Jlg 19AMI Operator Manual User Manual

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Model19AMIP/N - 3121189March 13, 2012

TABLE OF CONTENTSiv – JLG Lift – 3121189SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF TABLES1-1 Minimum Approach Distance

SECTION 1 - SAFETY PRECAUTIONS3121189 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERAL This section prescribes the proper and safe practices

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31211891.2 TRANSPORTINGBefore transporting the machine the user/operator must be famil-iar with the pro

SECTION 1 - SAFETY PRECAUTIONS3121189 – JLG Lift – 1-3• Use Caution And Check Clearances When MovingMachine In Restricted Or Close Quarters.• Always U

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121189Two People May Be Required on Slopes Up To Five Degrees.Also Always Travel With Platform End On

SECTION 1 - SAFETY PRECAUTIONS3121189 – JLG Lift – 1-51.3 PRE-OPERATIONAL SAFETY• Read Your Manual. Understand What You’ve Read - ThenBegin Operations

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121189• Never Operate Or Raise Platform When Machine Is On ATruck Or Other Vehicle.Approved Head Gear

SECTION 1 - SAFETY PRECAUTIONS3121189 – JLG Lift – 1-7Electrocution Hazard Maintain a clearance of at least 10 ft (3m) between any part of themachi

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121189• Check Clearances Above, On Sides And Bottom Of Plat-form When Raising And Lowering Platform.•

SECTION 1 - SAFETY PRECAUTIONS3121189 – JLG Lift – 1-9• Do Not Attach Overhanging Loads To The Platform OrIncrease The Platform Size With Unauthorized

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121189• Do Not Use Ladders On Or Against Machine. Do Not Per-form Work That Will Subject Unit To A Ho

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121189 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31211892.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121189 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableTYPE FREQUENC

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 31211892.3 PRE-START INSPECTIONThe Pre-Start Inspection should

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121189 – JLG Lift – 2-52.4 FUNCTION CHECKThe function check of all systems shou

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 31211891. Wheels and Casters - Properly secured, wheels and cas

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121189 – JLG Lift – 2-7Figure 2-1. Daily Walk-Around Inspection.112234567891011

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121189This page intentionally left blank.

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121189 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALNOTICETHE MANUFACTURER HAS NO

SECTION - FOREWORD3121189 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this man

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 31211892. POWER/EMERGENCY STOPThe two position switch allows power to the platformand grou

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121189 – JLG Lift – 3-3Platform Control Station (See Figure 3-3.)1. POWER/EMERGENCY STOPA two position mus

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 31211893.3 DECAL INSTALLATIONFigure 3-4. Decal Installation. (ANSI, CSA and ANSI Export S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121189 – JLG Lift – 3-5 Table 3-1. Decal Installation Chart (ANSI, CSA, ANSI EXPORT)(See Figure 3-4.

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121189This page intentionally left blank.

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a manually propelled machine, with a

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31211894.3 BATTERY CHARGING & MAINTENANCEAMI Models are equipped with a 12 volt, 10 amp output - dua

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-3Battery Charger Operation (See Figure 4-2. & Figure 4-3.)NOTICEALWAYS CHECK THE VOLTAGE SELEC

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31211896. When the battery cell voltage reaches 2.37 V/cell the 80%CHARGE LED will light up. The charger

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-54.4 MACHINE SET-UP AND OPERATIONThe following sequence of set-up procedures must be followedto sa

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3121189SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSDANGERINDICATES AN IMMINENTLY

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121189Figure 4-4. Engaging & Releasing Floor Stop.ENGAGING FLOOR STOPRELEASING FLOOR STOP

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-7Platform LoadingThe platform maximum rated load capacity is shown on a plac-ard located on the pl

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31211894.5 QUICK-CHANGE PLATFORM(See Figure 4-5.)The AMI model is equipped with quick-change platform mo

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-9Platform Installation1. Using either two people or suitable lifting equipment capa-ble of lifting

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31211894.7 TRANSPORTING, LIFTING AND TIE DOWNGeneralThe AMI machine may be transported from work-site t

SECTION 4 - MACHINE OPERATION3121189 – JLG Lift – 4-11LiftingIf it becomes necessary to lift the machine, use suitable liftingequipment capable of han

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121189This page intentionally left blank.

SECTION 5 - OPTIONAL EQUIPMENT3121189 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe following optional equipment is availabl

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3121189Hour-meter(See Figure 5-1., Hour-Meter Location. (Option))The machine hour-meter accumulates pum

SECTION 5 - OPTIONAL EQUIPMENT3121189 – JLG Lift – 5-35.2 EXTENDIBLE PLATFORM OPERATIONThe optional extendible platform is designed to increase operat

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121189 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 3121189spring clamps on the vertical rail at the opposite end of the platform (1).4. Next fold the exte

SECTION 5 - OPTIONAL EQUIPMENT3121189 – JLG Lift – 5-55.3 Programmable Security Lock (PSL™) (Option)The optional keyless Programmable Security Lock sw

SECTION 5 - OPTIONAL EQUIPMENT5-6 – JLG Lift – 3121189Machine Power Up using the PSL™NOTE: When entering code on the keypad, a short beep indi-cates a

SECTION 6 - EMERGENCY PROCEDURES3121189 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL INFORMATION This section explains the steps to be

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 31211896.3 Incident NotificationJLG Industries, Inc. must be notified immediately of any incidentinvo

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121189 – JLG Lift – 7-1SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7.1 INTR

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-2 – JLG Lift – 31211897.2 GENERAL SPECIFICATIONSMachine Specifications Platform Data

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121189 – JLG Lift – 7-3Electrical Specifications SPECIFICATION 19AMIS y s t e m V

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-4 – JLG Lift – 3121189Machine Component Weights Serial Number LocationsFor machine identi

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121189 – JLG Lift – 7-57.4 Operator MaintenanceLubricationHydraulic Oil (HO) Hydraulic

SECTION - REVISION LOGd – JLG Lift – 3121189REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . . . . . March 25, 2004Manual Revised .

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-6 – JLG Lift – 3121189Battery MaintenanceNOTE: This information applies to wet cell batte

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121189 – JLG Lift – 7-7123

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-8 – JLG Lift – 3121189Table 7-2. - Lubrication Intervals for Various ComponentsITEM COMPO

SECTION 8 - INSPECTION AND REPAIR LOG3121189 – JLG Lift – 8-1SECTION 8. INSPECTION AND REPAIR LOGMachine Serial Number: _________________________Tabl

SECTION 8 - INSPECTION AND REPAIR LOG8-2 – JLG Lift – 3121189Machine Serial Number: _________________________Table 8-1. Inspection and Repair LogDate

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

CALIFORNIAN PROPOSITION 65BATTERY WARNINGBattery posts,terminals and relatedaccessories containlead and lead compounds,chemical known to theState of C

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B

TABLE OF CONTENTS3121189 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTSii – JLG Lift – 3121189SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEPlatform Loading . . . . . . . . . . . . .

TABLE OF CONTENTS3121189 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEMachine Component Weights . . . . . .