Jlg E300 Operator Manual User Manual

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Boom Lift ModelsE300AJE300AJPS/N 0300138358 to

TABLE OF CONTENTSiv – JLG Lift – 3121252SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEThis page left blank intentionally.

SECTION 1 - SAFETY PRECAUTIONS3121252 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121252• Read, understand, and obey all DANGERS, WARNINGS,CAUTIONS, and operating instructions on the m

SECTION 1 - SAFETY PRECAUTIONS3121252 – JLG Lift – 1-31.3 OPERATION General • Do not use the machine for any purpose other than posi-tioning personnel

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121252• Before operating the machine, make sure all gates areclosed and fastened in their proper posit

SECTION 1 - SAFETY PRECAUTIONS3121252 – JLG Lift – 1-5• Maintain distance from electrical lines, apparatus, or anyenergized (exposed or insulated) par

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121252• The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent

SECTION 1 - SAFETY PRECAUTIONS3121252 – JLG Lift – 1-7• Do not elevate platform or drive with platform elevatedwhile on a sloping, uneven, or soft sur

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121252• Use the boom functions, not the drive function, to positionthe platform close to obstacles. •

SECTION 1 - SAFETY PRECAUTIONS3121252 – JLG Lift – 1-91.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.• When performing we

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121252DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28MPH (12.5 M/S).Table 1-2. Beaufort Sca

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121252 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31212522.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121252 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableType Frequenc

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121252Pre-Start InspectionThe Pre-Start Inspection should incl

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121252 – JLG Lift – 2-59. Function Check – Once the “Walk-Around” Inspectionis

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 31212522. From the platform control console:a. Ensure that the

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121252 – JLG Lift – 2-71234567891011121314Figure 2-1. Basic Nomenclature1. Plat

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 312125212128133564147118105851015921671465Figure 2-2. Daily Wal

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121252 – JLG Lift – 2-9GeneralBegin the "Walk-Around Inspection" at I

FOREWORD3121252 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-10 – JLG Lift – 312125211. Hydraulic Pump and Reservoir - See InspectionNote.1

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALTHE MANUFACTURER HAS NO DIREC

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121252TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-TROL LEVERS OR TOGGLE SW

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-31001109630 B12345678911121314Figure 3-1. Ground Control Station - E300AJ1. Battery

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 31212521001109655 B12345678910111213141. Battery Charge Status2. Function Enable3. Main Li

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-5NOTE: When the Platform/Ground Select Switch is in the centerposition, power is shu

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 31212529. Jib LiftProvides raising and lowering of the jib.10. Jib SwingAllows swinging of

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-7Platform Station(See Figure 3-2., Platform Control Console)TO AVOID SERIOUS INJURY,

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 31212521702565 B1001107677 A1702566 B1704422 A123456789101113 121. Posi-Track2. Platform

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-95. Drive Orientation OverrideWhen the boom is swung over the rear tires or further

FOREWORDb – JLG Lift – 3121252SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 312125212. Function Speed ControlAdjusts speed of Boom and Swing Functions. Rotatecounter

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-11Platform Control Indicator Panel(See Figure 3-3., Platform Control Indicator Panel

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 31212522. Platform Overload (If equipped)Indicates the platform has been overloaded.3. Sy

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121252 – JLG Lift – 3-134. Drive Orientation IndicatorWhen the boom is swung beyond the rear drive tires o

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 3121252NOTES:

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic personnel

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31212524.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONSCapacitiesRaising boom above horizontal with or

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-3Figure 4-1. Position of Least Forward StabilityLOWER BOOMFULLY ELEVATEDMAIN BOOMHORIZONTALMAIN BO

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121252.Figure 4-2. Position of Least Backward Stability - E300AJ LOWER BOOMFULLY ELEVATEDMAIN BOOM FULL

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-5Figure 4-3. Position of Least Backward Stability - E300AJP LOWER BOOMFULLY ELEVATEDPLATFORM ROTAT

FOREWORD3121252 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31212524.3 MOTOR OPERATIONPower/Emergency Stop SwitchThis red, mushroom-shaped switch provides battery p

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-74.4 TRAVELING (DRIVING)See Figure 4-4., Grade and Side SlopesNOTE: Refer to the Operating Specifi

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3121252GRADELEVELSIDE SLOPEFigure 4-4. Grade and Side Slopes

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-9Traveling Forward and Reverse1. At Platform Controls, pull out Emergency Stop switch and activate

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31212524.7 BOOMA RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLEWHICH LIGHTS WHEN THE CHASSIS

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-11Swinging the BoomTo swing boom, use Swing control to select Right or Leftdirection.Raising and L

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 31212523. Shut down Emergency Stop at Platform Controls. 4. Shut down Emergency Stop at Ground Controls

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-13A41.4”/1.04mB44.0”/1.11mE300AJ/AJP1001112461BA BFigure 4-5. Lifting and Tie Down Chart

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121252BOTHSIDESBOTHSIDESBOTHSIDESHYD TANK VIEWINSIDE HOOD72425263014199628Figure 4-6. Decal Location S

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-154633614232423164529312415536Figure 4-7. Decal Location Sheet 2 of 5

FOREWORDd – JLG Lift – 3121252REVISION LOGOriginal Issue - June 26, 2009Revised - September 29, 2009Revised - October 28, 2009Revised - November 1

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 312125211223234252526129424041Figure 4-8. Decal Location Sheet 3 of 5

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-174446SEE DETAIL ADETAIL A348202921121839434520172323332723537137Figure 4-9. Decal Location Shee

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121252BOTHSIDESLOCATE ON SIDEOF CONTROL BOX.13133091038Figure 4-10. Decal Location Sheet 5 of 5

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-19Item # ANSI1001109493-BCE/Australia1001110824-CJapan1001110825-BKorea1001110827-BSpanish10011108

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 312125220 1702868 - - - - 1705969 1704001 1704000 1705968 170400221 1703797 1705921 1703926 1703927 170

SECTION 4 - MACHINE OPERATION3121252 – JLG Lift – 4-2140 1001110389 - - 1001110389 1001110389 1001110389 1001110389 1001110389 100111038941 1001112461

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 3121252NOTES:

SECTION 5 - EMERGENCY PROCEDURES3121252 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 3121252Platform or Boom Caught OverheadIf the platform or boom becomes jammed or snagged inoverhead s

SECTION 5 - EMERGENCY PROCEDURES3121252 – JLG Lift – 5-3Figure 5-1. Manual Descent LocationSPLIT RINGMANUAL DESCENT KNOB

TABLE OF CONTENTS3121252 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 31212525.6 MANUAL SWING OVERRIDEThe manual swing override is used to manually swing the boomand turnt

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6.1

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-2 – JLG Lift – 3121252Dimensional DataMaximum Main Relief Hyd. Pressure 3000 psi (207 b

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-3CapacitiesTiresTable 6-4. Dimensional Data - E300AJPTurning Radiu

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-4 – JLG Lift – 3121252Hydraulic OilNOTE: Hydraulic oils require anti-wear qualities at

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-5Table 6-9. Mobilfluid 424 SpecsSAE Grade 10W30Gravity, API 29.0De

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-6 – JLG Lift – 3121252Table 6-11. Mobil EAL Envirosyn H SpecsType Synthetic Biodegradab

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-7Major Component WeightsDO NOT REPLACE ITEMS CRITICAL TO STABILITY

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-8 – JLG Lift – 31212521563,4265Figure 6-1. Operator Maintenance and Lubrication Diagram

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-96.3 OPERATOR MAINTENANCENOTE: The following numbers correspond to

TABLE OF CONTENTSii – JLG Lift – 3121252SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.7 BOOM . . . . . . . . . . . . . . . . .

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-10 – JLG Lift – 31212522. Swing Bearing/Worm Gear TeethLube Point(s) - Grease FittingCa

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-113. Hydraulic TankLube Point(s) - Fill CapCapacity - 2.9 Gal. (11

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-12 – JLG Lift – 31212525. Wheel Drive HubLube Point(s) - Level/Fill PlugCapacity - 25.5

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-136.4 BATTERY MAINTENANCE AND CHARGINGTO AVOID INJURY FROM AN EXPL

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-14 – JLG Lift – 3121252Battery Charging, DailyNOTE: To avoid excessive battery charging

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121252 – JLG Lift – 6-156.5 TIRES & WHEELSTire ReplacementJLG recommends a replaceme

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-16 – JLG Lift – 3121252mounting stud holes in the wheels. The proper procedure forattac

SECTION 7 - INSPECTION AND REPAIR LOG3121252 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121252Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

TABLE OF CONTENTS3121252 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE3-2. Platform Control Console. . . . . . .

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (