Jlg 2658E3 Parts Manual User Manual

Illustrated Parts ManualModels1532E31932E32033E32046E32646E32658E3P/N - 3120879September 26, 2013

1-4 3120879SECTION 1 FRAMESECTION1FRAME14 3450403 Cotter Pin 1/8” x 3/4” 215 Bolt, Shoulder Options:0630516 Bolt, Shoulder 3/4” x 1 1/8” - 1532E3/1932

4-18 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3/2033E3/2

3120879 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3/2033E3

4-20 3120879SECTION 4 PLATFORMSECTION4PLATFORM25 4751000 Flatwasher #10 4— — — — — — — — 2901993 Kit, Platform Access - 1532E3/1932E3/ 2033E3 & 20

3120879 4-21SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3/2033E3

4-22 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HAND-RAILS (MANUALLY OPERATED) (1532E3/1932E3

3120879 4-23SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED) (1532E3/1932E

4-24 3120879SECTION 4 PLATFORMSECTION4PLATFORM118 4711400 Flatwasher 4119 to 120 Not Used121 0641512 Bolt 5/16”-18NC x 1 1/2” 1122 0641510 Bolt 5/16”-

3120879 4-25SECTION 4 PLATFORMSECTION4PLATFORM301 3422950 Pin, 5/16” Rue Ring Stainless 2302 0641507 Bolt 5/16”-18NC x 7/8” 2303 3573073 Plate, Foot L

4-26 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HAND-RAILS (MANUALLY OPERATED) (2033E3/2046E3

3120879 4-27SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED) (2033E3/2046E

3120879 1-5SECTION1FRAMESECTION 1 FRAME110 Steer Cylinder Options: 1Use 1684227 Prior to S/N 0200070496 (was p/n 1683429)Use 1684227 S/N 0200070496 to

4-28 3120879SECTION 4 PLATFORMSECTION4PLATFORM104 Not Used105 0100011 Loctite #242 (Prior to S/N 0200098334) A/R106 3520072 Plug, Cap 2107 4845724 Wel

3120879 4-29SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258103 2033E3 (Prior to S/N 0200104330) Ref.See Note 2

4-30 3120879SECTION 4 PLATFORMSECTION4PLATFORMOPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONSRef.0256664 2033E3/2046E3 Ref.—0256668 2646E3/26

3120879 4-31SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED) (2033E3/2046E

4-32 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7.PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED) 2555555516171820221

3120879 4-33SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED)FIG & ITEM # PART

4-34 3120879SECTION 4 PLATFORMSECTION4PLATFORM22 Kick Plate - Rear Options: A/RNot Required 1532E3/1932E3/2033E3 03534742 2046E3/2646E3 23534743 2658E

3120879 4-35SECTION 4 PLATFORMSECTION4PLATFORM114 Weldment, Bottom Right Side Options: A/RNot Required 1532E3/1932E3/2033E3 04845843 2046E3/2646E3 148

4-36 3120879SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM ACCESS (DRY WALL AND SWING GATE) INSTALLATIONS Ref.0258232 Dry Wall And Swing Gate - 1532E3/193

3120879 4-37SECTION 4 PLATFORMSECTION4PLATFORM217 Weldment, Bottom Right Side Options: A/RNot Required 1532E3/1932E3/2033E3 04845843 2046E3/2646E3 148

1-6 3120879SECTION 1 FRAMESECTION1FRAME202 TIRE AND WHEEL INSTALLATIONS - 2033E3/2046E3/2646E3/2658E3Ref.0255679 Standard Tire And Wheel Installation

4-38 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8.PLATFORM CONSOLE BOX ASSEMBLY

3120879 4-39SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONSOLE BOX

4-40 3120879SECTION 4 PLATFORMSECTION4PLATFORM30 1704260 Decal - EMS 10259217 HORN COMPONENTS INSTALLATION Ref. 2101 4360387 Switch, Push Button 10257

3120879 4-41SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-42 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9.CONTROLLER ASSEMBLY - PQ

3120879 4-43SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. CONTROLLER ASSEMBLY - PQFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600282 CONTROLLE

4-44 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. CONTROLLER ASSEMBLY - PQ (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120879 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 BRAKE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . .

5-2 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.BRAKE CYLINDER ASSEMBLY 12378910111213654101100

3120879 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. BRAKE CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BRAKE CYLINDER ASSE

3120879 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-4 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 111119106120102103109101104118105117115322

3120879 5-5SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

5-6 3120879SECTION 5 CYLINDERSECTION5CYLINDERKIT OPTIONS: Ref.200 7017389 Seal Kit (Includes Items 101 - 109) 1FIGURE 5-2. LIFT CYLINDER COMPONENTS A

3120879 5-7SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESC

5-8 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 1151161111191061021031091011041181052625273132

3120879 5-9SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

5-10 3120879SECTION 5 CYLINDERSECTION5CYLINDERKIT OPTIONS: Ref.200 7019808 Seal Kit (Includes Items 101 - 109) 1FIGURE 5-3. LIFT CYLINDER COMPONENTS

3120879 5-11SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 (CONTINUED)FIG & ITEM # PART NUMBER DES

5-12 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 115116113112111119105101102109106103118104313

3120879 5-13SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY

1-8 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. AXLE/BRAKE INSTALLATIONS 74536891210710510911010112111102113103101106108

5-14 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5.STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496)8213456 91254312131011100

3120879 5-15SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496)FIG & ITEM # PART NUMBER DESCRIPTION Q

5-16 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6.STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796)213456 1011124133114781595100

3120879 5-17SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796)FIG & ITEM # PART NUMBER DESC

5-18 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7.STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071)65 17891011423100

3120879 5-19SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071)FIG & ITEM # PART NUMBER DESC

5-20 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8.STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT)65 112127891011423100

3120879 5-21SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION

5-22 3120879SECTION 5 CYLINDERSECTION5CYLINDERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120879 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . .

3120879 1-9SECTION1FRAMESECTION 1 FRAME.FIGURE 1-2. AXLE/BRAKE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BRAKE INSTALLATIONS Ref

6-2 3120879SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM

3120879 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAGRAMS Ref.

6-4 3120879SECTION 6 HYDRAULICSECTION6HYDRAULICHYDRAULIC HOSE KITS Ref.2901652 1532E3/1932E3 Ref. 32901653 2033E3 Ref. 22901654 2046E3/2646E3 Ref. 229

3120879 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . .

7-2 3120879SECTION 7 ELECTRICALSECTION7ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Diagrams

3120879 7-3SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-4 3120879SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.ELECTRICAL SCHEMATIC - STANDARD

3120879 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-6 3120879SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS AND CABLE ASSEMBLIES HORNALARMBEACONMOTORVALVETEMPERATURESWITCHPLATFORMCONS

3120879 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL

1-10 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

7-8 3120879SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS AND CABLE ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOOLS Ref.

3120879 7-9SECTION 7 ELECTRICALSECTION7ELECTRICALWIRING DIAGRAM OPTIONS: Ref.4933016 1532E3/1932E3 (CE Spec) Ref. 34933018 1532E3/1932E3 (Australian S

7-10 3120879SECTION 7 ELECTRICALSECTION7ELECTRICALPLATFORM CONSOLE BOX ASSEMBLIES Ref.301 to 305 Not Used306 Not Available Harness - Controller 1306A

3120879 7-11SECTION 7 ELECTRICALSECTION7ELECTRICAL405 (cont’d) 1060680 2033E3/2046E3 S/N 0200063475 to Present51ft/15.6m1060341 2646E3/2658E3 Prior to

7-12 3120879SECTION 7 ELECTRICALSECTION7ELECTRICALBATTERY CABLE ASSEMBLIES Ref.601 Battery Cable Assembly Options:1060606 1532E3/1932E3 1 31060605 203

3120879 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 Decals Installation - 1532E3/1932E3 . . . . . . . . . . . . .

8-2 3120879SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3

3120879 8-3SECTION 8 DECALSSECTION8DECALS

8-4 3120879SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTA

3120879 8-5SECTION 8 DECALSSECTION8DECALS23 Decal - Warning Crushing Hazard/Danger Electrocution Options: 21703818 Australian Spec1703894 Dutch Spec17

3120879 1-11SECTION1FRAMESECTION 1 FRAME.FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160270 DR

8-6 3120879SECTION 8 DECALSSECTION8DECALSKit - Decal Multi-Color Options (Includes Items 18-29):12901721 Australian Spec 32901714 Dutch Spec 42901717

3120879 8-7SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

8-8 3120879SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3

3120879 8-9SECTION 8 DECALSSECTION8DECALS

8-10 3120879SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120879 8-11SECTION 8 DECALSSECTION8DECALS20 (cont’d) 1703698 UK Spec & Norwegian Spec21 Decal - Warning Battery Ventilation Options: 21703813 Aus

8-12 3120879SECTION 8 DECALSSECTION8DECALS29 Decal - Brake Release Options: A/R1704123 Australian Spec 1Not Required All Spec except Australian Spec 0

3120879 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 1532E3/1932E3/2033E3/2046E3/2646E3/2658E3The followi

9-2

3120879 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may

1-12 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3 TORQUE TO50 FT. LBS.121149875263191618151415172

10-2

3120879 1INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E3P/N PAGE0080228 . . . . . 5-130080

2 3120879INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E30258792 . . . . . .2-80258800 . .

3120879 3INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E30641624 . . . . . . 3-70641628 . .

4 3120879INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E31320061 . . . . . .4-51320095 . .

3120879 5INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E32360500 . . . . . . 1-62360501 . .

6 3120879INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E33311505 . . . . . .4-33311505 . .

3120879 7INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E33820019 . . . . . 4-243820019 . .

8 3120879INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E34460268 . . . . .1-164460268 . .

3120879 9INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E34751400 . . . . . . 2-84751400 . .

3120879 1-13SECTION1FRAMESECTION 1 FRAME.FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY.

10 3120879INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - XX/XXXXRevised - XX/XX/XXXXMODEL E37011044 . . . . . .2-77011045 .

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-14 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E33031295141111222282197195141462021104040

3120879 1-15SECTION1FRAMESECTION 1 FRAME.FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3FIG & ITEM # PART NUMBER DESCRIPTI

1-16 3120879SECTION 1 FRAMESECTION1FRAME42 Connector, Strain Relief Options: 24460662 Production4460968 Post Production43 0902536 Bracket, Limit Switc

3120879 1-17SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED)FIG & ITEM # PART NUMBE

1-18 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3

3120879 1-19SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3FIG & ITEM # PART NU

1-20 3120879SECTION 1 FRAMESECTION1FRAME27 Connector, Strain Relief Options: 14460428 Prior to S/N 02000685524460662 S/N 0200068552 to Production44609

3120879 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED)FIG & ITE

1-22 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS70270270370470570170126LH7RH33583344110110311010910811110490

3120879 1-23SECTION1FRAMESECTION 1 FRAME.FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LADDER I

REVISION LOG3120879 AFebruary 26, 1999 - Issue Of Manual (Manual edited to 0010552 Revision 7)August 15, 1999 - Revised Manual ( Manual edited to 001

1-24 3120879SECTION 1 FRAMESECTION1FRAME202 Harness Options (See Section 7 for Breakdown): 1Use 4922285 Prior to S/N 0200060218 (Was P/N 4921819)49222

3120879 1-25SECTION1FRAMESECTION 1 FRAME356 Connector, Strain Relief Options: 14460662 Production4460968 Post Production357 1060680 18/2 Cable9ft/2.74

1-26 3120879SECTION 1 FRAMESECTION1FRAME0258954 GENERATOR INSTALLATION (110V/800W) - 1532E3/1932E3 Ref. 3601 2460022 Generator 17023336 Kit, Retrofit

3120879 1-27SECTION1FRAMESECTION 1 FRAME0257372 STATIC STRAP INSTALLATION (OPTIONAL) Ref. 4801 Strap, Static Options: 1Use 4240147 (Prior to S/N 02001

1-28 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY

3120879 1-29SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. BATTERY CHARGER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0400178 BATTERY CHARGE

1-30 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120879 2-1SECTION2GROUNDCOMPONENTSSECTION 2 GROUND COMPONENTSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 HYDRAULIC COMPONENTS AND COVERS INSTALLATION

2-2 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/1932E3202832122761334352

3120879 2-3SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS..FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3FIG & ITEM

REVISION LOGB 3120879

2-4 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS34 0641406 Bolt 1/4”-20NC x 3/4” 435 0641508 Bolt 5/16”-18NC x 1” 436 4711500 Flatwasher

3120879 2-5SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED)FIG

2-6 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 1

3120879 2-7SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E

2-8 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS27 3570996 Plate, Valve Cover 128 0181874 Angle, Latch Stop (Left Hand) 129 0181875 Angl

3120879 2-9SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E3

2-10 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. VALVE ASSEMBLY

3120879 2-11SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-3. VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4641036 V

2-12 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS17 7021307 Rexroth Valve Section (Posi-Trac) 17012773 Seal Kit - 7021307 Cartridge 1701

3120879 2-13SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. VALVE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

3120879 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls) 00000174433356

3120879 2-15SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS.FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)FIG & ITEM #

2-16 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSALARM INSTALLATIONS Ref.0256959 DESCENT ALARM - 1532E3/1932E3 Ref.30256960 MOTION ALARM

3120879 2-17SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED)FIG &a

2-18 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. BATTERY INSTALLATIONS 121118 LEFT SIDE119 RIGHT SIDE112113113B113A113C123MO

3120879 2-19SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. BATTERY INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BAT

2-20 3120879SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSBATTERY INSTALLATIONS - 2033E3/2046E3/2646E3/2658E3Ref.0258611 Standard Machines Ref. 7

3120879 3-1SECTION3SCISSORARMSSECTION 3 SCISSOR ARMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . .

3-2 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 1656241033181291433213837394043424444444445454141

3120879 3-3SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

ii 3120879TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0258907 ARM CAPS INSTALLATION Ref. 3/B201 1120503 Cap 16202 Not Used203 0100084 Adhesive, HV2200 R

3120879 3-5SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-6 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

3120879 3-7SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-8 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0258908 ARM CAPS INSTALLATION Ref. 3/B201 1120503 1/8” Wall Thickness Arm Tube - Cap 10202 1120518

3120879 3-9SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

3-10 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 26563101483317108822332039213735338893336502448

3120879 3-11SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-12 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0252586 ARM PADS INSTALLATION Ref. 3101 3340841 Pad 160258120 ARM CAPS INSTALLATION Ref. 3201 112

3120879 3-13SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3120879 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . .

3-14 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 16562411412648111128412747494644411111941175116

3120879 3-15SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-16 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0252586 ARM PADS INSTALLATION Ref. 3101 3340841 Pad 160258120 ARM CAPS INSTALLATION Ref. 3201 112

3120879 3-17SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-18 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

3120879 3-19SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3FIG & ITEM # PART NUMBER DESCRIPTION Q

3-20 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS0252587 ARM PADS INSTALLATION Ref. 3101 3340841 Pad 240258121 ARM CAPS INSTALLATION Ref. 3201 112

3120879 3-21SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3 (CONTINUED)FIG & ITEM # PART NUMBER DE

3-22 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-6. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/1932E3/2033E3/2046E3/2646E3 112

3120879 3-23SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-6. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/1932E3/2033E3/2046E3/2646E3FIG

1-2 3120879SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. DRIVE AND STEERING INSTALLATION 213213112120120127124102109A109101A202107103116113114104104126

3-24 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3 15142397651151121121131171161011041061081091102467

3120879 3-25SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0

3-26 3120879SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS108 Bolt 3/8”-16NC x 1/2” 8Use 0641605 Prior to S/N 0200105071 (Was P/N 0641604)0641605 S/N 0200

3120879 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . .

4-2 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION 25650550678348301101112LOCATEDAT FRAMEMOD

3120879 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSIONFIG & ITEM # PART NUMBER DESCRIPTION

4-4 3120879SECTION 4 PLATFORMSECTION4PLATFORM102 4460051 Connector 1103 Not Used 2104 0860038 Box, Receptacle 1105 Not Available Terminal, Receptacle

3120879 4-5SECTION 4 PLATFORMSECTION4PLATFORM352 Connector Options: 24460051 Prior to S/N 02000713864460328 S/N 0200071386 to Present353 2820025 Plast

4-6 3120879SECTION 4 PLATFORMSECTION4PLATFORM401 (cont’d) Plate, Mounting Options: 23536089 Prior to S/N 02000634750901930 S/N 0200063475 to PresentCo

3120879 4-7SECTION 4 PLATFORMSECTION4PLATFORM0257664 TOP RAIL PADDING INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (PRIOR TO S/N 0200070220)Ref. 2601 33

3120879 1-3SECTION1FRAMESECTION 1 FRAME.FIGURE 1-1. DRIVE AND STEERING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0258147 DRIVE AN

4-8 3120879SECTION 4 PLATFORMSECTION4PLATFORM820 0100011 Loctite #242 A/RPERIMETER SWITCHES INSTALLATIONS (S/N 0200070220 TO PRESENT)Ref.0272788 1532E

3120879 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)FIG & ITEM # PART NUMBER

4-10 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HAND-RAILS (MANUALLY OPERATED) (1532E3/1932E3

3120879 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E

4-12 3120879SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258969 (Prior to S/N 0200104330) Ref.See Note (S/N 020

3120879 4-13SECTION 4 PLATFORMSECTION4PLATFORM407 3534995 Plate, Mounting 1408 3931416 Bolt, Socket Head 1/4”-20NC x 1” 2409 3311401 Nut 1/4”-20NC 241

4-14 3120879SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HAND-RAILS (MANUALLY OPERATED) (2033E3/2046E3

3120879 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (2033E3/2046E

4-16 3120879SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM EXTENSION LOCK INSTALLATION OPTIONS:Ref.0258970 2033E3 (Prior to S/N 0200104330) Ref.See Note 2

3120879 4-17SECTION 4 PLATFORMSECTION4PLATFORM404 4460052 Connector, Strain Relief 2405 3900168 Screw, Special 2406 4920140 Lockwire 2407 3534995 Plat