Jlg 41AM (3120753-2014) Parts Manual User Manual

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Summary of Contents

Page 2

SECTION 1 - BASE 10 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-1. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)

Page 3

SECTION 3 - MAST 100 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 25 1271390 1 Channel, Mast #2 25AM 25 1271395 1 Channel

Page 4

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 101 ITEM PART NUMBER QTY DESCRIPTION REV 64 4750800 10 Flatwasher, 8in Wide 65 4751600 14 Flatwa

Page 5

SECTION 3 - MAST 102 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 89 3020039 AR Lubricant Only (SN 0900029962 to Present)

Page 7 - TABLE OF CONTENTS

SECTION 3 - MAST 104 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 3-3. MAST ASSEMBLY - 30AM & 41AM

Page 8

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 105 FIGURE 3-3. MAST ASSEMBLY - 30AM & 41AM ITEM PART NUMBER QTY DESCRIPTION REV Ref MAST

Page 9

SECTION 3 - MAST 106 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 26 1001109245 1 Channel, Mast #1 30AM (SN 0900031618 to

Page 10 - SECTION 1 - BASE

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 107 ITEM PART NUMBER QTY DESCRIPTION REV 59 4567491 2 Tube, Spacer 60 4567492 1 Tube, Spacer 61

Page 11

SECTION 3 - MAST 108 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 90A 1683699 1 Cylinder Assembly 30AM (Prior to SN 090001

Page 12

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 109 ITEM PART NUMBER QTY DESCRIPTION REV 307 4300129 1 Stud

Page 13

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 11 FIGURE 1-1. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ITEM PART NUMBER

Page 14

SECTION 3 - MAST 110 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS

Page 15

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 111 FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS ITEM PART NUMBER QTY DESCRIPTION REV Ref

Page 16

SECTION 3 - MAST 112 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 37 1001100945 2 Wheel 4in (20AM/25AM/ Only) 30AM (SN 090

Page 17

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 113 ITEM PART NUMBER QTY DESCRIPTION REV 203 3311605 4 Locknut 3/8in-16NC 204 4711600 8 Washer 3

Page 18

SECTION 3 - MAST 114 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 406 1704277 1 Decal - Lanyard Attach (SN 0900018765 to P

Page 19

SECTION 4 - PLATFORM 3120753 20AM/25AM/30AM/36AM/41AM 115 SECTION 4 - PLATFORM

Page 20

SECTION 4 - PLATFORM 116 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATION

Page 21

SECTION 4 - PLATFORM 3120753 20AM/25AM/30AM/36AM/41AM 117 FIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV 0

Page 22

SECTION 4 - PLATFORM 118 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION

Page 23

SECTION 4 - PLATFORM 3120753 20AM/25AM/30AM/36AM/41AM 119 FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Re

Page 24

SECTION 1 - BASE 12 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 23 3422369 4 Pin, Plunger (Prior to SN 0900012037) 23 34

Page 25

SECTION 4 - PLATFORM 120 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV Ref DECAL DROPBAR INSTALLATION 0274606 Ref Decal

Page 27

SECTION 4 - PLATFORM 122 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE

Page 28

SECTION 4 - PLATFORM 3120753 20AM/25AM/30AM/36AM/41AM 123 FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE ITEM PART NUMBER QTY D

Page 29

SECTION 4 - PLATFORM 124 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 103 3510904 1 Plate, Platform Pan - 28in x 26in (71c

Page 31

SECTION 4 - PLATFORM 126 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 4-4. OPTIONAL PLATFORM COMPONENTS INSTALLATIONS

Page 32

SECTION 4 - PLATFORM 3120753 20AM/25AM/30AM/36AM/41AM 127 FIGURE 4-4. OPTIONAL PLATFORM COMPONENTS INSTALLATIONS ITEM PART NUMBER QTY DESCRIPTION

Page 34

SECTION 5 - CYLINDER 3120753 20AM/25AM/30AM/36AM/41AM 129 SECTION 5 - CYLINDER

Page 35 - SECTION 2 - CONTROLS

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 13 ITEM PART NUMBER QTY DESCRIPTION REV 101 4860184 2 Swivel Non-Locking Wheel (Prior to SN 09000

Page 36

SECTION 5 - CYLINDER 130 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900017519)

Page 37

SECTION 5 - CYLINDER 3120753 20AM/25AM/30AM/36AM/41AM 131 FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900017519) ITEM PART NUMBER QTY DESCRIP

Page 38

SECTION 5 - CYLINDER 132 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900017519 through 0900029961)

Page 39

SECTION 5 - CYLINDER 3120753 20AM/25AM/30AM/36AM/41AM 133 FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900017519 through 0900029961) ITEM PART NUMBER Q

Page 40

SECTION 5 - CYLINDER 134 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029962 to Present)

Page 41

SECTION 5 - CYLINDER 3120753 20AM/25AM/30AM/36AM/41AM 135 FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029962 to Present) ITEM PART NUMBER QTY DESCR

Page 43

SECTION 6 - HYDRAULIC 3120753 20AM/25AM/30AM/36AM/41AM 137 SECTION 6 - HYDRAULIC

Page 44

SECTION 6 - HYDRAULIC 138 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 6-1. HYDRAULIC DIAGRAM

Page 45

SECTION 6 - HYDRAULIC 3120753 20AM/25AM/30AM/36AM/41AM 139 FIGURE 6-1. HYDRAULIC DIAGRAM ITEM PART NUMBER QTY DESCRIPTION REV Ref NOTE: AC POWER

Page 46

SECTION 1 - BASE 14 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 1001093343 Ref STROBE LIGHT AND DESCENT ALARM INSTALLATI

Page 48

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 141 SECTION 7 - ELECTRICAL

Page 49

SECTION 7 - ELECTRICAL 142 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM PART NUMBER QTY DESCRIPTION REV Ref ELECTR

Page 50

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 143 ITEM PART NUMBER QTY DESCRIPTION REV Ref Harness, Frame with Potted Relay Options:

Page 51

SECTION 7 - ELECTRICAL 144 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV Ref Harness, Frame with Potted Relay Options:

Page 53

SECTION 7 - ELECTRICAL 146 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 7-2. ELECTRICAL DIAGRAM - 12VDC

Page 54

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 147

Page 55

SECTION 7 - ELECTRICAL 148 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 7-3. ELECTRICAL DIAGRAM - 100VAC

Page 56

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 149

Page 58

SECTION 7 - ELECTRICAL 150 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 7-4. ELECTRICAL DIAGRAM - 120VAC

Page 59

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 151

Page 60

SECTION 7 - ELECTRICAL 152 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 7-5. ELECTRICAL DIAGRAM - 240VAC

Page 61

SECTION 7 - ELECTRICAL 3120753 20AM/25AM/30AM/36AM/41AM 153

Page 63

SECTION 8 - DECALS 3120753 20AM/25AM/30AM/36AM/41AM 155 SECTION 8 - DECALS

Page 64

SECTION 8 - DECALS 156 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 8-1. DECAL INSTALLATION (SEE PARTS FOR USAGE CHART)

Page 65

SECTION 8 - DECALS 3120753 20AM/25AM/30AM/36AM/41AM 157 FIGURE 8-1. DECAL INSTALLATION (SEE PARTS FOR USAGE CHART) ITEM PART NUMBER QTY DESCRIPTIO

Page 66

SECTION 8 - DECALS 158 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 8 Ref Decal - Capacity (Prior to SN 0900027063) 8 17

Page 67

SECTION 8 - DECALS 3120753 20AM/25AM/30AM/36AM/41AM 159 ITEM PART NUMBER QTY DESCRIPTION REV 13 Ref Decal - Tiltback/Crushing Hazard Options: 13

Page 68

SECTION 1 - BASE 16 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-2. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)

Page 69

SECTION 8 - DECALS 160 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 2902418 1 Decal Kit - CSA Spec (Includes Items 1,2,4,

Page 71

SECTION 8 - DECALS 162 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 8-2. DECAL INSTALLATION (SEE PARTS FOR USAGE CHART)

Page 72

SECTION 8 - DECALS 3120753 20AM/25AM/30AM/36AM/41AM 163 FIGURE 8-2. DECAL INSTALLATION (SEE PARTS FOR USAGE CHART) ITEM PART NUMBER QTY DESCRIPTIO

Page 73

SECTION 8 - DECALS 164 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 8 1707107 1 Decal - 160kgs Capacity (China Spec) 8 17

Page 74

SECTION 8 - DECALS 3120753 20AM/25AM/30AM/36AM/41AM 165 ITEM PART NUMBER QTY DESCRIPTION REV 21 1001126700 3 Decal - Manlift (Brazil/ China/ Japane

Page 76

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3120753 20AM/25AM/30AM/36AM/41AM 167 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

Page 77

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 168 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 9-1. AM SERIES STANDARD PARTS ITEM PART NUMBER QTY DESCRI

Page 79

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 17 FIGURE 1-2. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ITEM PART NUMBER

Page 80

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 170 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 9-2. AM SERIES VARIABLE PARTS ITEM PART NUMBER QTY DESCRI

Page 81

SECTION 10 - SPECIAL OPTIONS 3120753 20AM/25AM/30AM/36AM/41AM 171 SECTION 10 - SPECIAL OPTIONS

Page 82

SECTION 10 - SPECIAL OPTIONS 172 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 10-1. SPECIAL OPTION LIST ITEM PART NUMBER QTY DESCRIPTION REV Ref MIS

Page 84

SECTION 10 - SPECIAL OPTIONS 174 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 10-2. STRADDLE INSTALLATION

Page 85

SECTION 10 - SPECIAL OPTIONS 3120753 20AM/25AM/30AM/36AM/41AM 175 FIGURE 10-2. STRADDLE INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref ST

Page 86

SECTION 10 - SPECIAL OPTIONS 176 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 30 4740434 60 Washer #8 (Nylon) 32 4751600

Page 87

SECTION 10 - SPECIAL OPTIONS 3120753 20AM/25AM/30AM/36AM/41AM 177 ITEM PART NUMBER QTY DESCRIPTION REV 206 4280296 3.25 ft/0.10m Strip, Wear Ref

Page 89

PART NUMBER INDEX 3120753 20AM/25AM/30AM/36AM/41AM 179 PART NUMBER INDEX

Page 90

SECTION 1 - BASE 18 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 407 4751000 4 Flatwasher #10 Wide 408 4922805 1 Harness,

Page 91

PART NUMBER INDEX 180 20AM/25AM/30AM/36AM/41AM 3120753 0010555 ... 165 0010557 ... 172 0100001 ...

Page 92

PART NUMBER INDEX 3120753 20AM/25AM/30AM/36AM/41AM 181 0801142 ... 99 0801143 ... 105 0801144 ...

Page 93

PART NUMBER INDEX 182 20AM/25AM/30AM/36AM/41AM 3120753 1703464 ... 159, 165 1703681 ... 54, 119, 124, 157, 164, 165 1703778 ...

Page 94

PART NUMBER INDEX 3120753 20AM/25AM/30AM/36AM/41AM 183 3570893 ... 95, 100, 106 3570923 ... 81, 83, 88, 89 3570927 ... 29 35

Page 95

PART NUMBER INDEX 184 20AM/25AM/30AM/36AM/41AM 3120753 4845578 ... 119 4845705 ... 12 4845706 ... 29,

Page 96

PART NUMBER INDEX 3120753 20AM/25AM/30AM/36AM/41AM 185 7020633 ... 79 7020663 ... 79 7020673 ...

Page 100 - SECTION 3 - MAST

SECTION 1 - BASE 20 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION

Page 101

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 21 FIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref OUTR

Page 102

SECTION 1 - BASE 22 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 18 4567733 1 Beam, Outrigger 30AM - All Specs except CSA

Page 103

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 23 ITEM PART NUMBER QTY DESCRIPTION REV 0271424 Ref All Specs except CSA Spec (SN 0900031575 thr

Page 104

SECTION 1 - BASE 24 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-4. MAST SUPPORT INSTALLATION

Page 105

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 25

Page 106

SECTION 1 - BASE 26 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-4. MAST SUPPORT INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref USAGE CHART

Page 107

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 27 ITEM PART NUMBER QTY DESCRIPTION REV Ref Note: See Usage Chart for SN 0900031575 to SN 09000

Page 108

SECTION 1 - BASE 28 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-5. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE

Page 109

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 29 FIGURE 1-5. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE

Page 110

3120753 20AM/25AM/30AM/36AM/41AM 3

Page 111

SECTION 1 - BASE 30 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 0258741 Ref Loading Hardware (Frame Mounted Components)

Page 113

SECTION 1 - BASE 32 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 1-6. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE

Page 114

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 33 FIGURE 1-6. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE

Page 115 - SECTION 4 - PLATFORM

SECTION 1 - BASE 34 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 113 3311805 2 Locknut 1/2in-13NC 117 3520163 1 Cap, End

Page 116

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 35 SECTION 2 - CONTROLS

Page 117

SECTION 2 - CONTROLS 36 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (ANSI AND ANSI EXPORT SPECS) (Prior to SN 090

Page 118

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 37 FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (ANSI AND ANSI EXPORT SPECS) (Prior to SN 090

Page 119

SECTION 2 - CONTROLS 38 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV and AC Box Mtg Brackets and 2 Hydraulic Tubes. Once k

Page 120

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 39 ITEM PART NUMBER QTY DESCRIPTION REV 304 4420065 0.3 ft/.09m Velcro, Hook 0271373 Ref FL

Page 121

4 20AM/25AM/30AM/36AM/41AM 3120753

Page 122

SECTION 2 - CONTROLS 40 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (ANSI AND ANSI EXPORT SPECS) (SN 0900026490 t

Page 123

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 41 FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (ANSI AND ANSI EXPORT SPECS) (SN 0900026490 t

Page 124

SECTION 2 - CONTROLS 42 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 102 0641608 4 Bolt 3/8in-16NC Options 25AM/30AM/36AM/

Page 126

SECTION 2 - CONTROLS 44 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-3. AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC PRIOR TO S/N0900026490)

Page 127

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 45 FIGURE 2-3. AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC PRIOR TO S/N0900026490) ITEM

Page 128

SECTION 2 - CONTROLS 46 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 26490 to S/N 29962 Design.) 10 Ref 100 Volt (30AM/4

Page 129 - SECTION 5 - CYLINDER

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 47 ITEM PART NUMBER QTY DESCRIPTION REV 201 2420172 1 DC 201 2420206 1 AC (Use p/n 2420172)

Page 130

SECTION 2 - CONTROLS 48 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-4. AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC) (SN 0900026490 to Present)

Page 131

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 49 FIGURE 2-4. AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC) (SN 0900026490 to Present) I

Page 132

3120753 20AM/25AM/30AM/36AM/41AM 5

Page 133

SECTION 2 - CONTROLS 50 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 106 Ref Nut 3/8in-16NC Options: 106 3311605 4 Nut 3

Page 135

SECTION 2 - CONTROLS 52 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-5. AC JUNCTION BOX ASSEMBLY

Page 136

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 53 FIGURE 2-5. AC JUNCTION BOX ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref JUNCTION

Page 137 - SECTION 6 - HYDRAULIC

SECTION 2 - CONTROLS 54 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 22 1702102 1 120 Volt (ANSI and ANSI Export Specs) (S

Page 139

SECTION 2 - CONTROLS 56 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-6. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900026490)

Page 140

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 57 FIGURE 2-6. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900026490) ITEM PART NUMBER QTY

Page 141 - SECTION 7 - ELECTRICAL

SECTION 2 - CONTROLS 58 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 15 7016774 1 3600322 Assemblies (SN 0900017519 throug

Page 142

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 59 ITEM PART NUMBER QTY DESCRIPTION REV 0900026490) 35 Ref Pump Assembly Options: 35 701374

Page 144

SECTION 2 - CONTROLS 60 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-7. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900026490 to Present)

Page 145

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 61 FIGURE 2-7. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900026490 to Present) ITEM PART NUMBER

Page 146

SECTION 2 - CONTROLS 62 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-8. DC POWER COMPONENTS INSTALLATION

Page 147

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 63 FIGURE 2-8. DC POWER COMPONENTS INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV Ref P

Page 148

SECTION 2 - CONTROLS 64 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV Present) 14 3740013 1 Solenoid (Prior to SN 090001751

Page 149

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 65 ITEM PART NUMBER QTY DESCRIPTION REV 110A 1704582 1 Decal Only (SN 0900019688 to Present)

Page 150

SECTION 2 - CONTROLS 66 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027922)

Page 151

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 67 FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027922) ITEM PART NUMBER QTY

Page 152

SECTION 2 - CONTROLS 68 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 34 7013779 1 Cap, Relief Valve (was p/n 7013750) 35

Page 154

TABLE OF CONTENTS 3120753 20AM/25AM/30AM/36AM/41AM 7 SECTION 1 - BASE...

Page 155 - SECTION 8 - DECALS

SECTION 2 - CONTROLS 70 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-10. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027922 to Present)

Page 156

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 71 FIGURE 2-10. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027922 to Present) ITEM PART NUMBER

Page 157

SECTION 2 - CONTROLS 72 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-11. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)

Page 158

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 73 FIGURE 2-11. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) ITEM PART NUMBER QTY D

Page 159

SECTION 2 - CONTROLS 74 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 0272192 Ref Battery Box (AGM/5 Hour) C 101 Ref Batt

Page 161

SECTION 2 - CONTROLS 76 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-12. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)

Page 162

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 77 FIGURE 2-12. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) ITEM PART NUMBER QTY D

Page 163

SECTION 2 - CONTROLS 78 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-13. BATTERY CHARGER ASSEMBLY

Page 164

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 79 FIGURE 2-13. BATTERY CHARGER ASSEMBLY ITEM PART NUMBER QTY DESCRIPTION REV Ref Battery

Page 165

TABLE OF CONTENTS 8 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 9-1. AM SERIES STANDARD PARTS ...

Page 166

SECTION 2 - CONTROLS 80 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028703)

Page 167

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 81 FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028703) ITEM PART NUMBER Q

Page 168

SECTION 2 - CONTROLS 82 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 27 4711400 AR Flatwasher 1/4in Narrow 28 4711600 2 F

Page 169

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 83 ITEM PART NUMBER QTY DESCRIPTION REV 110 4460115 5 Terminal, Fork 16GA (Not Shown) 111 10

Page 170

SECTION 2 - CONTROLS 84 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 0270985 Ref Accessory Outlet Installations (36AM) 24

Page 171 - SECTION 10 - SPECIAL OPTIONS

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 85 ITEM PART NUMBER QTY DESCRIPTION REV 311 4460145 AR 240 Volt (AC Only) 312 Ref Receptacl

Page 172

SECTION 2 - CONTROLS 86 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-15. CABLES AND CONTROLS INSTALLATION (SN 0900028703 to Present)

Page 173

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 87

Page 174

SECTION 2 - CONTROLS 88 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 2-15. CABLES AND CONTROLS INSTALLATION (SN 0900028703 to Present) ITEM PART NUMBER

Page 175

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 89 ITEM PART NUMBER QTY DESCRIPTION REV ft/13.9m 31 4460315 3 Terminal Fork 32 1001096054 1

Page 176

SECTION 1 - BASE 3120753 20AM/25AM/30AM/36AM/41AM 9 SECTION 1 - BASE

Page 177

SECTION 2 - CONTROLS 90 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 119 3820032 4 Rivet 120 3900191 2 Screw 121 3900373

Page 178

SECTION 2 - CONTROLS 3120753 20AM/25AM/30AM/36AM/41AM 91 ITEM PART NUMBER QTY DESCRIPTION REV 303 3900205 4 Screw #10-24NC x 1/4in 304 4460023 1 T

Page 180

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 93 SECTION 3 - MAST

Page 181

SECTION 3 - MAST 94 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 3-1. MAST ASSEMBLY - 20AM

Page 182

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 95 FIGURE 3-1. MAST ASSEMBLY - 20AM ITEM PART NUMBER QTY DESCRIPTION REV Ref MAST ASSEMBLY - 2

Page 183

SECTION 3 - MAST 96 20AM/25AM/30AM/36AM/41AM 3120753 ITEM PART NUMBER QTY DESCRIPTION REV 38 3580217 4 Sheave, Cable 39 Ref Sheave Assembly Optio

Page 184

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 97 ITEM PART NUMBER QTY DESCRIPTION REV 81 Ref Weld, Cylinder Mount Options: 81A 4845731 1 Weld

Page 185

SECTION 3 - MAST 98 20AM/25AM/30AM/36AM/41AM 3120753 FIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM

Page 186

SECTION 3 - MAST 3120753 20AM/25AM/30AM/36AM/41AM 99 FIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM ITEM PART NUMBER QTY DESCRIPTION REV Ref MAST A

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