3, 8-7, 8-11, 8-19
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-11SECTION 11 PARTS NUMBER INDEX3574443 ...
PagePart Number PagePart Number PagePart NumberPagePart Number11-12 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX4360232 4-13, 4-20, 7-22, 7
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-13SECTION 11 PARTS NUMBER INDEX4461005 ...7-12,
PagePart Number PagePart Number PagePart NumberPagePart Number11-14 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX4846452 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-15SECTION 11 PARTS NUMBER INDEX7000246 ...2-17,
B 600S 600SJ 660SJ 3121207REVISION LOGSeptember 14, 2011 - Revised (Manual edited to 0010603 Revision 112 & 0010721 Revision 6)January 6, 2012 - R
1-32 600S 600SJ 660SJ 3121207SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) 102921914219221142211421111925252525138262615771041
PagePart Number PagePart Number PagePart NumberPagePart Number11-16 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX7011065 ...
PagePart Number PagePart Number PagePart NumberPagePart Number3121207 600S 600SJ 660SJ 11-17SECTION 11 PARTS NUMBER INDEX7022822 ...
PagePart Number PagePart Number PagePart NumberPagePart Number11-18 600S 600SJ 660SJ 3121207SECTION 11 PARTS NUMBER INDEX7027989 ...
Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au
3121207 600S 600SJ 660SJ 1-33SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TOW PACKAGE IN
1-34 600S 600SJ 660SJ 3121207SECTION 1 FRAME108 4 Screw, Self-Tapping #6-32NF x 1/2in Options:3940604 ANSI/CSA SpecNot Required CE Spec109 4420051 2ft
3121207 600S 600SJ 660SJ 2-1SECTION 2TURNTABLE
2-2 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (VALVE AND FILTER MOUNTED ON ENGINE TRAY - OPPOSITE SI
3121207 600S 600SJ 660SJ 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref VALVES INSTALLATIO
2-4 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE10 AR 4WS Valve Kit Options:Not Required 0 2WS Machines4640922 1 4WS Machines (See ACCESSORY VALVE ASSE
3121207 600S 600SJ 660SJ 2-5SECTION 2 TURNTABLE101 (cont’d) 7012944 1 Coil102 7012995 1 Cartridge without Coil7012518 1 Seal Kit - 7012995 Cartridge70
2-6 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 242117151A114796511104121920224A2510A85111A12A219A13320A
3121207 600S 600SJ 660SJ 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref MAIN CONTROL VALVE
3121207 600S 600SJ 660SJ iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE12 7012775 1 Control Valve Assembly (Flow Control)7012773 1 Seal Kit12A 7012772 2 Coil7018912 2 Nut, Co
3121207 600S 600SJ 660SJ 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.
2-10 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLY NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/L
3121207 600S 600SJ 660SJ 2-11SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref ACCESSORY VALVE ASSEM
2-12 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 305302304303975481012341011
3121207 600S 600SJ 660SJ 2-13SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTIO
2-14 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE10 (cont’d) See Note China Built Machines SN B300000100 to Present (See SWING MOTOR/BRAKE/HUB ASSEMBLY
3121207 600S 600SJ 660SJ 2-15SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY
2-16 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) 986573421100
3121207 600S 600SJ 660SJ 2-17SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300137441)ITEM # PART NUMBER
ii 600S 600SJ 660SJ 3121207FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS2-28 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . .2
2-18 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES SN 0300087000 TO SN 0300137
3121207 600S 600SJ 660SJ 2-19SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES SN 0300087000 TO SN 030013
2-20 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) (SERVICE
3121207 600S 600SJ 660SJ 2-21SECTION 2 TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES SN 0300087000 TO SN 0300137441) (SERVIC
2-22 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES SN 0300137441 TO SN 0300171769 & CH
3121207 600S 600SJ 660SJ 2-23SECTION 2 TURNTABLE 26448J8J8J8J8K8K8K8K8K8H8F8A8D8E8L731303521222332120119118117116125461261141151131121101091081
2-24 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES SN 0300137441 TO SN 0300171769 & C
3121207 600S 600SJ 660SJ 2-25SECTION 2 TURNTABLE14 to 19 Not Used20 7017072 1 Plug, Pipe21 7024704 4 Bolt 5/16in-18NC x 2in (Grade 8)22 See Note 4 Loc
2-26 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223)6767104
3121207 600S 600SJ 660SJ 2-27SECTION 2 TURNTABLE 5454546744115532456VENTSUPPLYRETURN685A9A46688161646466868110111113114112252510410514112112112
3121207 600S 600SJ 660SJ iiiTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-28 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223)ITEM #
3121207 600S 600SJ 660SJ 2-29SECTION 2 TURNTABLE31 1580011 1 Container, Coolant Overflow32 1660239 1 Coupling, Pump33 1703162 2 Decal - Fan Blade34 1
2-30 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE64 Use 4640750 1 Valve, Oil Drain (was p/n 1001105833)65 4711500 8 Flatwasher 5/16in Thin66 4740274 4
3121207 600S 600SJ 660SJ 2-31SECTION 2 TURNTABLE103 1 Gear Pump Assy Options (See GEAR PUMP ASSEMBLY for Breakdown):3600242 Pump without Fittings36003
2-32 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE128 1 Fitting, 90 Options:2220549 SN 0300087000 to SN 03000939582220459 SN 0300093958 to SN 0300134794
3121207 600S 600SJ 660SJ 2-33SECTION 2 TURNTABLERef ENGINE COMPONENTS2000194 Ref Caterpillar 3044 Tier III SN 0300087000 to SN 0300104804 E2000386 Ref
2-34 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE217 7026814 1 Relief Valve, Oil Pressure7026815 Gasket, Relief Valve1001097554 Sensor, Oil Pressure (N
3121207 600S 600SJ 660SJ 2-35SECTION 2 TURNTABLEFIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300087000 TO SN 0300140223) (CONT
2-36 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300140223 TO SN 0300171769 &
3121207 600S 600SJ 660SJ 2-37SECTION 2 TURNTABLE VENT102113109SUPPLY102109112109124116116404117104RETURN11610910211472737161215A215B215B215C215
iv 600S 600SJ 660SJ 3121207FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS
2-38 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES SN 0300140223 TO SN 0300171769 &
3121207 600S 600SJ 660SJ 2-39SECTION 2 TURNTABLE41 3311505 4 Locknut 5/16in-18NC42 3311605 16 Locknut 3/8in-16NC43 3311801 1 Nut 1/2in-13NC44 3311805
2-40 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE102 0100020 AR Sealant, Thread103 0641507 3 Bolt 5/16in-18NC x 7/8in104 0641510 2 Bolt 5/16in-18NC x 1
3121207 600S 600SJ 660SJ 2-41SECTION 2 TURNTABLE207 1 Piston Pump Assy Options (See PISTON PUMP ASSEMBLY for Breakdown):3600394 1 2WD1001117799 1 4WD2
2-42 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE317 4811900 5 Flatwasher M8318 4812000 2 Flatwasher M10319 4812100 2 Flatwasher M12320 4811600 1 Flatw
3121207 600S 600SJ 660SJ 2-43SECTION 2 TURNTABLE408 Not Used409 7026802 1 Flywheel7026803 1 Gear, Flywheel7026804 1 Gasket (Not Shown - Between Flywhe
2-44 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-11. DEUTZ ENGINE INSTALLATION 206207252252239245107241221252235223271271223224224222221213201
3121207 600S 600SJ 660SJ 2-45SECTION 2 TURNTABLE VENTSUPPLYRETURNFUEL PUMPSUPPLIEDWITHENGINE252207235252207235103221420124482791193122215215216
2-46 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-11. DEUTZ ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref DEUTZ ENGINE INSTAL
3121207 600S 600SJ 660SJ 2-47SECTION 2 TURNTABLE19 2902296 1 Battery Cable Kit BRef Note: 2902296 Rev A version is no longer available. Verify whether
3121207 600S 600SJ 660SJ 1-1SECTION 1 FRAME
2-48 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLERef Note: Arctic Package Items (Used on Arctic Machines Only) - Items 51 - 62 Not Shown.51 1060626 1 C
3121207 600S 600SJ 660SJ 2-49SECTION 2 TURNTABLERef 4WD With Arctic PackageRef USA Built Machines2000366 Ref Tier II Engines (SN 0300087000 to SN 0300
2-50 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE0256690 Ref MUFFLER INSTALLATION - CATALYTIC —201 0100011 AR Compound, Locking202 0340041 2 Band, Air
3121207 600S 600SJ 660SJ 2-51SECTION 2 TURNTABLE231 3200406 2 Mount, Motor232 1 Muffler Options:3220103 Muffler, Spark Arresting (Standard)3220104 Muf
2-52 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE259 1 Plate, Engine Mounting (Rear) Options:259A 3534978 Tier II Engines (USA Built Machines SN 030008
3121207 600S 600SJ 660SJ 2-53SECTION 2 TURNTABLE0256847 Ref PUMP COUPLING INSTALLATION - TIER II ENGINES (USA BUILT MACHINES SN 300087000 TO SN 030012
2-54 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLE405 Cont’d’7000663 Pump Options for 1001098211 Tier III & IVi & 1001137748 Tier IVi-Flex Engin
3121207 600S 600SJ 660SJ 2-55SECTION 2 TURNTABLE417 7027792 1 Actuator, Throttle7026607 2 Spring, Actuator (was p/n 7027276)418 7020459 1 Thermostat (
2-56 600S 600SJ 660SJ 3121207SECTION 2 TURNTABLEFIGURE 2-12. FORD ENGINE INSTALLATION 210264212264245273249228264243228226230TOENGINESUPPLYRETURN13241
3121207 600S 600SJ 660SJ 2-57SECTION 2 TURNTABLE STARTERAUX.PWR.PUMPAUX.PWR.RELAYFRONT ENGINEMOUNTING BOLTBATTERY# 40 - BATTERY CABLE KIT(INCLU
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