Jlg G12-55A Parts Manual User Manual

Browse online or download User Manual for Special machinery Jlg G12-55A Parts Manual. JLG G12-55A Parts Manual User Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 418
  • Table of contents
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews

Summary of Contents

Page 1 - Illustrated Parts Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModelsG10-55AG12-55AS/N 0160045636 & After including 0160045082, 0160045094, 0160045209, 016

Page 2

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G10-55A, G12-55A 3120072864-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 3 - EFFECTIVITY PAGE

ATTACHMENTSG10-55A, G12-55A 312007283-44This Page Intentionally Left Blank

Page 4

31200728 G10-55A, G12-55ASECTION 4 ENGINE & ATTACHING PARTS

Page 5 - Machine Configuration

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-2Figure 4-1 Engine InstallationPAP2565064442115152121211515412372222222234343434369991818183588

Page 6 - General Information

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-3Figure 4-1 Engine InstallationItem Part Number Qty. Description Rev. 1001130098 Ref ENGINE IN

Page 7

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-4Figure 4-2 EnginePY6960IF EQUIPPED FOR ULS

Page 8

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-5Figure 4-2 EngineItem Part Number Qty. Description Rev. 1001128428 1 ENGINE, 130HP, (if equip

Page 9

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-6Figure 4-2 EnginePY6970IF EQUIPPED FOR LS

Page 10 - TABLE OF CONTENTS

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-7Figure 4-2 EngineItem Part Number Qty. Description Rev. 1001136077 1 ENGINE, 130HP, (if equip

Page 11

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-8Figure 4-3 Fuel Tank & LinesIF EQUIPPED FOR ULSIF EQUIPPED FOR LS

Page 12

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-9Figure 4-3 Fuel Tank & LinesItem Part Number Qty. Description Rev.10 1001130780 1 FUEL T

Page 13 - FRAME & ATTACHING PARTS

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200728 G10-55A, G12-55A 7SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 14

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-10Figure 4-4 Radiator InstallationPAP2583112011611811912116141615161416161416151614161112114113

Page 15

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-11Figure 4-4 Radiator InstallationItem Part Number Qty. Description Rev. 1001130057 Ref RADIAT

Page 16

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-12101 1001134453 2 COOLER SUPPORT102 1001114803 2 ISOLATOR MOUNT103 1001129855 1 RADIATOR104

Page 17

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-13Figure 4-4 Radiator Installation (Continued)Item Part Number Qty. Description Rev.

Page 18

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-14Figure 4-5 Air Cleaner InstallationIF EQUIPPED FOR ULS

Page 19

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-15Figure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev. 1001128739 Ref AIR

Page 20

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-16Figure 4-5 Air Cleaner Installation146323621031041011025105173023011052PAP25560IF EQUIPPED FO

Page 21

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-17Figure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev. 1001137031 Ref AIR

Page 22

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-18Figure 4-6 Exhaust InstallationPAP3302073644682551106103104107108102103107108101105IF EQUIPPE

Page 23

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-19Figure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev. 1001129741 Ref EXHAUST

Page 24

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G10-55A, G12-55A 3120072889-18 Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 25 - SECTION 2

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-20Figure 4-6 Exhaust InstallationPAP2579183224110610310910810210810910710310110510110456789107I

Page 26 - BACK OF FRAME

ENGINE & ATTACHING PARTS31200728 G10-55A, G12-55A 4-21Figure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev. 1001145050 Ref EXHAUST

Page 27 - Figure 2-1 Boom Installation

ENGINE & ATTACHING PARTSG10-55A, G12-55A 312007284-22This Page Intentionally Left Blank

Page 28 - Figure 2-2 First Boom Section

31200728 G10-55A, G12-55ASECTION 5 DRIVE TRAIN

Page 29 - 31200728 G10-55A, G12-55A 2-5

DRIVE TRAING10-55A, G12-55A 312007285-2Figure 5-1 Drivetrain ComponentsBefore S/N 0160054609

Page 30 - G10-55A, G12-55A 312007282-6

DRIVE TRAIN31200728 G10-55A, G12-55A 5-3Figure 5-1 Drivetrain ComponentsItem Part Number Qty. Description Rev.1001129459 Ref DRIVETRAIN INSTALLATION,

Page 31 - 31200728 G10-55A, G12-55A 2-7

DRIVE TRAING10-55A, G12-55A 312007285-41001 8880216-OM 10 STRAP1002 8880217-OM 20 STRAP BOLT, 0.375-24X0.75, GR9Figure 5-1 Drivetrain Components (Co

Page 32 - G10-55A, G12-55A 312007282-8

DRIVE TRAIN31200728 G10-55A, G12-55A 5-5Figure 5-1 Drivetrain Components (Continued)Item Part Number Qty. Description Rev.Before S/N 0160054609

Page 33 - 31200728 G10-55A, G12-55A 2-9

DRIVE TRAING10-55A, G12-55A 312007285-6Figure 5-1 Drivetrain ComponentsPAP3300030113578891031530931031130811010911111510710616108100110021820191053951

Page 34 - G10-55A, G12-55A 312007282-10

DRIVE TRAIN31200728 G10-55A, G12-55A 5-7 Figure 5-1 Drivetrain ComponentsItem Part Number Qty. Description Rev.1001148529 Ref DRIVETRAIN INSTALLATION,

Page 35

31200728 G10-55A, G12-55ASECTION 1 FRAME & ATTACHING PARTS

Page 36 - Figure 2-4 Third Boom Section

DRIVE TRAING10-55A, G12-55A 312007285-8951 Ref TRANSMISSION, (see Figure 5-12 for details)1001 8880216-OM 10 STRAP1002 8880217-OM 20 STRAP BOLT, 0.375

Page 37

DRIVE TRAIN31200728 G10-55A, G12-55A 5-9 Figure 5-1 Drivetrain Components (Continued)Item Part Number Qty. Description Rev.S/N 0160054609 & After

Page 38 - G10-55A, G12-55A 312007282-14

DRIVE TRAING10-55A, G12-55A 312007285-10Figure 5-2 Front AxlePAL66101234

Page 39

DRIVE TRAIN31200728 G10-55A, G12-55A 5-11Figure 5-2 Front AxleItem Part Number Qty. Description Rev. 1001136369 1 FRONT AXLE, (Before S/N 0160046229 &

Page 40 - G10-55A, G12-55A 312007282-16

DRIVE TRAING10-55A, G12-55A 312007285-12Figure 5-3 Front Axle - Central Housing & SteeringPAL6620K111222232012022022032042072052019108102107103101

Page 41

DRIVE TRAIN31200728 G10-55A, G12-55A 5-13Figure 5-3 Front Axle - Central Housing & SteeringItem Part Number Qty. Description Rev.1 70024203 2 INTE

Page 42 - G10-55A, G12-55A 312007282-18

DRIVE TRAING10-55A, G12-55A 312007285-14Figure 5-3 Front Axle - Central Housing & SteeringS/N 0160046229 thru 0160046235 including0160045209, 0160

Page 43

DRIVE TRAIN31200728 G10-55A, G12-55A 5-15 Figure 5-3 Front Axle - Central Housing & SteeringItem Part Number Qty. Description Rev.1 80204016 2 PLU

Page 44 - Figure 2-6 Extend Chains

DRIVE TRAING10-55A, G12-55A 312007285-16Figure 5-4 Front Axle - DifferentialPAL663012354672812131425141325131412286264123K1715161718192021222224Before

Page 45

DRIVE TRAIN31200728 G10-55A, G12-55A 5-17Figure 5-4 Front Axle - DifferentialItem Part Number Qty. Description Rev.1 7026491 2 RING NUT2 7026492 4 BOL

Page 46 - G10-55A, G12-55A 312007282-22

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-2Figure 1-1 Frame & Attaching Parts

Page 47 - Figure 2-6 Extend Chains

DRIVE TRAING10-55A, G12-55A 312007285-18Figure 5-4 Front Axle - DifferentialS/N 0160046229 thru 0160046235 including0160045209, 0160045296, 0160045449

Page 48 - Figure 2-7 Retract Chains

DRIVE TRAIN31200728 G10-55A, G12-55A 5-19 Figure 5-4 Front Axle - DifferentialItem Part Number Qty. Description Rev.1 7026492 2 HEX BOLT F2 7026493 2

Page 49

DRIVE TRAING10-55A, G12-55A 312007285-20Figure 5-5 Front Axle - Hub ReductionPAL6640312829302933343536383739404142444647262725242322211920181716151411

Page 50 - G10-55A, G12-55A 312007282-26

DRIVE TRAIN31200728 G10-55A, G12-55A 5-21Figure 5-5 Front Axle - Hub ReductionItem Part Number Qty. Description Rev.1 70024206 2 AXLE CASE3 70024207 4

Page 51 - Figure 2-7 Retract Chains

DRIVE TRAING10-55A, G12-55A 312007285-22K3 7029747 1 LEFT STEERING CASE KIT, (includes items 23 & 27)K4 70024146 2 RING GEAR SUPPORT KIT, (include

Page 52 - G10-55A, G12-55A 312007282-28

DRIVE TRAIN31200728 G10-55A, G12-55A 5-23Figure 5-5 Front Axle - Hub Reduction (Continued)Item Part Number Qty. Description Rev.Before S/N 0160046229

Page 53

DRIVE TRAING10-55A, G12-55A 312007285-24Figure 5-5 Front Axle - Hub ReductionS/N 0160046229 thru 0160046235 including0160045209, 0160045296, 016004544

Page 54 - G10-55A, G12-55A 312007282-30

DRIVE TRAIN31200728 G10-55A, G12-55A 5-25 Figure 5-5 Front Axle - Hub ReductionItem Part Number Qty. Description Rev.1 7026496 2 AXLE CASE F2 91514189

Page 55

DRIVE TRAING10-55A, G12-55A 312007285-2639 91514185 8 PLANETARY GEAR40 91514186 8 BEARING41 7029317 2 PLANETARY GEAR CARRIER42 91514188 2 PLUGK1 70297

Page 56 - G10-55A, G12-55A 312007282-32

DRIVE TRAIN31200728 G10-55A, G12-55A 5-27 Figure 5-5 Front Axle - Hub Reduction (Continued)Item Part Number Qty. Description Rev.S/N 0160046229 thru 0

Page 57 - SECTION 3

FRAME & ATTACHING PARTS31200728 G10-55A, G12-55A 1-3Figure 1-1 Frame & Attaching PartsItem Part Number Qty. Description Rev. 1001130125 Ref EN

Page 58 - Before S/N 0160052000

DRIVE TRAING10-55A, G12-55A 312007285-28Figure 5-6 Front Axle - BrakesPAL66501341856172922726253030161514910111211111212131920224212322Before S/N 0160

Page 59

DRIVE TRAIN31200728 G10-55A, G12-55A 5-29Figure 5-6 Front Axle - BrakesItem Part Number Qty. Description Rev.1 91514151 2 SPRING2 7026713 2 O-RING3 70

Page 60 - S/N 0160052000 & After

DRIVE TRAING10-55A, G12-55A 312007285-30Figure 5-6 Front Axle - BrakesS/N 0160046229 thru 0160046235 including0160045209, 0160045296, 0160045449, 0160

Page 61

DRIVE TRAIN31200728 G10-55A, G12-55A 5-31 Figure 5-6 Front Axle - BrakesItem Part Number Qty. Description Rev.1 7026721 2 INTERMEDIATE BRAKE DISC E2 8

Page 62

DRIVE TRAING10-55A, G12-55A 312007285-32Figure 5-7 Rear AxleBefore S/N 0160054609S/N 0160054609 & After

Page 63

DRIVE TRAIN31200728 G10-55A, G12-55A 5-33Figure 5-7 Rear AxleItem Part Number Qty. Description Rev.1001136370 1 REAR AXLE, (Before S/N 0160054609), (i

Page 64

DRIVE TRAING10-55A, G12-55A 312007285-34Before S/N 0160054609Figure 5-8 Rear Axle - Central Housing & SteeringPAL6620K1112222320120220220320420720

Page 65

DRIVE TRAIN31200728 G10-55A, G12-55A 5-35Before S/N 0160054609Figure 5-8 Rear Axle - Central Housing & SteeringItem Part Number Qty. Description R

Page 66

DRIVE TRAING10-55A, G12-55A 312007285-36S/N 0160054609 & AfterFigure 5-8 Rear Axle - Central Housing & SteeringPAP3080010124653710 810310210

Page 67

DRIVE TRAIN31200728 G10-55A, G12-55A 5-37S/N 0160054609 & After Figure 5-8 Rear Axle - Central Housing & SteeringItem Part Number Qty. Descrip

Page 68

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-4Figure 1-2 CoversPAP25591201202311251726253111414203

Page 69

DRIVE TRAING10-55A, G12-55A 312007285-38Before S/N 0160054609Figure 5-9 Rear Axle - DifferentialPAL66703125462391110710117111096124312K123131415161718

Page 70

DRIVE TRAIN31200728 G10-55A, G12-55A 5-39Before S/N 0160054609Figure 5-9 Rear Axle - DifferentialItem Part Number Qty. Description Rev.1 7026492 4 BOL

Page 71

DRIVE TRAING10-55A, G12-55A 312007285-40S/N 0160054609 & AfterFigure 5-9 Rear Axle - Differential1111029387468129374611101413121516523121318192017

Page 72

DRIVE TRAIN31200728 G10-55A, G12-55A 5-41S/N 0160054609 & After Figure 5-9 Rear Axle - DifferentialItem Part Number Qty. Description Rev.1 802040

Page 73

DRIVE TRAING10-55A, G12-55A 312007285-42Before S/N 0160054609Figure 5-10 Rear Axle - Hub ReductionPAL6640312829302933343536383739404142444647262725242

Page 74

DRIVE TRAIN31200728 G10-55A, G12-55A 5-43Before S/N 0160054609Figure 5-10 Rear Axle - Hub ReductionItem Part Number Qty. Description Rev.1 70021944 2

Page 75

DRIVE TRAING10-55A, G12-55A 312007285-44S/N 0160054609 & AfterFigure 5-10 Rear Axle - Hub Reduction

Page 76

DRIVE TRAIN31200728 G10-55A, G12-55A 5-45S/N 0160054609 & After Figure 5-10 Rear Axle - Hub ReductionItem Part Number Qty. Description Rev.1 70

Page 77

DRIVE TRAING10-55A, G12-55A 312007285-46S/N 0160054609 & After64 7028733 1 STEERING ADJUST BOLT66 70024146 2 RING GEAR SUPPORT Figure 5-10 Rear

Page 78

DRIVE TRAIN31200728 G10-55A, G12-55A 5-47S/N 0160054609 & After Figure 5-10 Rear Axle - Hub Reduction (Continued)Item Part Number Qty. Descripti

Page 79

FRAME & ATTACHING PARTS31200728 G10-55A, G12-55A 1-5Figure 1-2 Covers (Continued)PAP25600881219471016151311555511131810102424242424232320211081071

Page 80

DRIVE TRAING10-55A, G12-55A 312007285-48Before S/N 0160054609Figure 5-11 Rear Axle - Brakes13322432785691617111018121415PAL6680

Page 81

DRIVE TRAIN31200728 G10-55A, G12-55A 5-49Before S/N 0160054609Figure 5-11 Rear Axle - BrakesItem Part Number Qty. Description Rev.1 70021606 2 SPACER2

Page 82

DRIVE TRAING10-55A, G12-55A 312007285-50S/N 0160054609 & AfterFigure 5-11 Rear Axle - Brakes137612518119438102116171514 PAP30910

Page 83

DRIVE TRAIN31200728 G10-55A, G12-55A 5-51S/N 0160054609 & After Figure 5-11 Rear Axle - BrakesItem Part Number Qty. Description Rev.1 70021609

Page 84

DRIVE TRAING10-55A, G12-55A 312007285-52Figure 5-12 Transmission1355410278116129109PY6990

Page 85

DRIVE TRAIN31200728 G10-55A, G12-55A 5-53Figure 5-12 TransmissionItem Part Number Qty. Description Rev. 1001115508 Ref TRANSMISSION INSTALLATION, (not

Page 86

DRIVE TRAING10-55A, G12-55A 312007285-54Figure 5-13 Transmission - Converter & Input

Page 87

DRIVE TRAIN31200728 G10-55A, G12-55A 5-55Figure 5-13 Transmission - Converter & InputItem Part Number Qty. Description Rev.1 7026744 4 HEX HD CAPS

Page 88

DRIVE TRAING10-55A, G12-55A 312007285-56Figure 5-14 Transmission - Gearbox Housing

Page 89

DRIVE TRAIN31200728 G10-55A, G12-55A 5-57Figure 5-14 Transmission - Gearbox HousingItem Part Number Qty. Description Rev.1 7026751 1 PIPE2 1319585 11

Page 90

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-6Figure 1-2 CoversItem Part Number Qty. Description Rev. 1001129636 Ref COVERS INSTALLATION, (no

Page 91

DRIVE TRAING10-55A, G12-55A 312007285-58Figure 5-15 Transmission - Forward Gear Group

Page 92

DRIVE TRAIN31200728 G10-55A, G12-55A 5-59Figure 5-15 Transmission - Forward Gear GroupItem Part Number Qty. Description Rev.1 7026761 2 PISTON RING2 1

Page 93

DRIVE TRAING10-55A, G12-55A 312007285-60Figure 5-16 Transmission - Reverse Gear Group

Page 94

DRIVE TRAIN31200728 G10-55A, G12-55A 5-61Figure 5-16 Transmission - Reverse Gear GroupItem Part Number Qty. Description Rev.1 7026761 2 PISTON RING2 1

Page 95

DRIVE TRAING10-55A, G12-55A 312007285-62Figure 5-17 Transmission - 1st Shaft Group

Page 96

DRIVE TRAIN31200728 G10-55A, G12-55A 5-63Figure 5-17 Transmission - 1st Shaft GroupItem Part Number Qty. Description Rev.1 7026761 2 PISTON RING2 1319

Page 97

DRIVE TRAING10-55A, G12-55A 312007285-64Figure 5-18 Transmission - 2nd Shaft Group

Page 98

DRIVE TRAIN31200728 G10-55A, G12-55A 5-65Figure 5-18 Transmission - 2nd Shaft GroupItem Part Number Qty. Description Rev.1 7026761 2 PISTON RING2 1319

Page 99

DRIVE TRAING10-55A, G12-55A 312007285-66Figure 5-19 Transmission - 3rd Shaft Group

Page 100 - ATTACHMENTS

DRIVE TRAIN31200728 G10-55A, G12-55A 5-67Figure 5-19 Transmission - 3rd Shaft GroupItem Part Number Qty. Description Rev.1 NSS 1 ROLLER BEARING ASSY70

Page 101 - ENGINE & ATTACHING PARTS

FRAME & ATTACHING PARTS31200728 G10-55A, G12-55A 1-7Figure 1-2 Covers (Continued)Item Part Number Qty. Description Rev.

Page 102

DRIVE TRAING10-55A, G12-55A 312007285-68Figure 5-20 Transmission - 4th Shaft Group

Page 103

DRIVE TRAIN31200728 G10-55A, G12-55A 5-69Figure 5-20 Transmission - 4th Shaft GroupItem Part Number Qty. Description Rev.1 7026761 2 PISTON RING2 1319

Page 104

DRIVE TRAING10-55A, G12-55A 312007285-70Figure 5-21 Transmission - Power Take-Off

Page 105

DRIVE TRAIN31200728 G10-55A, G12-55A 5-71Figure 5-21 Transmission - Power Take-OffItem Part Number Qty. Description Rev.1 1319576 1 SHAFT SEAL2 700215

Page 106

DRIVE TRAING10-55A, G12-55A 312007285-72Figure 5-22 Transmission - Control Unit & Pressure RegulatorY6Y4Y5Y3

Page 107

DRIVE TRAIN31200728 G10-55A, G12-55A 5-73Figure 5-22 Transmission - Control Unit & Pressure RegulatorItem Part Number Qty. Description Rev.1 70267

Page 108

DRIVE TRAING10-55A, G12-55A 312007285-74Figure 5-23 Transmission - Gearshift SystemY2Y1

Page 109

DRIVE TRAIN31200728 G10-55A, G12-55A 5-75Figure 5-23 Transmission - Gearshift SystemItem Part Number Qty. Description Rev.1 1319693 2 HEX HD CAPSCREW,

Page 110

DRIVE TRAING10-55A, G12-55A 312007285-76Figure 5-24 Transmission - Oil Pump, Filter & Dipstick

Page 111

DRIVE TRAIN31200728 G10-55A, G12-55A 5-77Figure 5-24 Transmission - Oil Pump, Filter & DipstickItem Part Number Qty. Description Rev.1 1319670 2 P

Page 113

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-8Figure 1-3 Outrigger Installation

Page 114

DRIVE TRAING10-55A, G12-55A 312007285-78Figure 5-25 Transmission - Transfer Box

Page 115

DRIVE TRAIN31200728 G10-55A, G12-55A 5-79Figure 5-25 Transmission - Transfer BoxItem Part Number Qty. Description Rev.70023502 1 TRANSFER BOX, (includ

Page 116

DRIVE TRAING10-55A, G12-55A 312007285-80Figure 5-26 Wheel Assembly

Page 117

DRIVE TRAIN31200728 G10-55A, G12-55A 5-81Figure 5-26 Wheel AssemblyItem Part Number Qty. Description Rev.4520481 1 TIRE SET, 14.00-24 BIAS, G-2 A91355

Page 118

DRIVE TRAING10-55A, G12-55A 312007285-82Before S/N 0160052014Figure 5-27 Fender Installation1011021214455121210910986678667910391091011111113456789101

Page 119

DRIVE TRAIN31200728 G10-55A, G12-55A 5-83Before S/N 0160052014Figure 5-27 Fender InstallationItem Part Number Qty. Description Rev.91565081 Ref FENDER

Page 120 - PAP25791

DRIVE TRAING10-55A, G12-55A 312007285-84S/N 0160052014 & AfterFigure 5-27 Fender Installation

Page 121

DRIVE TRAIN31200728 G10-55A, G12-55A 5-85S/N 0160052014 & AfterFigure 5-27 Fender InstallationItem Part Number Qty. Description Rev. 1001142563 1

Page 122

DRIVE TRAING10-55A, G12-55A 312007285-86This Page Intentionally Left Blank

Page 123 - DRIVE TRAIN

31200728 G10-55A, G12-55ASECTION 6 CAB

Page 124 - Before S/N 0160054609

FRAME & ATTACHING PARTS31200728 G10-55A, G12-55A 1-9Figure 1-3 Outrigger InstallationItem Part Number Qty. Description Rev. 1001143633 Ref OUTRIGG

Page 125

CABG10-55A, G12-55A 312007286-2Figure 6-1 Cab Installation

Page 126

CAB31200728 G10-55A, G12-55A 6-3Figure 6-1 Cab Installation (Continued) PAP25521201203204202521318255925256238623840603840202202202026038307

Page 127

CABG10-55A, G12-55A 312007286-4Figure 6-1 Cab InstallationItem Part Number Qty. Description Rev.1001130311 1 OPEN CAB ASSY, (includes items 1 thru 63)

Page 128 - S/N 0160054609 & After

CAB31200728 G10-55A, G12-55A 6-5309 88501012 4 HEX NUT, 3/4-10310 1001106614 2 TAIL WASHER311 91563062 2 WASHER312 91403098 4 TAIL WASHER313 90027473

Page 129

CABG10-55A, G12-55A 312007286-6Figure 6-2 Cab Assembly561161382211213311131058231191201251311516191431421411391091401113106731111011131041341354111314

Page 130

CAB31200728 G10-55A, G12-55A 6-7Figure 6-2 Cab Assembly (Continued)PAP25701K1304310307303305301306302308211203206207208209210401201202204205

Page 131

CABG10-55A, G12-55A 312007286-8Figure 6-2 Cab AssemblyItem Part Number Qty. Description Rev. 1001117305 1 OPEN CAB, (includes items 1 thru 25) C 10011

Page 132

CAB31200728 G10-55A, G12-55A 6-9 1001100879 Ref TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see items 201 thru 211 for servi

Page 133

CABG10-55A, G12-55A 312007286-10Figure 6-3 Cab Door201202203204206205105106107108109110111112113114110105115116123118119120117121122103101102103104Py7

Page 134 - 0160045449, 0160045636

CAB31200728 G10-55A, G12-55A 6-11Figure 6-3 Cab DoorItem Part Number Qty. Description Rev.1 91474481 1 LOWER DOOR ASSY, (includes items 101 thru 124)

Page 135

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-10Figure 1-4 Pintle Hook301303304305PY7310302

Page 136

CABG10-55A, G12-55A 312007286-12Figure 6-4 Cab InteriorPAP25731219123529282828282737273972344342042320320116117220275815444222220272828282827432231275

Page 137

CAB31200728 G10-55A, G12-55A 6-13Figure 6-4 Cab InteriorItem Part Number Qty. Description Rev.2 0630407 12 BUTTON HD CAPSCREW, 1/4-20X5/83 0630457 2

Page 138

CABG10-55A, G12-55A 312007286-14Figure 6-5 WipersPAP25741Note:1. USE LOCTITE® 242TM AS NEEDED ON BOLTS & NUTS.2. USE SEALANT (P/N 14403190) VULKEM

Page 139

CAB31200728 G10-55A, G12-55A 6-15Figure 6-5 WipersItem Part Number Qty. Description Rev.1 80384203 1 WIPER DRIVE ARM, (not shown)2 1001081310 1 WET

Page 140

CABG10-55A, G12-55A 312007286-16Figure 6-6 SeatsPY4571K1123456781110

Page 141

CAB31200728 G10-55A, G12-55A 6-17Figure 6-6 SeatsItem Part Number Qty. Description Rev.91563158 1 SUSPENSION SEAT, (includes all items) F1 7026904 1 A

Page 142

CABG10-55A, G12-55A 312007286-18Figure 6-7 Heater InstallationPY7210SUPPLYRETURN1651625311818291414141414141414291727302113SUPPLYRETURN278151515241119

Page 143

CAB31200728 G10-55A, G12-55A 6-19Figure 6-7 Heater Installation

Page 144

CABG10-55A, G12-55A 312007286-20Figure 6-7 Heater InstallationItem Part Number Qty. Description Rev. 1001139139 Ref HEATER INSTALLATION, (open cab), (

Page 145

CAB31200728 G10-55A, G12-55A 6-2136 90206196 24 in TRIM-LOK, (enclosed cab)37 84231107 3 HOSE CLAMP, (enclosed cab)218 Ref SCREW, #6X1/2, (see Figur

Page 146

FRAME & ATTACHING PARTS31200728 G10-55A, G12-55A 1-11Figure 1-4 Pintle HookItem Part Number Qty. Description Rev.301 0100011 ARLOCTITE® 242TM302 0

Page 147

CABG10-55A, G12-55A 312007286-22Figure 6-8 Air Conditioning Installation

Page 148

CAB31200728 G10-55A, G12-55A 6-23Figure 6-8 Air Conditioning Installation11511611410110411810410310510610710910811011111711311210220420420320220121021

Page 149

CABG10-55A, G12-55A 312007286-24Figure 6-8 Air Conditioning InstallationItem Part Number Qty. Description Rev. 1001130462 Ref AIR CONDITIONING INSTALL

Page 150

CAB31200728 G10-55A, G12-55A 6-2598 1001138944 1 A/C COVER SUPPORT99 0641406 3 HEX HD CAPSCREW, 1/4-20X3/4, GR5101 70020643 1 CASE TOP102 70022880

Page 151

CABG10-55A, G12-55A 312007286-26457 77133134 1 COVER PLATE458 77133279 1 CLAMP460 88521205 1 HEX LOCKNUT, 5/16-18461 91143122 1 SUPPORT CLAMP462

Page 152

CAB31200728 G10-55A, G12-55A 6-27Figure 6-8 Air Conditioning Installation (Continued)Item Part Number Qty. Description Rev.

Page 153

CABG10-55A, G12-55A 312007286-28This Page Intentionally Left Blank

Page 154

31200728 G10-55A, G12-55ASECTION 7 CONTROLS

Page 155

CONTROLSG10-55A, G12-55A 312007287-2Figure 7-1 BrakePAL6730131717117111014151625641987310213101

Page 156

CONTROLS31200728 G10-55A, G12-55A 7-3Figure 7-1 BrakeItem Part Number Qty. Description Rev. 1001091173 Ref BRAKE INSTALLATION, (not available to order

Page 157

FRAME & ATTACHING PARTSG10-55A, G12-55A 312007281-12This Page Intentionally Left Blank

Page 158

CONTROLSG10-55A, G12-55A 312007287-4Figure 7-2 Accelerator3111265101718131415161274719PY0530

Page 159

CONTROLS31200728 G10-55A, G12-55A 7-5Figure 7-2 AcceleratorItem Part Number Qty. Description Rev.1 91561192 1 BRACKET2 0641508 3 HEX HD CAPSCREW, 5/16

Page 160

CONTROLSG10-55A, G12-55A 312007287-6Figure 7-3 Steering ColumnPAL20611031022101201201201265301303302341401

Page 161

CONTROLS31200728 G10-55A, G12-55A 7-7Figure 7-3 Steering ColumnItem Part Number Qty. Description Rev. 1001001213 1 STEERING COLUMN, (includes 1 thru 6

Page 162

CONTROLSG10-55A, G12-55A 312007287-8Figure 7-4 Boom Joystick13421&32&415234196781617151410111213918182021PA L 2001K1

Page 163

CONTROLS31200728 G10-55A, G12-55A 7-9Figure 7-4 Boom JoystickItem Part Number Qty. Description Rev.91513212 1 BOOM JOYSTICK, (includes items 1 thru 19

Page 164

CONTROLSG10-55A, G12-55A 312007287-10Figure 7-5 Outrigger & Frame Level/Auxiliary Controller3434556786781019102PAL2020

Page 165

CONTROLS31200728 G10-55A, G12-55A 7-11Figure 7-5 Outrigger & Frame Level/Auxiliary ControllerItem Part Number Qty. Description Rev.91563200 2 HYDR

Page 166

CONTROLSG10-55A, G12-55A 312007287-12This Page Intentionally Left Blank

Page 167

31200728 G10-55A, G12-55ASECTION 8 HYDRAULIC CIRCUITS

Page 168

31200728 G10-55A, G12-55ASECTION 2 BOOM

Page 169

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-2Figure 8-1 Supply Circuit

Page 170

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-3Figure 8-1 Supply Circuit (Continued)

Page 171

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-4Figure 8-1 Supply CircuitItem Part Number Qty. Description Rev.3 0641614 4 HEX HD CAPSCREW, 3/8-16X1-3/

Page 172

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-5403 91143172 1 TEST COUPLING404 2170404 1 TEE FITTING405 Ref REDUCER ADAPTER, (not shown), (see Figur

Page 173

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-6Figure 8-2 Dump CircuitPAP330304037640360640585403113771081061131103053063153073144068887885045186402667

Page 174

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-7Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.6 Ref HYDRAULIC TANK FITTINGS, (see Figure

Page 175

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-8Figure 8-3 Steer Select CircuitPAP2558015818211582083013011091091091093023021719161619173815161581818158

Page 176

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-9Figure 8-3 Steer Select CircuitItem Part Number Qty. Description Rev.1 Ref STEER SELECT VALVE, (see Fig

Page 177

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-10Figure 8-4 Service Brake CircuitPAL70101688659865985042051161041061065024174134131051051061161041065014

Page 178

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-11Figure 8-4 Service Brake CircuitItem Part Number Qty. Description Rev.5 77133137 2 COVER PLATE6 064151

Page 179

BOOMG10-55A, G12-55A 312007282-2Figure 2-1 Boom InstallationPAP2581231314501602101102103104333332326331307240241601201819120401BACK OF FRAME502501

Page 180

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-12Figure 8-5 Boom Joystick CircuitPAL7000FROMHYDRAULICMANIFOLDFROMSWAYJOYSTICKTO TANKTOSWAYJOYSTICK110107

Page 181

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-13Figure 8-5 Boom Joystick CircuitItem Part Number Qty. Description Rev.1 2170506 2 TEE FITTING, (includ

Page 182

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-14Figure 8-6 Frame Level/Auxiliary ControllerPAL699010710721107107222324162416222421210110203204202201206

Page 183

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-15Figure 8-6 Frame Level/Auxiliary ControllerItem Part Number Qty. Description Rev.9 Ref DECOMPRESSION V

Page 184

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-16Figure 8-7 Outrigger ControllerPAL696011030111111110101616107107107202203204203204211212205205210TO FRA

Page 185

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-17Figure 8-7 Outrigger ControllerItem Part Number Qty. Description Rev.10 1001096386 2 HOSE ASSY11 100

Page 186

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-18Figure 8-8 Lift Cylinder Circuit

Page 187

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-19Figure 8-8 Lift Cylinder CircuitItem Part Number Qty. Description Rev.10 Ref MAIN CONTROL VALVE, (see

Page 188

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-20Figure 8-9 Extend/Retract Cylinder Circuit348229348229274401274PY7331298328515011010282983

Page 189

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-21Figure 8-9 Extend/Retract Cylinder CircuitItem Part Number Qty. Description Rev.10 Ref MAIN CONTROL VA

Page 190

BOOM31200728 G10-55A, G12-55A 2-3Figure 2-1 Boom InstallationItem Part Number Qty. Description Rev.1001099663 Ref BOOM INSTALLATION, (G10-55A), (not a

Page 191

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-22Figure 8-10 Tilt Cylinder & Compensation Cylinder CircuitPAL693021041073032352351731951171421411251

Page 192

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-23Figure 8-10 Tilt Cylinder & Compensation Cylinder CircuitItem Part Number Qty. Description Rev.2 R

Page 193

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-24Figure 8-11 Boom Hydraulic Assembly11811821131332333319101112131910111213191011121314566151771141610216

Page 194

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-25Figure 8-11 Boom Hydraulic AssemblyItem Part Number Qty. Description Rev. 1001090033 1 BOOM HYDRAULIC

Page 195

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-26Figure 8-12 Auxiliary Hydraulic Circuit

Page 196

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-27Figure 8-12 Auxiliary Hydraulic CircuitItem Part Number Qty. Description Rev.1001100091 Ref AUXILIARY

Page 197

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-28423 77133140 1 COVER PLATE424 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5432 91561268 1 BRACKET433 91

Page 198

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-29Figure 8-12 Auxiliary Hydraulic Circuit (Continued)Item Part Number Qty. Description Rev.

Page 199

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-30Figure 8-13 Frame Level CircuitPAL69201020166856575756104262626232423242324

Page 200

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-31Figure 8-13 Frame Level CircuitItem Part Number Qty. Description Rev.6 2110606 2 STRAIGHT FITTING, (in

Page 201

BOOMG10-55A, G12-55A 312007282-4Figure 2-2 First Boom SectionPY83101211292017541545344747620195555245516063469581131201107113201113622011338186G10-55A

Page 202

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-32Figure 8-14 Outrigger CircuitPAL68902012016969696926262626104104102022584232424232022584242323202258426

Page 203

HYDRAULIC CIRCUITS31200728 G10-55A, G12-55A 8-33Figure 8-14 Outrigger CircuitItem Part Number Qty. Description Rev.10 Ref MAIN CONTROL VALVE, (see Fig

Page 204 - Before S/N 0160052014

HYDRAULIC CIRCUITSG10-55A, G12-55A 312007288-34This Page Intentionally Left Blank

Page 205

31200728 G10-55A, G12-55ASECTION 9 HYDRAULIC COMPONENTS

Page 206 - S/N 0160052014 & After

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-2Figure 9-1 Lift Cylinder & HardwarePAL6100K1169101432881014208208210202123023063077288112092012012

Page 207

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-3Figure 9-1 Lift Cylinder & HardwareItem Part Number Qty. Description Rev. 1001125154 2 LIFT CYLIN

Page 208

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-4Figure 9-2 Extend/Retract Cylinder & Hardware113678910103106106110101K1PAL611011254107104108105105

Page 209 - SECTION 6

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-5Figure 9-2 Extend/Retract Cylinder & HardwareItem Part Number Qty. Description Rev. 1001122483 1

Page 210 - Figure 6-1 Cab Installation

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-6Figure 9-3 Tilt Cylinder & Hardware20418955684151216131631118102171417719PY3321K1235236

Page 211 - 31200728 G10-55A, G12-55A 6-3

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-7Figure 9-3 Tilt Cylinder & HardwareItem Part Number Qty. Description Rev. 1684539 1 TILT CYLINDER

Page 212 - G10-55A, G12-55A 312007286-4

BOOM31200728 G10-55A, G12-55A 2-5Figure 2-2 First Boom SectionItem Part Number Qty. Description Rev.1 1001113588 1 FIRST BOOM SECTION WELDMENT13 91561

Page 213 - 31200728 G10-55A, G12-55A 6-5

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-8Figure 9-4 Compensation Cylinder & Hardware

Page 214 - Figure 6-2 Cab Assembly

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-9Figure 9-4 Compensation Cylinder & HardwareItem Part Number Qty. Description Rev. 1001116442 1 CO

Page 215 - 31200728 G10-55A, G12-55A 6-7

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-10Figure 9-5 Frame Level Cylinder & HardwarePAL61401714151812135611419191689127310K1112114110117112

Page 216 - G10-55A, G12-55A 312007286-8

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-11Figure 9-5 Frame Level Cylinder & HardwareItem Part Number Qty. Description Rev.1001116440 1 FRA

Page 217 - 31200728 G10-55A, G12-55A 6-9

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-12Figure 9-6 Outrigger Cylinder & HardwareK1PAL6161123202016672111817141541913581110411111310611211

Page 218 - Figure 6-3 Cab Door

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-13Figure 9-6 Outrigger Cylinder & HardwareItem Part Number Qty. Description Rev.1001116439 2 OUTRI

Page 219

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-14Figure 9-7 Stabilizer Cylinder & HardwareK11613141711124PAL61505103181815781926112114110117112114

Page 220 - Figure 6-4 Cab Interior

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-15Figure 9-7 Stabilizer Cylinder & HardwareItem Part Number Qty. Description Rev.1001116443 1 STAB

Page 221

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-16Figure 9-8 Side Tilt Carriage CylinderER785381642K1PY1582102101103103102101

Page 222 - Figure 6-5 Wipers

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-17Figure 9-8 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev. 1001090134 1 SIDE TILT

Page 223

EFFECTIVITY PAGE31200728 G10-55A, G12-55A iMay 1, 2012 - A - Original Issue of ManualJanuary 4, 2013 - B - Revised ManualJanuary 29, 2013 - C - Revise

Page 224 - Figure 6-6 Seats

BOOMG10-55A, G12-55A 312007282-6Figure 2-2 First Boom SectionPY70807510112820174415453449213013120191555245435255389179106201617677201113622011437983G

Page 225

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-18Figure 9-9 50 In Side Shift Carriage CylinderPV2080K12345543267

Page 226 - G10-55A, G12-55A 312007286-18

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-19Figure 9-9 50 In Side Shift Carriage CylinderItem Part Number Qty. Description Rev. 70024539 1 50 IN

Page 227

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-20Figure 9-10 Swing Carriage Cylinder2261201714211319121516211318104897K1PY171310110210310490 DEGREE SW

Page 228 - G10-55A, G12-55A 312007286-20

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-21Figure 9-10 Swing Carriage Cylinder (Continued)180 DEGREE SWING CARRIAGE CYLINDER

Page 229

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-22Figure 9-10 Swing Carriage CylinderItem Part Number Qty. Description Rev. 1001103182 2 90 DEGREE SWIN

Page 230 - G10-55A, G12-55A 312007286-22

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-23Figure 9-10 Swing Carriage Cylinder (Continued)Item Part Number Qty. Description Rev.

Page 231

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-24Figure 9-11 Grapple Bucket CylinderK1PY1432412567891615141312113210104184101102103103104

Page 232 - G10-55A, G12-55A 312007286-24

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-25Figure 9-11 Grapple Bucket CylinderItem Part Number Qty. Description Rev. 70021393 2 GRAPPLE BUCKET

Page 233

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-26Figure 9-12 Main Control Valve

Page 234 - G10-55A, G12-55A 312007286-26

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-27Figure 9-12 Main Control ValveItem Part Number Qty. Description Rev. 1001104918 1 MAIN CONTROL VALVE

Page 235

BOOM31200728 G10-55A, G12-55A 2-7 Figure 2-2 First Boom SectionItem Part Number Qty. Description Rev.1 1001113690 1 FIRST BOOM SECTION WELDMENT13 9156

Page 236 - G10-55A, G12-55A 312007286-28

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-28Figure 9-13 Piston PumpPAP253033343637353637127256434950484746454041424344387302689323128291212131314

Page 237 - CONTROLS

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-29Figure 9-13 Piston PumpItem Part Number Qty. Description Rev. 1001105613 1 PISTON PUMP, (includes al

Page 238

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-30K1 70023350 1 CONTROL KIT, (includes items 11 thru 25)K2 70002596 1 CYLINDER BLOCK KIT, (includes ite

Page 239

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-31Figure 9-13 Piston Pump (Continued)Item Part Number Qty. Description Rev.

Page 240

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-32Figure 9-14 Hydraulic Tank

Page 241

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-33Figure 9-14 Hydraulic TankItem Part Number Qty. Description Rev.1 1001119900 1 HYDRAULIC TANK, (inc

Page 242

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-34Figure 9-15 Steer Select Valve12834567PY0350

Page 243

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-35Figure 9-15 Steer Select ValveItem Part Number Qty. Description Rev.1001001016 1 STEERING SELECT VAL

Page 244

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-36Figure 9-16 Brake ValvePAL517012345678910111252212220191817164341444546474814152324251326491415323331

Page 245

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-37Figure 9-16 Brake ValveItem Part Number Qty. Description Rev. 1001106836 1 BRAKE VALVE, (includes it

Page 246

BOOMG10-55A, G12-55A 312007282-8Figure 2-3 Second Boom SectionPAL6371252616278851062011036360557810711420110390113201676456842015810520145869620162019

Page 247

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-3850 NSS 1 HOUSING51 NSS 2 SPOOL52 70023038 2 POPPETFigure 9-16 Brake Valve (Continued)Item Part Numbe

Page 248

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-39Figure 9-16 Brake Valve (Continued)Item Part Number Qty. Description Rev.

Page 249 - HYDRAULIC CIRCUITS

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-40Figure 9-17 Hydraulic Manifold Valve31524PAL0911

Page 250

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-41Figure 9-17 Hydraulic Manifold ValveItem Part Number Qty. Description Rev.91563190 1 HYDRAULIC MANIF

Page 251

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-42Figure 9-18 Decompression Valve1234PAL5300

Page 252

HYDRAULIC COMPONENTS31200728 G10-55A, G12-55A 9-43Figure 9-18 Decompression ValveItem Part Number Qty. Description Rev. 91503093 1 DECOMPRESSION VALVE

Page 253

HYDRAULIC COMPONENTSG10-55A, G12-55A 312007289-44This Page Intentionally Left Blank

Page 254

31200728 G10-55A, G12-55ASECTION 10 ELECTRICAL

Page 255

ELECTRICALG10-55A, G12-55A 3120072810-2Figure 10-1 Engine Compartment Electrical InstallationIF EQUIPPED FOR ULSSTARTERVIEWTOSTARTERGROUNDTOCABWALLTOS

Page 256

ELECTRICAL31200728 G10-55A, G12-55A 10-3Figure 10-1 Engine Compartment Electrical InstallationItem Part Number Qty. Description Rev. 1001130159 Ref EL

Page 257

BOOM31200728 G10-55A, G12-55A 2-9Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.2 91576006B 1 SECOND BOOM SECTION WELDMENT6 06418

Page 258

ELECTRICALG10-55A, G12-55A 3120072810-4232 1001115884 1 CONNECTOR BRACKET243 Ref FILTER BRACKET, (see Figure 4-1 for details)Figure 10-1 Engine Comp

Page 259

ELECTRICAL31200728 G10-55A, G12-55A 10-5Figure 10-1 Engine Compartment Electrical Installation (Continued)Item Part Number Qty. Description Rev.

Page 260 - JOYSTICK

ELECTRICALG10-55A, G12-55A 3120072810-6Figure 10-1 Engine Compartment Electrical InstallationIF EQUIPPED FOR LSTOSTARTERGROUNDTOCABWALLTOSTARTAIDTOSTA

Page 261

ELECTRICAL31200728 G10-55A, G12-55A 10-7Figure 10-1 Engine Compartment Electrical InstallationItem Part Number Qty. Description Rev. 1001139873 Ref EL

Page 262

ELECTRICALG10-55A, G12-55A 3120072810-8203 91401281 2 BATTERY HOLD DOWN BRACKET204 1001101043 2 12V BATTERY205 1001134231 1 ALTERNATOR POWER CABLE2

Page 263

ELECTRICAL31200728 G10-55A, G12-55A 10-9Figure 10-1 Engine Compartment Electrical Installation (Continued)Item Part Number Qty. Description Rev.

Page 264

ELECTRICALG10-55A, G12-55A 3120072810-10Figure 10-2 Arctic Package InstallationPY685012345891011121011021031046105106107201202203204720572012022032042

Page 265

ELECTRICAL31200728 G10-55A, G12-55A 10-11Figure 10-2 Arctic Package InstallationItem Part Number Qty. Description Rev. 1001130957 Ref ARCTIC PACKAGE I

Page 266

ELECTRICALG10-55A, G12-55A 3120072810-12Figure 10-3 Boom & Frame Electrical Installation2930313233293031323329303132337892021121151132022122222314

Page 267

ELECTRICAL31200728 G10-55A, G12-55A 10-13Figure 10-3 Boom & Frame Electrical Installation (Continued)PY6900104107105201109101102106108103

Page 268

BOOMG10-55A, G12-55A 312007282-10Figure 2-3 Second Boom SectionPAL638010220110314014720199536087631001381392019945676457546565478297117201101201882526

Page 269

ELECTRICALG10-55A, G12-55A 3120072810-14Figure 10-3 Boom & Frame Electrical InstallationItem Part Number Qty. Description Rev. 1001100291 Ref AUXI

Page 270

ELECTRICAL31200728 G10-55A, G12-55A 10-15302 91143107 1 STRAIN RELIEF Figure 10-3 Boom & Frame Elect

Page 271

ELECTRICALG10-55A, G12-55A 3120072810-16Figure 10-4 Cab Electrical Installation

Page 272

ELECTRICAL31200728 G10-55A, G12-55A 10-17Figure 10-4 Cab Electrical InstallationItem Part Number Qty. Description Rev.112 0740605 2 FLAT HD CAPSCREW,

Page 273

ELECTRICALG10-55A, G12-55A 3120072810-18Figure 10-5 Cab SwitchesPAP259217612341095101108102201105107106110111K1103

Page 274

ELECTRICAL31200728 G10-55A, G12-55A 10-19Figure 10-5 Cab SwitchesItem Part Number Qty. Description Rev.1001101666 1 INSTRUMENT PANEL, (includes items

Page 275

ELECTRICALG10-55A, G12-55A 3120072810-20Figure 10-6 Clearsky Installation-9

Page 276

ELECTRICAL31200728 G10-55A, G12-55A 10-21Figure 10-6 Clearsky InstallationItem Part Number Qty. Description Rev.1001148860 Ref CLEARSKY INSTALLATION,

Page 277

ELECTRICALG10-55A, G12-55A 3120072810-22Figure 10-7 Work LightsPAL686113301305306311304310309309308308171618151515151401423614111011021032042051110110

Page 278

ELECTRICAL31200728 G10-55A, G12-55A 10-23Figure 10-7 Work LightsItem Part Number Qty. Description Rev.1001110091 Ref WORK LIGHT WITH BEACON INSTALLATI

Page 279

BOOM31200728 G10-55A, G12-55A 2-11 Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.2 91566007B 1 SECOND BOOM SECTION WELDMENT13 91

Page 280

ELECTRICALG10-55A, G12-55A 3120072810-24305 91343031 1 BEACON LIGHT91344053 1 BULB306 1001090615 1 GROMMET307 0721006 3 SCREW, #10-24X3/4308 3311001 3

Page 281

ELECTRICAL31200728 G10-55A, G12-55A 10-25 Figure 10-7 Work Lights (Continued)Item Part Number Qty. Description Rev.

Page 282

ELECTRICALG10-55A, G12-55A 3120072810-26Figure 10-8 Drive LightsPAL68702114141414161616164444810101010882524991363729952018172115191210129293333661616

Page 283 - HYDRAULIC COMPONENTS

ELECTRICAL31200728 G10-55A, G12-55A 10-27Figure 10-8 Drive LightsItem Part Number Qty. Description Rev.1001090469 Ref DRIVE LIGHT INSTALLATION, (if eq

Page 284

ELECTRICALG10-55A, G12-55A 3120072810-28Figure 10-9 Engine HarnessX03PY68201MS205X194X172X223X0611RL09-8510RL09-8610EC2416X1317X2814X0212X2913X2515RL1

Page 285

ELECTRICAL31200728 G10-55A, G12-55A 10-29Figure 10-9 Engine Harness (Continued)PAP25510TO CAN SPLICETO ENGINE HARNESSTO STARTER LOCKOUT RELAYTO STARTE

Page 286

ELECTRICALG10-55A, G12-55A 3120072810-30Figure 10-9 Engine HarnessItem Part Number Qty. Description Rev. 1001131966 1 ENGINE HARNESS, (if equipped for

Page 287

ELECTRICAL31200728 G10-55A, G12-55A 10-31Figure 10-9 Engine Harness (Continued)Item Part Number Qty. Description Rev.

Page 288

ELECTRICALG10-55A, G12-55A 3120072810-32Figure 10-9 Engine HarnessIF EQUIPPED FOR LS

Page 289

ELECTRICAL31200728 G10-55A, G12-55A 10-33 Figure 10-9 Engine Harness (Continued)PAP25620TO CAN SPLICETO ECMTO ALTERNATORTO STARTER/ECM POWERTO STARTER

Page 290

BOOMG10-55A, G12-55A 312007282-12Figure 2-4 Third Boom SectionPAL6390546566345572018378682014557201785810120145578610220183626554698220178852011036660

Page 291

ELECTRICALG10-55A, G12-55A 3120072810-34 Figure 10-9 Engine HarnessItem Part Number Qty. Description Rev. 1001139249 1 ENGINE HARNESS, (if equipped f

Page 292

ELECTRICAL31200728 G10-55A, G12-55A 10-35 Figure 10-9 Engine Harness (Continued)Item Part Number Qty. Description Rev.

Page 293

ELECTRICALG10-55A, G12-55A 3120072810-36Figure 10-10 Transmission Harness

Page 294

ELECTRICAL31200728 G10-55A, G12-55A 10-37Figure 10-10 Transmission HarnessItem Part Number Qty. Description Rev. 1001115528 1 TRANSMISSION HARNESS, (i

Page 295

ELECTRICALG10-55A, G12-55A 3120072810-38Figure 10-11 Frame Harness919108718171916101115141312PNOQXFEYRMLKJIQTO QUICK CONNECTXTO AUX ELECTRICFTO TILT-O

Page 296

ELECTRICAL31200728 G10-55A, G12-55A 10-39Figure 10-11 Frame Harness (Continued)PAP33010FULL STAB GND

Page 297

ELECTRICALG10-55A, G12-55A 3120072810-40Figure 10-11 Frame HarnessItem Part Number Qty. Description Rev. 1001127386 1 FRAME HARNESS, (includes all ite

Page 298

ELECTRICAL31200728 G10-55A, G12-55A 10-41 4460748 4 TERMINAL 1001116747 4 TERMINAL 80963065 4 SEAL 80963067 4 SEAL13 80484085 1 CONNECTOR, (Black) 70

Page 299

ELECTRICALG10-55A, G12-55A 3120072810-42Figure 10-12 VEC Options HarnessA25A OPTH12 GXLG 15A OPT 216 GXLF OPT PWR 112 GXLE AUX SW GND16 GXLD 5A ROOF

Page 300

ELECTRICAL31200728 G10-55A, G12-55A 10-43Figure 10-12 VEC Options HarnessItem Part Number Qty. Description Rev. 1001112039 1 VEC BOX HARNESS, (include

Page 301

BOOM31200728 G10-55A, G12-55A 2-13Figure 2-4 Third Boom SectionItem Part Number Qty. Description Rev.3 1001113528B 1 THIRD BOOM SECTION WELDMENT6 0641

Page 302

ELECTRICALG10-55A, G12-55A 3120072810-4410 4460891 1 CONNECTOR 4460465 2 TERMINAL11 7026439 1 HOUSING 4460419 7 TERMINAL12 4460742 1 CONNECTOR 4460

Page 303

ELECTRICAL31200728 G10-55A, G12-55A 10-45 Figure 10-12 VEC Options Harness (Continued)Item Part Number Qty.

Page 304

ELECTRICALG10-55A, G12-55A 3120072810-46Figure 10-13 Transmission Relay HarnessPAP25530CBALHEFGIKDJ34215678910AC CLUTCH 16 GA GXLSP ACCY PWR 16 GA GXL

Page 305

ELECTRICAL31200728 G10-55A, G12-55A 10-47Figure 10-13 Transmission Relay HarnessItem Part Number Qty. Description Rev. 1001140233 1 TRANSMISSION RELAY

Page 306

ELECTRICALG10-55A, G12-55A 3120072810-48Figure 10-14 Enclosed Cab Options HarnessPAL7270WIRE DESIGNATION16 GXL12HEATER HIHEATER MED 16 GXLCONNPOSWIRE

Page 307

ELECTRICAL31200728 G10-55A, G12-55A 10-49Figure 10-14 Enclosed Cab Options HarnessItem Part Number Qty. Description Rev. 91563185 1 ENCLOSED CAB OPTIO

Page 308

ELECTRICALG10-55A, G12-55A 3120072810-50Figure 10-15 Dash Harness

Page 309

ELECTRICAL31200728 G10-55A, G12-55A 10-51Figure 10-15 Dash HarnessItem Part Number Qty. Description Rev. 1001108841 1 DASH HARNESS, (includes all item

Page 310

ELECTRICALG10-55A, G12-55A 3120072810-52Figure 10-16 Instrument Panel Harness

Page 311

ELECTRICAL31200728 G10-55A, G12-55A 10-53Figure 10-16 Instrument Panel HarnessItem Part Number Qty. Description Rev.1001102815 1 INSTRUMENT PANEL HARN

Page 312

BOOMG10-55A, G12-55A 312007282-14Figure 2-4 Third Boom SectionPAL6400546566311011720182781352011101172017814620111013620182127666558100138139201781372

Page 313

ELECTRICALG10-55A, G12-55A 3120072810-54Figure 10-17 Frame Road Light HarnessPY6130X6X7X2X3X11X5X422234566789

Page 314

ELECTRICAL31200728 G10-55A, G12-55A 10-55Figure 10-17 Frame Road Light HarnessItem Part Number Qty. Description Rev. 1001125385 1 FRAME ROAD LIGHTS HA

Page 315

ELECTRICALG10-55A, G12-55A 3120072810-56Figure 10-18 Boom Work Light HarnessX2TERM#WIREDESIGNATIONCOLOR GAUGE TYPE TO1 WORK LT YEL 14 AWG GXL SP12 LT

Page 316

ELECTRICAL31200728 G10-55A, G12-55A 10-57Figure 10-18 Boom Work Light HarnessItem Part Number Qty. Description Rev. 1001125382 1 BOOM WORK LIGHTS HARN

Page 317

ELECTRICALG10-55A, G12-55A 3120072810-58Figure 10-19 Cab Road Light HarnessPY6140X1X2X4X9X7X5X8X8X6X3123478913141014111256

Page 318

ELECTRICAL31200728 G10-55A, G12-55A 10-59Figure 10-19 Cab Road Light HarnessItem Part Number Qty. Description Rev. 1001090509 1 CAB ROAD LIGHTS HARNES

Page 319

ELECTRICALG10-55A, G12-55A 3120072810-60Figure 10-20 Cab Work Light Harness54X7X64X54X41X12X33X2PAL7070

Page 320

ELECTRICAL31200728 G10-55A, G12-55A 10-61Figure 10-20 Cab Work Light HarnessItem Part Number Qty. Description Rev. 1001125384 1 CAB WORK LIGHT HARNESS

Page 321

ELECTRICALG10-55A, G12-55A 3120072810-62Figure 10-21 A/C Harness123123PAL301124525A OPT GND 16 GA GXLAC SW 16 GA GXLFAN SW C 16 GA GXLTYPABW

Page 322

ELECTRICAL31200728 G10-55A, G12-55A 10-63Figure 10-21 A/C HarnessItem Part Number Qty. Description Rev. 91563247 1 A/C HARNESS, (includes items 1 thru

Page 323

BOOM31200728 G10-55A, G12-55A 2-15 Figure 2-4 Third Boom SectionItem Part Number Qty. Description Rev.3 1001114001B 1 THIRD BOOM SECTION WELDMENT7 Ref

Page 324

ELECTRICALG10-55A, G12-55A 3120072810-64Figure 10-22 VEC Harness1234CONNPOSWIRECOLORWIRELABELGAUGE1REDVEC PWRVEC PWR 8AWG2REDVEC PWRVECPWR 8AWGCONNPOS

Page 325

ELECTRICAL31200728 G10-55A, G12-55A 10-65Figure 10-22 VEC HarnessItem Part Number Qty. Description Rev. 1001131891 1 VEC HARNESS C1 1001117106 2 RING

Page 326

ELECTRICALG10-55A, G12-55A 3120072810-66This Page Intentionally Left Blank

Page 327 - ELECTRICAL

31200728 G10-55A, G12-55ASECTION 11 DECALS

Page 328

DECALSG10-55A, G12-55A 3120072811-2Figure 11-1 Cab & Frame DecalsPAP25762DAABBCCEE5153181512353833D301263913248162121(ENCLOSED CAB)VIEW C-C VIEW D

Page 329

DECALS31200728 G10-55A, G12-55A 11-3Figure 11-1 Cab & Frame Decals (Continued)PAP25711K1K2K3K4K5K6K7963419530372531321013617111412K8VIEW OF ENGINE

Page 330

DECALSG10-55A, G12-55A 3120072811-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev. 1001135774 Ref DECAL INSTALLATION, (G10-55

Page 331

DECALS31200728 G10-55A, G12-55A 11-519 4100181 1 HYDRAULIC OIL DECAL21 1702300 4 TIE-DOWN DECAL24 8466306 1 TILT ANGLE GAUGE25 91413061 1 IGNITION

Page 332

DECALSG10-55A, G12-55A 3120072811-6Figure 11-2 Boom DecalsVIEW F-FVIEW G-GFFGG

Page 333

DECALS31200728 G10-55A, G12-55A 11-7Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev. 1001135774 Ref DECAL INSTALLATION, (G10-55A), (ANSI)

Page 334

EFFECTIVITY PAGEG10-55A, G12-55A 31200728ii

Page 335

BOOMG10-55A, G12-55A 312007282-16Figure 2-5 Fourth Boom SectionPAL641054656248345576820158201786982842017885201103556063793375727687201458620145862018

Page 336

DECALSG10-55A, G12-55A 3120072811-8This Page Intentionally Left Blank

Page 337

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

Page 338

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

Page 339

The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed

Page 340

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

Page 341

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-1SECTION 13 PART NUMBER INDEX0100011 .. 1-

Page 342

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-21001096387 ... 8-171001096

Page 343

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-31001118245 ... 10-3, 10-7100111828

Page 344

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-41001139703 ... 6-241001139

Page 345

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-514404173 ...6-9, 10-2314404793

Page 346

BOOM31200728 G10-55A, G12-55A 2-17Figure 2-5 Fourth Boom SectionItem Part Number Qty. Description Rev.4 1001113745B 1 FOURTH BOOM SECTION WELDMENT7 Re

Page 347

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-64460590 ... 10-30, 10-344460742 1

Page 348

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-770021803 ... 4-5700

Page 349

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-870023937 ... 9-1170023

Page 350

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-970287185-21, 5-25, 5-43, 5-457028733 ...

Page 351

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-1080934498 ... 7-9, 7-11809611

Page 352

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200728 G10-55A, G12-55A 13-1191041451 ...2-21, 2-23, 2-25, 2-27, 8-2

Page 353

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A, G12-55A 3120072813-125-4591514089 ... 5-37

Page 355

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com31200728JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

Page 356

BOOMG10-55A, G12-55A 312007282-18Figure 2-5 Fourth Boom SectionPAL642058656648283109136201146201781001361392017813720199556063793375727614420197117201

Page 357

BOOM31200728 G10-55A, G12-55A 2-19 Figure 2-5 Fourth Boom SectionItem Part Number Qty. Description Rev.4 1001114008B 1 FOURTH BOOM SECTION WELDMENT7

Page 358

BOOMG10-55A, G12-55A 312007282-20Figure 2-6 Extend Chains989944054044064054034013989940540440640540340110778911820180311081301311328303303301302104054

Page 359

BOOM31200728 G10-55A, G12-55A 2-21Figure 2-6 Extend ChainsItem Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for

Page 360

BOOMG10-55A, G12-55A 312007282-22Figure 2-6 Extend Chains949544054044064054034013949540540440640540340110778711420180301041261271288303303301302104054

Page 361

BOOM31200728 G10-55A, G12-55A 2-23 Figure 2-6 Extend ChainsItem Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 fo

Page 362

BOOMG10-55A, G12-55A 312007282-24Figure 2-7 Retract ChainsPAL64501234111110103536399899922019140140240440640540537384012012791922015055014065045055024

Page 363

BOOM31200728 G10-55A, G12-55A 2-25Figure 2-7 Retract ChainsItem Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 fo

Page 364

1Machine ConfigurationTwo configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Deca

Page 365 - PAP33010

BOOMG10-55A, G12-55A 312007282-26Figure 2-7 Retract ChainsPAL64701234101011113536399495892018860660150660560460437384011612388892015055015045065055026

Page 366

BOOM31200728 G10-55A, G12-55A 2-27 Figure 2-7 Retract ChainsItem Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 f

Page 367

BOOMG10-55A, G12-55A 312007282-28604 88581112 4 SNAP RING605 91413122 2 PIN606 91563036 1 LEAF CHAIN, BL866 Figure 2-7 Retract Chains (Continued)Item

Page 368

BOOM31200728 G10-55A, G12-55A 2-29 Figure 2-7 Retract Chains (Continued)Item Part Number Qty. Description Rev.

Page 369

BOOMG10-55A, G12-55A 312007282-30Figure 2-8 Manual Quick AttachPY720020220112716910111810110210491031744910

Page 370

BOOM31200728 G10-55A, G12-55A 2-31Figure 2-8 Manual Quick AttachItem Part Number Qty. Description Rev. 1001142789 Ref MANUAL QUICK ATTACH INSTALLATION

Page 371

BOOMG10-55A, G12-55A 312007282-32This Page Intentionally Left Blank

Page 372 - SP BAT PWR 16 GA GXL

31200728 G10-55A, G12-55ASECTION 3 ATTACHMENTS

Page 373

ATTACHMENTSG10-55A, G12-55A 312007283-2Figure 3-1 Standard Carriage624135PY0430Before S/N 0160052000

Page 374

ATTACHMENTS31200728 G10-55A, G12-55A 3-3Figure 3-1 Standard CarriageItem Part Number Qty. Description Rev. 1170021 1 50 IN CARRIAGE, (includes all ite

Page 375

2General Information1. MACHINE IDENTIFICATIONMachines are identified by model & in some cases a combination of model, serial number (S/N) or regio

Page 376

ATTACHMENTSG10-55A, G12-55A 312007283-4Figure 3-1 Standard CarriageS/N 0160052000 & After

Page 377

ATTACHMENTS31200728 G10-55A, G12-55A 3-5 Figure 3-1 Standard CarriageItem Part Number Qty. Description Rev. 1001146084 1 50 IN TILT CARRIAGE WITH LIFT

Page 378

ATTACHMENTSG10-55A, G12-55A 312007283-6Figure 3-2 Side Tilt Carriage5621811104163152327871992092514317312624302928PAP2971212211262122

Page 379

ATTACHMENTS31200728 G10-55A, G12-55A 3-7Figure 3-2 Side Tilt CarriageItem Part Number Qty. Description Rev.1170054 1 50 IN SIDE TILT CARRIAGE, (includ

Page 380

ATTACHMENTSG10-55A, G12-55A 312007283-8Figure 3-3 50 In Side Shift CarriagePAP25630K1K2242522232626555586154491616171777218319183191414131320212111111

Page 381

ATTACHMENTS31200728 G10-55A, G12-55A 3-9Figure 3-3 50 In Side Shift CarriageItem Part Number Qty. Description Rev. 1001142790 1 50 IN SIDE SHIFT CARRI

Page 382

ATTACHMENTSG10-55A, G12-55A 312007283-10Figure 3-4 Dual Fork Positioning Carriage109113115108128101127114114130120104104120102133134135131102120106121

Page 383

ATTACHMENTS31200728 G10-55A, G12-55A 3-11Figure 3-4 Dual Fork Positioning CarriageItem Part Number Qty. Description Rev. 7301295 1 50 IN DUAL FORK POS

Page 384

ATTACHMENTSG10-55A, G12-55A 312007283-12Figure 3-5 90 Degree Swing Carriage361820734253434263363121116111112115529292423211820131820142717271820171412

Page 385

ATTACHMENTS31200728 G10-55A, G12-55A 3-13Figure 3-5 90 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001095418 1 72 IN 90 DEGREE SWING

Page 386

3271899671

Page 387

ATTACHMENTSG10-55A, G12-55A 312007283-14Figure 3-6 180 Degree Swing Carriage

Page 388 - Figure 10-21 A/C Harness

ATTACHMENTS31200728 G10-55A, G12-55A 3-15Figure 3-6 180 Degree Swing Carriage (Continued)

Page 389

ATTACHMENTSG10-55A, G12-55A 312007283-16Figure 3-6 180 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001104992 1 72 IN 180 DEGREE SWING

Page 390

ATTACHMENTS31200728 G10-55A, G12-55A 3-17108 90554071 2 ADAPTER, 90 DEGREES109 91564003 2 VALVE110 90554065 2 ADAPTER, 90 DEGREES111 70021983 1 HO

Page 391

ATTACHMENTSG10-55A, G12-55A 312007283-18Figure 3-7 Sheet Handler Carriage1234567101102103104105106107PY1510

Page 392

ATTACHMENTS31200728 G10-55A, G12-55A 3-19Figure 3-7 Sheet Handler CarriageItem Part Number Qty. Description Rev. 1001100227 1 SHEET MATERIAL CARRIAGE,

Page 393 - SECTION 11

ATTACHMENTSG10-55A, G12-55A 312007283-20Figure 3-8 Forks & Attaching PartsPY6940214535101102

Page 394 - G10-55A, G12-55A 3120072811-2

ATTACHMENTS31200728 G10-55A, G12-55A 3-21Figure 3-8 Forks & Attaching PartsItem Part Number Qty. Description Rev. 2340037 6 48 IN (1219 mm) CUBING

Page 395 - VIEW OF ENGINE COMPARTMENT

ATTACHMENTSG10-55A, G12-55A 312007283-22Figure 3-9 Fork Mounted PlatformPY1640104101109114118106107108113105105105112103110115117111116 41026358712

Page 396 - G10-55A, G12-55A 3120072811-4

ATTACHMENTS31200728 G10-55A, G12-55A 3-23Figure 3-9 Fork Mounted PlatformItem Part Number Qty. Description Rev. 1001103637 1 FORK MOUNTED PERSONNEL PL

Page 397

4This Page Intentionally Left Blank

Page 398 - Figure 11-2 Boom Decals

ATTACHMENTSG10-55A, G12-55A 312007283-24Figure 3-10 Fork Mounted Hook2167453PAL4560NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USE

Page 399

ATTACHMENTS31200728 G10-55A, G12-55A 3-25Figure 3-10 Fork Mounted HookItem Part Number Qty. Description Rev. 91565094 1 FORK MOUNTED HOOK, (includes a

Page 400 - G10-55A, G12-55A 3120072811-8

ATTACHMENTSG10-55A, G12-55A 312007283-26Figure 3-11 General Purpose Bucket

Page 401 - RECOMMENDED SPARE PARTS

ATTACHMENTS31200728 G10-55A, G12-55A 3-27Figure 3-11 General Purpose BucketItem Part Number Qty. Description Rev.1001100822 1 72 IN BUCKET, 1.0 ³ YARD

Page 402

ATTACHMENTSG10-55A, G12-55A 312007283-28Figure 3-12 Grapple Bucket

Page 403

ATTACHMENTS31200728 G10-55A, G12-55A 3-29Figure 3-12 Grapple BucketItem Part Number Qty. Description Rev. 0930020 1 GRAPPLE BUCKET, (includes all item

Page 404

ATTACHMENTSG10-55A, G12-55A 312007283-30Figure 3-13 Truss BoomPY1540321

Page 405 - SECTION 13 PART NUMBER INDEX

ATTACHMENTS31200728 G10-55A, G12-55A 3-31Figure 3-13 Truss BoomItem Part Number Qty. Description Rev. 1001099902 1 12 FT TRUSS BOOM, (includes all ite

Page 406

ATTACHMENTSG10-55A, G12-55A 312007283-32Figure 3-14 Truss Boom with Winch2221232524232221201917161815456788910121311PAP3441

Page 407

ATTACHMENTS31200728 G10-55A, G12-55A 3-33Figure 3-14 Truss Boom with WinchItem Part Number Qty. Description Rev. 1001099351 1 12 FT TRUSS BOOM WITH WI

Page 408

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200728 G10-55A, G12-55A 5SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . .

Page 409

ATTACHMENTSG10-55A, G12-55A 312007283-34Figure 3-15 8 Foot Standard MastPAP4080275 PSI2613251487121510918192016172124222311 634251454643K1K2K3K4K54710

Page 410

ATTACHMENTS31200728 G10-55A, G12-55A 3-35Figure 3-15 8 Foot Standard Mast (Continued)27283334403935272832333440392728363738383741313029485848546148555

Page 411

ATTACHMENTSG10-55A, G12-55A 312007283-36Figure 3-15 8 Foot Standard MastItem Part Number Qty. Description Rev.1001108668 1 8 FT STANDARD MAST, (4500 l

Page 412

ATTACHMENTS31200728 G10-55A, G12-55A 3-3749 70022936 1 FLOW LIMITER50 70022937 1 FITTING, 45 DEGREE51 70022949 2 LOCKWASHER, M1052 70022950 2 HEX SOCK

Page 413

ATTACHMENTSG10-55A, G12-55A 312007283-38Figure 3-16 8 Ft Side Tilt Electric MastPAP3730275 PSI2613251487121510918192016172124222311 342514546474310998

Page 414

ATTACHMENTS31200728 G10-55A, G12-55A 3-39Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)PAP372027283334403935272832333440392728363738383741313029

Page 415

ATTACHMENTSG10-55A, G12-55A 312007283-40Figure 3-16 8 Ft Side Tilt Electric MastItem Part Number Qty. Description Rev.1001108669 1 8 FT SIDE TILT ELEC

Page 416

ATTACHMENTS31200728 G10-55A, G12-55A 3-4149 70022934 4 FITTING, 90 DEGREE50 70022948 2 LOCKWASHER, M851 70022951 2 CAPSCREW, M8X6052 70022935 2 STRAIG

Page 417

ATTACHMENTSG10-55A, G12-55A 312007283-4298 70022949 5 LOCKWASHER, M1099 70022958 3 CAPSCREW, M10X20100 70022961 1 SHAFT101 70022959 1 WASHER102 700229

Page 418 - JLG Worldwide Locations

ATTACHMENTS31200728 G10-55A, G12-55A 3-43Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)Item Part Number Qty. Description Rev.

Related models: G10-55A Parts Manual

Comments to this Manuals

No comments