Jlg 4013PS Service Manual User Manual Page 201
- Page / 236
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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9-61
3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9
Electrical System
ERRATIC
PLATFORM
COUPLED SIGNAL
2385 1 The platform will be considered
coupled.
The UGM detects three signal
transitions on J3-13 within a 5
second period.
Power cycled.
LOSS OF
PLATFORM
COUPLED SIGNAL
2386 1 N/A The CABIN STATION is active and
a MARKET configuration of
AUSTRALIA exists and J3-13
Platform Coupled input is LOW and
J1-21 Platform Attached input is
LOW or valid platform module CAN
bus messages are being
continuously received by the UGM
or “ERRACTIC PLATFORM
ATTACHED SIGNAL” fault exists.
Power cycled.
FUNCTION
PREVENTED
25XXX
MODEL CHANGED
– HYDRAULICS
SUSPENDED –
CYCLE EMS
259 1 Deactivate and inhibit all hydraulic
function operation.
J2-26 Engage Starter output will be
deactivated and engine start will
not be permitted.
The MODEL selection on the
Analyzer was changed from its
previous setting.
Power cycled.
FUNCTIONS
LOCKED OUT –
CONSTANT DATA
VERSION
IMPROPER
2520 1 Deactivate and inhibit all hydraulic
function operation.
J2-26 Engage Starter output will be
deactivated and engine start will
not be permitted.
The Constant Data code version is
not up to date / compatible with the
current machine Application code.
Proper
Constant
Version is
loaded and
power is
cycled.
ENGINE START
PREVENTED –
PARK BRAKE NOT
SET
2525 1 J2-26 Engage Starter output will be
deactivated and engine start will
not be permitted.
The CABIN STATION is active and
J4-8 Engine Start input is HIGH and
J4-5 Park Brake is LOW (not set).
J4-5 Park
Brake is HIGH
(set).
BOOM EXTENDED
SWITCH –
CONFLICTING
STATE
2526 1 N/A J7-8 Boom Extension Limit input is
LOW, the feature is enabled in the
MACHINE SETUP menu, and the
J3-8 Boom Retracted input is HIGH.
Power cycled.
EXCESSIVE BOOM
ANGLE FOR
HYDRAULIC QUICK
CONNECT
OPERATION
2527 1 Not activate outputs J2-9 Auxiliary
Function-A Valve or J2-20 Auxiliary
Function-B Valve.
If hydraulic quick connect feature is
configured in the MACHINE SETUP
menu and the boom angle sensor
reading is 10° and the boom angle
sensor has successfully completed
a calibration and a hydraulic quick
connect function request is
detected.
J7-35
Hydraulic
Quick
Connect ON
is LOW and
J3-10
Hydraulic
Quick
Connect OFF
is HIGH.
Message Fault
Code
Indicators Other Actions Taken Trigger for Fault Latch Until
- Service Manual 1
- EFFECTIVITY PAGE 3
- SECTION CONTENTS 5
- Section Subject Page 6
- Section 1 9
- Safety Practices 9
- 1.1 INTRODUCTION 10
- 1.2 DISCLAIMER 10
- 1.4 DO NOT OPERATE TAGS 10
- 1.5 SAFETY INFORMATION 10
- 1.6 SAFETY INSTRUCTIONS 11
- 1.7 SAFETY DECALS 12
- Section 2 13
- 2.1 REPLACEMENT PARTS AND 14
- WARRANTY INFORMATION 14
- 2.2 TORQUE CHARTS 15
- (Continued) 16
- SOCKET HEAD CAP SCREWS 17
- CLASS 8.8 METRIC BOLTS 19
- CLASS 8 METRIC NUTS 19
- M6 AND ABOVE* 21
- 2.3 SPECIFICATIONS 23
- 2.3.4 Electrical System 24
- 2.3.6 Tires 24
- 2.4 FLUIDS, LUBRICANTS AND 25
- CAPACITIES 25
- 2.5 MAINTENANCE SCHEDULES 27
- 2.6 LUBRICATION SCHEDULES 28
- 8, 9, 12 & 13M 30
- Section 3 33
- SECTION BOOM 36
- TWO AND THREE SECTION BOOM 36
- 3.3.6 Boom Installation 39
- FOUR SECTION BOOM 41
- Section Removal 42
- Removal 43
- 3.6.5 Hose Carrier Removal 44
- Installation 45
- Section Installation 46
- 3.6.10 Boom Installation 49
- BOOM EXTEND AND RETRACT 50
- CHAINS FOUR SECTION BOOM 50
- 3.7.4 Chain Lubrication 53
- 120mm - 4.75in 54
- 180mm - 7in 54
- 3.10 BOOM WEAR PADS 57
- 3.11 QUICK SWITCH ASSEMBLY 58
- 3.12 FORKS 59
- 3.13 TROUBLESHOOTING 60
- Problem Cause Remedy 60
- Section 4 63
- Cab and Covers 63
- 4.2 OPERATOR CAB 65
- 4.3 CAB COMPONENTS 65
- 4.3.6 Parking Brake (17M) 69
- 4.3.9 Heater/Defroster System 70
- 4.4 CAB REMOVAL 71
- 4.5 CAB INSTALLATION 73
- Section 5 75
- 5.2 GENERAL INFORMATION 77
- 5.3 AXLE ASSEMBLIES 77
- 5.3.5 Axle Removal 78
- 5.3.6 Axle Installation 78
- 5.4 DRIVE SHAFTS 83
- To Transmission 83
- 5.5 WHEELS AND TIRES 84
- 5.6.1 Brake Disk Inspection 85
- 5.7 TOWING A DISABLED MACHINE 86
- Section 6 87
- Transmission: 87
- 6.2 TRANSMISSION DESCRIPTION 89
- 6.5 TRANSMISSION REPLACEMENT 89
- 6.5.1 Transmission Removal 90
- Replacement 92
- 6.6 TROUBLESHOOTING 93
- Section 7 97
- 7.1 INTRODUCTION 98
- 7.1.2 Component Terminology 99
- 7.2 ENGINE SERIAL NUMBER 100
- 7.3 SPECIFICATIONS AND 100
- MAINTENANCE INFORMATION 100
- 7.4 ENGINE COOLING SYSTEM 100
- Heater Replacement 101
- 7.6 FUEL SYSTEM 102
- 7.6.2 Fuel Tank 103
- 7.7 ENGINE EXHAUST SYSTEM 104
- 7.8 AIR CLEANER ASSEMBLY 105
- 7.9 ENGINE REPLACEMENT 105
- 7.9.3 Engine Installation 107
- 7.10 ENGINE DRIVE PLATE 108
- 7.11 TROUBLESHOOTING 109
- Section 8 111
- Hydraulic System 111
- 8.2 SAFETY INFORMATION 113
- 8.4 HYDRAULIC CIRCUITS 114
- 8.5 HYDRAULIC SCHEMATICS 116
- 8M & 9M 120
- 12M, if equipped w/out frame 120
- 12M & 13M 120
- 8.5.4 17M 121
- 8.6 HYDRAULIC RESERVOIR 127
- 8.7 HYDRAULIC SYSTEM PUMP 128
- 8.7.3 Pump Replacement 129
- 8.8 AUXILIARY PUMP (PLATFORM 130
- EQUIPPED MODELS ONLY) 130
- 8.9 VALVES AND MANIFOLDS 130
- 8.9.2 Service Brake Valve 132
- 8.9.3 Brake Test 133
- 8.9.4 Steering Orbitrol Valve 133
- 8.9.5 Steer Select Valve 133
- 17M Frame Shown 134
- 13M MACHINE SHOWN 135
- 8.10 HYDRAULIC CYLINDERS 136
- 8.10.4 Cylinder Inspection 137
- AXLE CENTER SECTION 138
- Section 9 141
- Electrical System 141
- 9.3 PLATFORM INTERLOCK CHECKS 144
- 9.4.1 Operator Tools 145
- 9.4.2 Personalities 146
- 9.4.3 Calibrations 146
- 9.5 OPERATOR TOOLS 147
- 9.6 FUSES AND RELAYS 148
- (if equipped) 161
- 9.8 CIRCUIT BREAKDOWNS 162
- POWER CONTROL BOARD 163
- ENGINE HARNESS 163
- CAB HARNESS 163
- 9.9 ENGINE START CIRCUIT 164
- 9.10 CHARGING CIRCUIT 165
- 9.11 ELECTRICAL SYSTEM 166
- COMPONENTS 166
- 9.12 WINDOW WIPER/WASHER 166
- 9.13 CAB HEATER AND FAN 168
- AND SENDERS 169
- 9.14.5 Ignition Key Switch 171
- 9.14.7 Boom Angle Sensor 173
- 9.14.8 Boom Retracted Sensor 173
- 9.15.2 LSI Sensor 175
- 9.15.3 LSI System Calibration 176
- 9.16.2 LSI Sensor 179
- 9.16.3 LSI System Calibration 180
- 9.16.4 LSI - CAN CHECK PT 182
- 9.17 HAND HELD ANALYZER 183
- - Not ACCESSABLE 184
- 9.18 FAULT CODES 186
- 9.18.2 Fault Code Table 187
- JLG Worldwide Locations 236
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