Jlg 41AM (3120752) Service Manual manuals

Owner’s manuals and user’s guides for Special machinery Jlg 41AM (3120752) Service Manual.
We providing 1 pdf manuals Jlg 41AM (3120752) Service Manual for download free by document types: User Manual


Table of contents

Model(s)

1

AM Series

1

FOREWORD

3

READ & HEED!

5

Hydraulic System Safety

6

Maintenance Safety

6

EFFECTIVITY CHANGES

7

EFFECTIVITY PAGE

8

10

TABLE OF CONTENTS

11

LIST OF FIGURES

12

LIST OF TABLES

12

SECTION 1. SPECIFICATIONS

13

SECTION 1 - SPECIFICATIONS

14

1.8 SERIAL NUMBER LOCATIONS

15

1.7 CYLINDER SPECIFICATIONS

15

SOCKET HEAD CAP SCREWS

19

Magni Coating (Ref 4150701)*

23

3120752 – JLG Lift – 2-1

25

INSPECTION SCHEDULE

26

3120752 – JLG Lift – 2-3

27

INTERVAL

27

2-4 – JLG Lift – 3120752

28

3120752 – JLG Lift – 2-5

29

2-6 – JLG Lift – 3120752

30

3120752 – JLG Lift – 2-7

31

2.4 LUBRICATION INFORMATION

32

Hydraulic System

32

Hydraulic Oil

32

Changing Hydraulic Oil

32

Lubrication Specifications

32

DISASSEMBLY

33

General Information

33

Battery Charger Removal

33

Cover Removal

33

Transformer Replacement

34

Switch Replacement

35

Motor Cap/Motor Installation

36

Motor Brush Installation

36

3120752 – JLG Lift – 2-13

37

IMPORTANT

38

3120752 – JLG Lift – 2-15

39

Tank Installation

40

Filter Screen Installation

40

Pump Installation

40

3120752 – JLG Lift – 2-17

41

INSPECTION AND REBUILD

42

Cylinder Removal

42

Cylinder Disassembly

42

3120752 – JLG Lift – 2-19

43

Tube Assembly

43

Cylinder Assembly

44

Installation

44

PROCEDURES

45

Mast Disassembly Procedure

45

2-22 – JLG Lift – 3120752

46

(All Masts)

46

(7 Section Mast)

46

(6 & 7 Section Mast)

46

3120752 – JLG Lift – 2-23

47

2.9 MAST ASSEMBLY

48

3120752 – JLG Lift – 2-25

49

2-26 – JLG Lift – 3120752

50

3120752 – JLG Lift – 2-27

51

2-28 – JLG Lift – 3120752

52

3120752 – JLG Lift – 2-29

53

2-30 – JLG Lift – 3120752

54

3120752 – JLG Lift – 2-31

55

2-32 – JLG Lift – 3120752

56

3120752 – JLG Lift – 2-33

57

2-34 – JLG Lift – 3120752

58

2.11 MAST CHAINS/CABLES AND

59

SEQUENCING CABLES ADJUSTMENT

59

Mast Chain/Cable Adjustment

59

Sequencing Cable Adjustment

60

Remove Old Cable

61

2-38 – JLG Lift – 3120752

62

SECTION 3. TROUBLESHOOTING

63

SECTION 3 - TROUBLESHOOTING

64

3.5 ELECTRICAL SWITCH TESTING

67

Basic Check

67

Limit Switches

67

Automatic Switches

67

ORIGINAL DESIGN

71

5/2001 - DESIGN

71

Detent Screws

72

2792491_A

73

JLG Worldwide Locations

84





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