Jlg 4013PS Service Manual User Manual

An Oshkosh Corporation CompanyService ManualModels3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS,Agrovector 40.8, 40.931200206

Safety Practices1-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.91.1 INTRODUCTIONThis service manual provides gen

Engine: Perkins 1104-42 & 1104-42T7-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97.2 ENGINE SERIAL NUMBE

7-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42Tb. Thermostat Installation1

Engine: Perkins 1104-42 & 1104-42T7-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.915. Remove the air conditi

7-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42T7.6.2 Fuel TankNote: The f

Engine: Perkins 1104-42 & 1104-42T7-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9e. InspectionNote: If a l

7-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42T6. Adjust the muffler, exha

Engine: Perkins 1104-42 & 1104-42T7-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Note: The engine harness

7-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42T7.9.3 Engine Installation

Engine: Perkins 1104-42 & 1104-42T7-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9• DO NOT steer or apply a

7-133508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42T7.11 TROUBLESHOOTINGTro

1-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Safety Practices1.6 SAFETY INSTRUCTIONSFollowing are general safe

Engine: Perkins 1104-42 & 1104-42T7-14 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9This Page Intentionally L

8-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 8Hydraulic SystemContentsPARAGRAPH TITLE PAGE8.1 Hydrauli

Hydraulic System8-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.1 HYDRAULIC COMPONENT TERMINOLOGYTo understand

8-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.2 SAFETY INFORMATIONPetroleum-based hydraulic o

Hydraulic System8-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.4 HYDRAULIC CIRCUITSThis section covers the hy

8-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic Systemc. Pressure SpecificationsHydraulic CircuitTest P

Hydraulic System8-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.5 HYDRAULIC SCHEMATICS8.5.1 8M, 9M, 12M &

8-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic SystemS/N 1160005851 & After including 1160005819

Hydraulic System8-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.5.2 8M, 9M, 12M & 13M (w/ trailer brakes)B

8-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic SystemS/N 1160005851 & After including 1160005819

Safety Practices1-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9pressure can explode. Hydraulic oil and diesel f

Hydraulic System8-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.5.3 8M, 9M, 12M & 13M - Frame Level (if e

8-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.5.4 17MBefore S/N 1160005851 excluding 1160005

Hydraulic System8-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9S/N 1160005851 & After including 1160005819

8-133508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.5.5 13M (if equipped for platform)Before S/N 1

Hydraulic System8-14 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9S/N 1160005851 & After including 1160005819

8-153508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.5.6 17M (if equipped for platform)Before S/N 1

Hydraulic System8-16 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9S/N 1160005851 & After including 1160005819

8-173508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.6 HYDRAULIC RESERVOIRThe hydraulic reservoir i

Hydraulic System8-18 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9c. Cleaning and DryingIf contaminated hydraulic

8-193508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.7.3 Pump Replacementa. Pump Removal1. Park the

2-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 2General Information and SpecificationsContentsPARAGRAPH

Hydraulic System8-20 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.98.8 AUXILIARY PUMP (PLATFORM EQUIPPED MODELS ON

8-213508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System3. Open the engine cover. Allow the system fluid

Hydraulic System8-22 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9f. Main Control Valve Installation1. Loosely in

8-233508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic SystemNote: ALWAYS replace seals, o-rings, gaskets, e

Hydraulic System8-24 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97. Remove the two bolts holding the steer selec

8-253508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System3. Open the engine cover. Allow the system fluid

Hydraulic System8-26 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9f. Leveling Valve Installation1. Install the le

8-273508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic SystemNote: When sliding the rod and piston assembly

Hydraulic System8-28 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94. Lubricate and slide the head gland (6) over

8-293508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Hydraulic System8.10.9 Hydraulic Cylinder Torque Specificationsa

General Information and Specifications2-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.1 REPLACEMENT PARTS AND

Hydraulic System8-30 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9This Page Intentionally Left Blank

9-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 9Electrical SystemContentsPARAGRAPH TITLE PAGE9.1 Electri

Electrical System9-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.12 Window Wiper/Washer . . . . . . . . . . .

9-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.1 ELECTRICAL COMPONENT TERMINOLOGYTo understan

Electrical System9-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.3 PLATFORM INTERLOCK CHECKSTo check the platf

9-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.4 SOFTWARE LEVEL 2 ACCESSIBILITYThe following

Electrical System9-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.4.2 Personalities9.4.3 CalibrationsFunction D

9-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.5 OPERATOR TOOLS9.5.1 Resetting the Anti Theft

Electrical System9-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.5.6 Cabin Joystick Telescope: X-Axis/RollerTo

9-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.6.3 Power Distribution BoardMZ2090Fuse/Relay F

2-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.2 TORQUE CHARTS2.2.1 SAE

Electrical System9-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9F18 Flasher 15F19 Rt. Marker Lights 7.5F20 Bea

9-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.7 ELECTRICAL SYSTEM SCHEMATICSFor more detail

Electrical System9-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Before S/N 1160005993 excluding 1160005949 &am

9-133508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemS/N 1160005993 & After including 1160005949

Electrical System9-14 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9S/N 1160005993 & After including 116000594

9-153508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.7.2 Cabin Roof Harness Electrical Schematic (

Electrical System9-16 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.7.3 Power Distribution Electrical Schematic(

9-173508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.7.4 Chassis and Boom Harness Electrical Schem

Electrical System9-18 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9S/N 1160005993 & After including 116000594

9-193508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.7.5 Engine Harness Electrical Schematic (Shee

General Information and Specifications2-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.2.1 SAE Fastener Torque

Electrical System9-20 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.7.6 Platform Electrical Schematic(Sheet 7)No

9-213508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.7.7 Platform Cab Harness Schematic (if equipp

Electrical System9-22 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.8 CIRCUIT BREAKDOWNS9.8.1 Constant Power Cir

9-233508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.8.2 Start Circuit MZ2270POWER CONTROL BOARDMS

Electrical System9-24 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.9 ENGINE START CIRCUIT9.9.1 StarterThe start

9-253508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical Systemf. Starter Installation1. Position the starter

Electrical System9-26 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9b. Alternator Installation1. Position the alte

9-273508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical Systemb. DisassemblyDO NOT disassemble the motor. The

Electrical System9-28 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.12.3 Windshield Washer Reservoir and PumpThe

9-293508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System5. Remove the four screws (7) from the cab heat

2-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.2.1 SAE Fastener Torque C

Electrical System9-30 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.14.2 Transmission Temperature SwitchThe tran

9-313508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical Systemc. Transmission Mounted Speed Sensor Installati

Electrical System9-32 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95. Remove the lower dash panel.6. Remove the h

9-333508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical Systembeen ruled out and in addition, wiring and conn

Electrical System9-34 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9a. Boom Retracted Sensor Removal1. Park the ma

9-353508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemTest LSI (8) at the beginning of each work shif

Electrical System9-36 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.15.3 LSI System Calibrationa. Standard Calib

9-373508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemField Calibration Procedure:Note: If the test

Electrical System9-38 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.911. Press the TEST button on the LSI display a

9-393508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System• In some instances the LSI system may slow dow

General Information and Specifications2-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.2.1 SAE Fastener Torque

Electrical System9-40 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Note: Follow all adhesive manufacturer’s reco

9-413508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System12. Press the SYSTEM CHECK button on the LSI di

Electrical System9-42 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94. The machine must be on a level surface with

9-433508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.16.5 500 Hour - LSI UGM Calibration Check1. S

Electrical System9-44 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.17.2 Analyzer Software Version 3.5 (Sheet 1

9-453508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System(Sheet 2 of 2)MENU:MACHINE SETUPMODEL:UNKNOWNMA

Electrical System9-46 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.99.18 FAULT CODESActive faults and fault memory

9-473508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical System9.18.2 Fault Code TableMessage Fault CodeIndica

Electrical System9-48 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9JOYSTICK S3 BUTTON ACTIVE AT POWER UP219 1 Ign

9-493508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemAPU SWITCH INPUT INVALID – INPUT HIGH AT POWER

2-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.2.2 Metric Fastener Torqu

Electrical System9-50 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9CONTINUOUS AUXILIARY HYDRAULICS SWITCH HIGH AT

9-513508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemFUNCTION ENABLE INTERLOCK – ENABLE SWITCH NOT S

Electrical System9-52 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9PLATFORM OPTION NOT CONFIGURED2311 1 The UGM w

9-533508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemOPERATING MODE INTERLOCK - STABILIZERS NOT DEPL

Electrical System9-54 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9OPERATING MODE INTERLOCK - CHASSIS NOT LEVEL23

9-553508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemOPERATING MODE INTERLOCK - PARK BRAKE NOT SET23

Electrical System9-56 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9HYDRAULIC FILTER RESTRICTION2332 1, 6 N/A J2-2

9-573508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemKEYPAD CANCEL BUTTON – INVALID SIGNAL2340 1 Dis

Electrical System9-58 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9BOOM ANGLE SENSOR – NOT RESPONDING2346 1 Displ

9-593508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemSYSTEM INTERLOCK – SET JOYSTICK INPUTS TO NEUTR

General Information and Specifications2-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.2.2 Metric Fastener Torq

Electrical System9-60 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9CABIN JOYSTICK – LEFT ROLLER FAULT2350 1 Left

9-613508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemERRATIC PLATFORM COUPLED SIGNAL2385 1 The platf

Electrical System9-62 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9PLATFORM ATTACHED - HYDRAULIC QUICK CONNECT CU

9-633508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemTELESCOPE POSITION SWITCHES – CONFLICTING STATE

Electrical System9-64 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9MAIN LIFT DOWN VALVE – OPEN CIRCUIT33184 1 Dea

9-653508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemFORK TILT VALVES – SHORT TO BATTERY33192 1 Deac

Electrical System9-66 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9AUXILIARY FUNCTION-A VALVE– SHORT TO GROUND331

9-673508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemHYDRAULIC QUICK CONNECT SELECT – OPEN CIRCUIT33

Electrical System9-68 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9DUMP VALVE – SHORT TO BATTERY33214 1 Deactivat

9-693508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemAUXILIARY ELECTRICS – OPEN CIRCUIT33219 1 Deact

2-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.2.2 Metric Fastener Torqu

Electrical System9-70 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9LEFT STABILIZER UP VALVE – SHORT TO GROUND3322

9-713508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemRIGHT STABILIZER UP VALVE – SHORT TO GROUND3323

Electrical System9-72 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9TRANSMISSION C COIL – SHORT TO GROUND33242 1 D

9-733508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemTRANSMISSION A COIL – SHORT TO GROUND33251 1 De

Electrical System9-74 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9TRANSMISSION 1 COIL – SHORT TO GROUND33260 1 D

9-753508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemENGINE FUEL RELAY – SHORT TO BATTERY33268 1 Dea

Electrical System9-76 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9ALL WHEEL STEER VALVE – SHORT TO GROUND33275 1

9-773508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemLIFT – CURRENT FEEDBACK READING TOO LOW33287 1

Electrical System9-78 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9REAR AUXILIARY HYDRAULICS VALVE – SHORT TO GRO

9-793508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemENGINE TROUBLE CODE: (SPN):(FMI)437 1, 2, 3* (E

General Information and Specifications2-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.2.3 Hydraulic Hose Torq

Electrical System9-80 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9LOW ENGINE OIL PRESSURE WARNING4318 1, 2, 9 N/

9-813508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemBATTERY VOLTAGE TOO LOW – SYSTEM SHUTDOWN441 1

Electrical System9-82 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9DRIVE DIRECTION SIGNAL LOST463 1 Command an ‘N

9-833508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemINVALID TRANSMISSION CONFIGURATION466 1 Deactiv

Electrical System9-84 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9COMMUNICATIONS 66XXXCANBUS FAILURE – PLATFORM

9-853508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemCANBUS FAILURE – CABIN JOYSTICK6617 1 Disregard

Electrical System9-86 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9CANBUS FAILURE – BOOM RIDE/BOOM FLOAT MODULE66

9-873508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemLSS CELL #1 ERROR821 1, 14 Deactivate and inhib

Electrical System9-88 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9LSS CELL #3 ERROR823 1, 14 Deactivate and inhi

9-893508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemLSS HAS NOT BEEN CALIBRATED825 1, 14 Deactivate

2-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.3 SPECIFICATIONS2.3.1 Tr

Electrical System9-90 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9LSI DETECTED BUT NOT CONFIGURED8515 1 Inhibit

9-913508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemLSS EEPROM ERROR992 1 Power cycle.(Replace boar

Electrical System9-92 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9CURRENT FEED-BACK CALIBRATION CHECKSUM INCORRE

9-933508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Electrical SystemGROUND MODULE VLOW FET FAILURE9986 1 Suspend al

Electrical System9-94 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com31200206JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

General Information and Specifications2-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.3.4 Electrical SystemNo

2-133508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.4 FLUIDS, LUBRICANTS AND

General Information and Specifications2-14 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9AxlesDifferential Housing

2-153508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications2.5 MAINTENANCE SCHEDULES2

General Information and Specifications2-16 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.6 LUBRICATION SCHEDULES

2-173508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications17MOZ2430EVERY8

EFFECTIVITY PAGE31200206 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9aSeptember 11, 2007 - A - Original Issue Of

General Information and Specifications2-18 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92.6.2 50 Hour Lubrication

2-193508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9General Information and Specifications17MOZ24402X50EVERY

General Information and Specifications2-20 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9This Page Intentionally L

3-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 3BoomContentsPARAGRAPH TITLE PAGE3.1 Boom System Componen

Boom3-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.10 Boom Wear Pads. . . . . . . . . . . . . . . . . . . . .

3-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.1 BOOM SYSTEM COMPONENT TERMINOLOGY - TWO AND THREE SECTION

Boom3-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.2 BOOM SYSTEM - TWO AND THREE SECTION BOOM3.2.1 Boom Syste

3-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom7. Pull the extend/retract, tilt and auxiliary hoses (1) out

Boom3-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.3.4 Third Section Boom Installation (12 & 13M)Second S

3-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom4. With the boom head still supported, install the top wear p

EFFECTIVITY PAGE3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200206b

Boom3-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.4 BOOM SYSTEM COMPONENT TERMINOLOGY - FOUR SECTION BOOMTo

3-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.5 BOOM SYSTEM - FOUR SECTION BOOM3.5.1 Boom System Operatio

Boom3-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.913. Lift the complete boom off machine and set on level gro

3-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom11. Using a sling around the front of the second boom sectio

Boom3-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.6.4 Fourth Boom Section Removal 1. With the two boom sect

3-133508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.6.7 Fourth Boom Section Installation 1. Apply Loctite® 243

Boom3-14 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94. Using a suitable sling, balance the third and fourth boo

3-153508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom2. Grease the inside first boom section on area’s where the

Boom3-16 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.911. Attach both extend chain clevises (8) through the holes

3-173508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.6.10 Boom InstallationNote: Light lubrication of the boom

SECTION CONTENTSSection Subject Page3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9iSection 1Safety Practices . .

Boom3-18 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.7 BOOM EXTEND AND RETRACT CHAINS FOUR SECTION BOOM3.7.1 B

3-193508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boomb. Extend Chains (third to second section)The extend chains

Boom3-20 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Distorted or Battered Link PlatesDistorted or battered link

3-213508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boome. Removing Extend and Retract ChainsThe four extend chains

Boom3-22 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94. Start the machine and extend and retract the boom sectio

3-233508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom11. Label and remove the hoses from the elbow fittings on th

Boom3-24 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95. Align the front two threaded holes on the hose carrier w

3-253508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.10 BOOM WEAR PADSThe wear pads on this machine are flat re

Boom3-26 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9• Torque wear pad bolts after shimming is completed.• Lubri

3-273508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom3.11.4 Quick Switch Removal1. Support the quick switch assem

Section Subject Pageii3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 5Axles, Drive Shafts, Wheels and Tires

Boom3-28 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.93.13 TROUBLESHOOTINGThis section provides an easy reference

3-293508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Boom6. Rapid boom pad wear. 1. Incorrect wear pad gap. 1. Check

Boom3-30 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9This Page Intentionally Left Blank

4-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 4Cab and CoversContentsPARAGRAPH TITLE PAGE4.1 Operator C

Cab and Covers4-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94.1 OPERATOR CAB AND COVERS COMPONENT TERMINOLOGYT

4-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Cab and Covers4.2 OPERATOR CAB4.2.1 Serial Number DecalThe cab se

Cab and Covers4-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97. Start the engine and check the operation of ste

4-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Cab and Covers6. Remove the throttle pedal return spring (6).7. D

Cab and Covers4-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9b. Joystick Assembly Installation1. Set the joysti

4-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Cab and Covers4.3.6 Parking Brake (17M)a. Park Brake Removal1. Pa

Section Subject Pageiii3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 9Electrical System . . . . . . . .

Cab and Covers4-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94.3.9 Heater/Defroster Systema. Heater Assembly Re

4-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Cab and Covers9. Replace the belly pan.10. Close and secure the e

Cab and Covers4-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.94. Properly disconnect the battery.5. Remove the

4-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Cab and Covers17. Remove the mirrors and all other cab component

Cab and Covers4-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9This Page Intentionally Left Blank

5-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 5Axles, Drive Shafts, Wheels and TiresContentsPARAGRAPH T

Axles, Drive Shafts, Wheels and Tires5-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95.1 AXLE, DRIVE SHAFT AND W

5-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Axles, Drive Shafts, Wheels and Tires5.2 GENERAL INFORMATIONNote:

Axles, Drive Shafts, Wheels and Tires5-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95.3.5 Axle RemovalThe front

5-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Axles, Drive Shafts, Wheels and Tiresfront and rear of both tires

Section Subject Pageiv3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

Axles, Drive Shafts, Wheels and Tires5-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95.3.7 Axle Assembly and Dri

5-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Axles, Drive Shafts, Wheels and Tires4. Oil leaking from axle (di

Axles, Drive Shafts, Wheels and Tires5-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97. Axle overheating. 1. Oil

5-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Axles, Drive Shafts, Wheels and Tires5.4 DRIVE SHAFTS5.4.1 Drive

Axles, Drive Shafts, Wheels and Tires5-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95.5 WHEELS AND TIRESJLG re

5-113508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Axles, Drive Shafts, Wheels and Tires5.5.2 Installing Wheel and

Axles, Drive Shafts, Wheels and Tires5-12 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.95.7 TOWING A DISABLED MACH

6-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 6Transmission: ContentsPARAGRAPH TITLE PAGE6.1 Transmissi

Transmission:6-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.96.1 TRANSMISSION ASSEMBLY COMPONENT TERMINOLOGYTo u

6-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Transmission:6.2 TRANSMISSION DESCRIPTION Instructions in this se

1-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 1Safety PracticesContentsPARAGRAPH TITLE PAGE1.1 Introduc

Transmission:6-4 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.96.5.1 Transmission Removal1. Park the machine on a

6-53508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Transmission:27. Lift the transmission clear of the machine, and

Transmission:6-6 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.916. Remove the dipstick and add approximately 11,4

6-73508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Transmission:6.6 TROUBLESHOOTINGThis section provides an easy ref

Transmission:6-8 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.92. Low or no pump flow or pressure.1. Low oil level

6-93508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Transmission:5. Transmission overheating (oil above 120° C (248°

Transmission:6-10 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97. Oil leaking from transmission. 1. Oil leaking f

7-13508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Section 7Engine: Perkins 1104-42 & 1104-42TContentsPARAGRAPH

Engine: Perkins 1104-42 & 1104-42T7-2 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.97.1 INTRODUCTION7.1.1 D

7-33508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9Engine: Perkins 1104-42 & 1104-42T7.1.2 Component Terminology