Jlg 460SJ Operator Manual User Manual

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Summary of Contents

Page 1 - Operation and Safety Manual

ANSI®Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times.Boom Lift Models400S 400SJ3121216September 18,

Page 2

TABLE OF CONTENTSiv – JLG Lift – 3121216SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4-9. Decal Installation - Sheet 2 of 4. . .

Page 3 - FOREWORD

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-4 – JLG Lift – 3121216Travel Speed, boom stowed.(2WD/4WD) 4.5 m.p.h. (7.24 kmh)(27-32 s

Page 4

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-5CapacitiesMax. Tire Load 7200 lb (3266 kg)Ground Bearing Pressur

Page 5 - Contact:

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-6 – JLG Lift – 3121216EngineNOTE: RPM Tolerances are ± 100.Table 6-6. Caterpillar 3024/

Page 6 - REVISION LOG

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-7Table 6-8. Deutz F3M1011F/F3M2011F/D2011L03Fuel DieselNo. of Cyli

Page 7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-8 – JLG Lift – 3121216Table 6-10. GM 3.0LFuel Gasoline or Gasoline/LP GasNo. of Cylinde

Page 8

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-9TiresTable 6-13. TiresSize Type Pressure Weight12x16.5 Pneumatic

Page 9

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-10 – JLG Lift – 3121216Hydraulic OilNOTE: Hydraulic oils must have anti-wear qualities

Page 10 - TABLE OF CONTENTS

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-11Table 6-16. UCon Hydrolube HP-5046Type Synthetic BiodegradableSp

Page 11 - LIST OF TABLES

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-12 – JLG Lift – 3121216Table 6-18. Mobil EAL Envirosyn H SpecsType Synthetic Biodegrada

Page 12

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-13Critical Stability WeightsTable 6-20. Critical Stability Weights

Page 13 - 1.2 PRE-OPERATION

TABLE OF CONTENTS3121216 – JLG Lift – vSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF TABLES1-1 Minimum Approach Distances

Page 14 - Workplace Inspection

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-14 – JLG Lift – 3121216Serial Number LocationA serial number plate is affixed to the le

Page 15 - General

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-15-40°F(-40°C)-30F°(-34°C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C) 10°

Page 16 - Trip and Fall Hazards

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-16 – JLG Lift – 3121216(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 17 - Electrocution Hazards

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-17-40F(-40 C)-30 F(-34 C)-20 F(-29 C)-10 F(-23 C) 0F(-18C) 10 F(-

Page 18 - 1-6 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-18 – JLG Lift – 3121216(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 19 - Tipping Hazards

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-19-40°°F(-40 C)-30° °F(-34 C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C)

Page 20 - 1-8 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-20 – JLG Lift – 3121216(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 21 - 3121216 – JLG Lift – 1-9

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-21-40 F(-40 C)-30 F(-34 C)-20 F(-29 C)-10 F(-23 C) 0F(-18C) 10 F(

Page 22 - 1-10 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-22 – JLG Lift – 3121216(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 23 - Maintenance Hazards

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-23-40°°F(-40 C)-30° °F(-34 C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C)

Page 24 - 1-12 – JLG Lift – 3121216

TABLE OF CONTENTSvi – JLG Lift – 3121216SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEThis page intentionally blank.

Page 25 - Battery Hazards

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-24 – JLG Lift – 3121216(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 26 - 1-14 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-25176427*38,9,13,14,15,24,255201812,1911Figure 6-12. Operator Main

Page 27 - Operator Responsibility

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-26 – JLG Lift – 31212161764283105Figure 6-13. Operator Maintenance and Lubrication Diag

Page 28 - 2-2 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-27176432722,2351221Figure 6-14. Operator Maintenance and Lubricati

Page 29 - 3121216 – JLG Lift – 2-3

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-28 – JLG Lift – 31212166.3 OPERATOR MAINTENANCENOTE: The following numbers correspond t

Page 30 - 2-4 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-293. Wheel Drive HubLube Point(s) - Level/Fill PlugCapacity - 17 o

Page 31 - Pre-Start Inspection

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-30 – JLG Lift – 31212167. Suction StrainersLube Point(s) - 2Interval - Every 2 years or

Page 32 - Functional Check

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-31MINIMUM LEVEL,OIL HOTMINIMUM OIL LEVELMINIMUM LEVEL,OIL COLDNOTE

Page 33 - 3121216 – JLG Lift – 2-7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-32 – JLG Lift – 312121610. Oil Change w/Filter - Deutz 2.9 L4 Lube Point(s) - Fill Cap

Page 34 - 2-8 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-3312. Oil Change w/Filter - GMLube Point(s) - Fill Cap/Spin-on Ele

Page 35 - Walk-Around inspection

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

Page 36 - 2-10 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-34 – JLG Lift – 312121616. Fuel Pre-Filter - Deutz D2.9Lube Point(s) - Replaceable Elem

Page 37 - 3121216 – JLG Lift – 2-11

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-3518. Fuel Strainer - Deutz D2011Lube Point(s) - Replaceable Eleme

Page 38 - 2-12 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-36 – JLG Lift – 312121620. Fuel Filter - FordLube Point(s) - Replaceable Element Interv

Page 39 - 3.2 CONTROLS AND INDICATORS

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-3723. Electronic Pressure Regulator (LP only)Interval - 3 Months o

Page 40 - Ground Controls

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-38 – JLG Lift – 312121627. Air Filter Lube Point(s) - Replaceable Element Interval - Ev

Page 41 - 3121216 – JLG Lift – 3-3

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-396.4 TIRES & WHEELSTire InflationThe air pressure for pneumat

Page 42 - 3-4 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-40 – JLG Lift – 3121216Wheel ReplacementThe rims installed on each product model have b

Page 43 - 3121216 – JLG Lift – 3-5

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-412. Tighten nuts in the following sequence: 3. The tightening of

Page 44 - 3-6 – JLG Lift – 3121216

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-42 – JLG Lift – 31212166.5 DRAINING OIL BUILD UP FROM THE PROPANE REGULATOR (PRIOR TO S

Page 45 - 3121216 – JLG Lift – 3-7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-436. Remove the retainer clip for the LPG fuel temperature sensor

Page 46 - 3-8 – JLG Lift – 3121216

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121216• An operator must not accept operating responsibilities until adequate training has been given

Page 47 - 3121216 – JLG Lift – 3-9

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-44 – JLG Lift – 31212166.6 PROPANE FUEL FILTER REPLACEMENTRemoval1. Relieve the propane

Page 48 - Platform Station

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-45112133344556778899OR10101111121. Electric Lock Off Solenoid2. Mo

Page 49 - 3121216 – JLG Lift – 3-11

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-46 – JLG Lift – 31212166.7 PROPANE FUEL SYSTEM PRESSURE RELIEFTHE PROPANE FUEL SYSTEM O

Page 50 - 3-12 – JLG Lift – 3121216

SECTION 7 - INSPECTION AND REPAIR LOG3121216 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

Page 51 - 3121216 – JLG Lift – 3-13

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121216Table 7-1. Inspection and Repair LogDate Comments

Page 52 - 3-14 – JLG Lift – 3121216

TRANSFER OF OWNERSHIPTo Produc t Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know

Page 55 - 3121216 – JLG Lift – 3-17

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

Page 56 - 3-18 – JLG Lift – 3121216

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-3Machine Inspection • Do not operate this machine until the inspections and func-tional checks as

Page 57 - 3121216 – JLG Lift – 3-19

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121216• Do not carry materials directly on platform railing unless approved by JLG.• When two or more

Page 58 - 3-20 – JLG Lift – 3121216

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-5• Before operating the machine, make sure all gates are closed and fastened in their proper posi

Page 59 - SECTION 4. MACHINE OPERATION

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121216• Maintain distance from electrical lines, apparatus, or any ener-gized (exposed or insulated) p

Page 60 - Stability

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-7• The minimum approach distance may be reduced if insulating barriers are installed to prevent c

Page 62 - Starting Procedure

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121216• Never exceed the maximum work load as specified on the platform. Keep all loads within the con

Page 63 - Shutdown Procedure

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-9DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S).Table 1-2. Beaufort Sca

Page 64

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121216Crushing and Collision Hazards• Approved head gear must be worn by all operating and ground per

Page 65 - 4.4 TRAVELING (DRIVING)

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-111.4 TOWING, LIFTING, AND HAULING• Never allow personnel in platform while towing, lifting, or h

Page 66

SECTION 1 - SAFETY PRECAUTIONS1-12 – JLG Lift – 3121216• DO NOT use your hand to check for leaks. Use a piece of card-board or paper to search for lea

Page 67 - Traveling Forward or Reverse

SECTION 1 - SAFETY PRECAUTIONS3121216 – JLG Lift – 1-13Battery Hazards• Always disconnect batteries when servicing electrical compo-nents or when perf

Page 68 - Loading from Ground Level

SECTION 1 - SAFETY PRECAUTIONS1-14 – JLG Lift – 3121216NOTES:

Page 69 - 4.8 BOOM

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

Page 70 - Telescoping the Main Boom

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31212162.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

Page 71 - MACHINES

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-3Table 2-1.Inspection and Maintenance TableType Frequency

Page 72

FOREWORD3121216 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to pr

Page 73 - 4.12 TIE DOWN AND LIFTING

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121216131211107832654Figure 2-1. Basic Nomenclature1. Platfor

Page 74

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-5Pre-Start InspectionThe Pre-Start Inspection should incl

Page 75

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 3121216Functional CheckFirst, using the ground controls, check

Page 76

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-711. Footswitch.FOOTSWITCH MUST BE ADJUSTED SO THAT FUNCT

Page 77 - 4.13 TOWING

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121216Figure 2-2. Daily Walk-Around Inspection - Sheet 1 of 3

Page 78 - 4.14 PLACARDS AND DECALS

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-9Walk-Around inspectionBegin the "Walk-Around Inspec

Page 79

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-10 – JLG Lift – 312121614. Fuel Supply - Filler cap secure, no visible damage

Page 80

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121216 – JLG Lift – 2-112.3 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)LOCKOUT

Page 81

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-12 – JLG Lift – 312121610. With boom over left side, place DRIVE control lever

Page 82

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALTHE MANUFACTURER HAS NO DIREC

Page 83

FOREWORDb – JLG Lift – 3121216SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILLRESULT IN S

Page 84

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121216Ground ControlsSee Figure 3-1., Ground Control Station - S Models and Figure 3-2.,

Page 85

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-3Figure 3-1. Ground Control Station - S Models1. Platform Rotate2. Platform Levelin

Page 86

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 3121216Figure 3-2. Ground Control Station - SJ Models1. Platform Rotate2. Platform Leveli

Page 87

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-5WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP SWITCH MUST BE POSITIONED T

Page 88

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121216WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR UNDER PLATFORM.6. B

Page 89

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-7Ground Control Indicator PanelSee Figure 3-3., Ground Control Indicator Panel (Pr

Page 90

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 31212164. Engine Oil Temperature Indicator (Deutz) Indicates that the temperature of the

Page 91

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-97. Glow Plug Wait Indicator (Diesel) Indicates the glow plugs are on. The glow plu

Page 92

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 3121216Platform StationSee Figure 3-5., Platform Control Console and Figure 3-6., Platfo

Page 93

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-11123456789101112131. Drive Speed/Torque Select2. Platform Leveling Override3. Horn4

Page 94

FOREWORD3121216 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REP

Page 95 - 5.3 EMERGENCY OPERATION

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 31212161001107677 A1705170 A1702938123456158971011 17 1612131. Drive Speed/Torque Select2

Page 96 - 5-2 – JLG Lift – 3121216

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-135. Auxiliary Power Energizes the electrically operated pump, when actuated. (Swit

Page 97 - 6.2 OPERATING SPECIFICATIONS

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 31212168. Drive/Steer Provides for driving either forward or backward. Push for-ward to

Page 98 - 6-2 – JLG Lift – 3121216

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-15NOTE: When boom is positioned above horizontal and any of the following switches,

Page 99 - 3121216 – JLG Lift – 6-3

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 312121615. Drive Orientation Override When the boom is swung over the rear tires or furt

Page 100 - 6-4 – JLG Lift – 3121216

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-171. Tilt2. Platform Overload3. Capacity4. Fuel Level5. Enable6. Glow Plug7. Malfunc

Page 101 - Capacities

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-18 – JLG Lift – 31212163. Capacity Indicator Indicates the maximum capacity for the current position of

Page 102 - 6-6 – JLG Lift – 3121216

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121216 – JLG Lift – 3-195. Enable Indicator Indicates that the footswitch is depressed and the platform c

Page 103 - 3121216 – JLG Lift – 6-7

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-20 – JLG Lift – 31212168. AC Generator (If Equipped) When illuminated (Green), indicates the generator i

Page 104 - 6-8 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic personnel

Page 105 - 3121216 – JLG Lift – 6-9

FOREWORDd – JLG Lift – 3121216REVISION LOGOriginal Issue - June 8, 2005Revised - October 14, 2005Revised - February 8, 2006Revised - May 24, 2006R

Page 106 - Hydraulic Oil

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3121216StabilityThis machine as originally manufactured by JLG Industries Inc., when operated within its

Page 107 - 3121216 – JLG Lift – 6-11

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-3TELESCOPE FULLY EXTENDEDBOOMHORIZONTALFigure 4-2. Position Of Least Forward StabilityBOOM HORIZO

Page 108 - 6-12 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31212164.3 ENGINE OPERATIONNOTE: Initial starting should always be performed from the Ground Control sta

Page 109 - Critical Stability Weights

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-56. Turn key of SELECT switch to PLATFORM. 7. From Platform position POWER/EMERGENCY STOP switch t

Page 110 - Serial Number Location

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121216Fuel Reserve / Shut-Off SystemNOTE: Reference the Service and Maintenance Manual along with a qua

Page 111 - 3121216 – JLG Lift – 6-15

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-74.4 TRAVELING (DRIVING)See Figure 4-3., Grades and SideslopesDO NOT DRIVE WITH BOOM EXTENDED OR A

Page 112 - 6-16 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3121216Figure 4-3. Grades and SideslopesDO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON MAN

Page 113 - 3121216 – JLG Lift – 6-17

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-9Traveling Forward or Reverse1. With engine running, depress footswitch and position DRIVE control

Page 114 - 6-18 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31212164.5 STEERINGDepress footswitch to steer machine, push on the left side of the switch to steer le

Page 115 - 3121216 – JLG Lift – 6-19

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-11Platform Level AdjustmentONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF

Page 116 - 4150548-E

TABLE OF CONTENTS3121216 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

Page 117 - 3121216 – JLG Lift – 6-21

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121216TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELE

Page 118

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-134.9 AUXILIARY POWER - NON ADE EQUIPPED MACHINESWHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE

Page 119 - 3121216 – JLG Lift – 6-23

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 31212164.10 AUXILIARY POWER - ADE EQUIPPED MACHINESWHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MO

Page 120

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-154.11 SHUT DOWN AND PARK1. Drive machine to a protected area.2. Assure main boom is fully retract

Page 121 - 3121216 – JLG Lift – 6-25

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 3121216Figure 4-4. Machine Tie Down - 400S ModelsNOTE: When transporting machine over rough terrain or

Page 122 - 6-26 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-17Figure 4-5. Machine Tie Down - 460SJ ModelsNOTE: When transporting machine over rough terrain o

Page 123 - 3121216 – JLG Lift – 6-27

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121216Figure 4-6. Lifting and Tie Down

Page 124 - 6.3 OPERATOR MAINTENANCE

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-194.13 TOWINGRUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE

Page 125 - 3121216 – JLG Lift – 6-29

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 31212164.14 PLACARDS AND DECALSRead and understand all placards and decals. Do not operate any machine

Page 126 - 6-30 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-21 Figure 4-8. Decal Installation - Sheet 1 of 4

Page 127 - 3121216 – JLG Lift – 6-31

TABLE OF CONTENTSii – JLG Lift – 3121216SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.4 TRAVELING (DRIVING) . . . . . . . . . .

Page 128 - 6-32 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 3121216400S750498244546353192022332145 24 26352425Figure 4-9. Decal Installation - Sheet 2 of 4

Page 129 - 3121216 – JLG Lift – 6-33

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-23 Figure 4-10. Decal Installation - Sheet 3 of 4

Page 130 - 6-34 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 3121216Figure 4-11. Decal Installation - Sheet 4 of 4

Page 131 - 3121216 – JLG Lift – 6-35

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-25Table 4-1. Decals - 400S with 500 lb (227 or 230 kg) CapacityItem # ANSI0259159-CCE/Australian02

Page 132 - 6-36 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-26 – JLG Lift – 312121618 1701504 1701504 1701504 1701504 1701504 1701504 1701504 170150419 - - - - 1704008 - - 1704006

Page 133 - 3121216 – JLG Lift – 6-37

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-2736 - - - - - - - - - - - - - - - -37 - - - - - - - - - - - - - - - -38 - - - - - - - - - - - - -

Page 134 - 6-38 – JLG Lift – 3121216

SECTION 4 - MACHINE OPERATION4-28 – JLG Lift – 312121653 - - - - - - - - - - - - - - - -54 1705351 - - 1705905 1705430 1705429 1705426 1705427 1705910

Page 135 - Tire Replacement

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-29Table 4-2. Decals - 400S with 750 lb (340 kg) CapacityItem # ANSI0259981-DCE0275068-DPortuguese/

Page 136 - Wheel Installation

SECTION 4 - MACHINE OPERATION4-30 – JLG Lift – 312121618 1701504 1701504 1701504 1701504 1701504 1701504 1701504 170150419 - - - - 1704008 - - 1704006

Page 137 - 3121216 – JLG Lift – 6-41

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-3136 - - - - - - - - - - - - - - - -37 - - - - - - - - - - - - - - - -38 - - - - - - - - - - - - -

Page 138 - 6-42 – JLG Lift – 3121216

TABLE OF CONTENTS3121216 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE6.5 DRAINING OIL BUILD UP FROM THE PROPANE

Page 139 - 3121216 – JLG Lift – 6-43

SECTION 4 - MACHINE OPERATION4-32 – JLG Lift – 312121653 - - - - - - - - - - - - - - - -54 1705351 - - 1705905 1705430 1705429 1705426 1705427 1705910

Page 140 - Installation

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-33Table 4-3. Decals - 460SJItem # ANSI0259160-CAustralian1001114405-DPortuguese/Spanish0259186-DCh

Page 141 - 3121216 – JLG Lift – 6-45

SECTION 4 - MACHINE OPERATION4-34 – JLG Lift – 312121618 1701504 1701504 1701504 1701504 1701504 1701504 1701504 170150419 - - - - 1704008 - - 1704006

Page 142 - 6.8 SUPPLEMENTAL INFORMATION

SECTION 4 - MACHINE OPERATION3121216 – JLG Lift – 4-3536 - - - - - - - - - - - - - - - -37 - - - - - - - - - - - - - - - -38 - - - - - - - - - - - - -

Page 143 - 3121216 – JLG Lift – 7-1

SECTION 4 - MACHINE OPERATION4-36 – JLG Lift – 312121654 1705351 - - 1705905 1705430 1705429 1705426 1702427 170591055 - - 1001112551 - - - - - - - -

Page 144 - 7-2 – JLG Lift – 3121216

SECTION 5 - EMERGENCY PROCEDURES3121216 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

Page 145 - TRANSFER OF OWNERSHIP

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 3121216Platform or Boom Caught OverheadIf the platform or boom becomes jammed or snagged in over-head

Page 146

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6.1

Page 147

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-2 – JLG Lift – 3121216Stowed Length 20ft. 2in. (6.15 m)Wheelbase 7ft. 10in. (2,3 m)Grou

Page 148 - JLG Worldwide Locations

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121216 – JLG Lift – 6-3Stowed Length 20ft. 2in. (6.15 m)Wheelbase 7ft. 10in. (2,3 m)Grou

Related models: 400S Operator Manual

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