Jlg 15AMI Operator Manual User Manual

Operation and Safety Manual ANSIOriginal Instructions - Keep this manual with the machine at all times.Model15AMIP/N - 3121212March 12, 2012

TABLE OF CONTENTSiv – JLG Lift – 3121212SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF TABLES1-1 Minimum Approach Distance

SECTION 1 - SAFETY PRECAUTIONS3121212 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERAL This section prescribes the proper and safe practices

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31212121.2 TRANSPORTINGBefore transporting the machine the user/operator must be famil-iar with the pro

SECTION 1 - SAFETY PRECAUTIONS3121212 – JLG Lift – 1-3• Use Caution And Check Clearances When MovingMachine In Restricted Or Close Quarters.• Always U

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121212Two People May Be Required on Slopes Up To Five Degrees.Also Always Travel With Platform End On

SECTION 1 - SAFETY PRECAUTIONS3121212 – JLG Lift – 1-51.3 PRE-OPERATIONAL SAFETY• Read Your Manual. Understand What You’ve Read - ThenBegin Operations

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121212• Never Operate Or Raise Platform When Machine Is On ATruck Or Other Vehicle.Approved Head Gear

SECTION 1 - SAFETY PRECAUTIONS3121212 – JLG Lift – 1-7Electrocution Hazard Maintain a clearance of at least 10 ft (3m) between any part of themachi

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121212• Check Clearances Above, On Sides And Bottom Of Plat-form When Raising And Lowering Platform.•

SECTION 1 - SAFETY PRECAUTIONS3121212 – JLG Lift – 1-9• Do Not Attach Overhanging Loads To The Platform OrIncrease The Platform Size With Unauthorized

NOTES:

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121212• Do Not Use Ladders On Or Against Machine. Do Not Per-form Work That Will Subject Unit To A Ho

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121212 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31212122.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121212 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableTYPE FREQUENC

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 31212122.3 PRE-START INSPECTIONThe Pre-Start Inspection should

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121212 – JLG Lift – 2-52.4 FUNCTION CHECKThe function check of all systems shou

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 31212121. Wheels and Casters - Properly secured, wheels and cas

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121212 – JLG Lift – 2-7Figure 2-1. Daily Walk-Around Inspection.Daily Walk-Arou

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121212NOTES:

SECTION 3 - MACHINE CONTROLS & INDICATORS3121212 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS & INDICATORS3.1 GENERALSINCE THE MANUFACTURER HA

SECTION - FOREWORD3121212 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this man

SECTION 3 - MACHINE CONTROLS & INDICATORS3-2 – JLG Lift – 31212123. MANUAL DESCENT CONTROL VALVEMachines Built Prior to S/N- 0900019526:(See Figur

SECTION 3 - MACHINE CONTROLS & INDICATORS3121212 – JLG Lift – 3-34. HYDRAULIC RESERVOIR / CIRCUIT BREAKER / FUSE (located inside ground control st

SECTION 3 - MACHINE CONTROLS & INDICATORS3-4 – JLG Lift – 3121212Platform Control Station (See Figure 3-3.)1. EMERGENCY STOP/SHUT-OFF Button.An EM

SECTION 3 - MACHINE CONTROLS & INDICATORS3121212 – JLG Lift – 3-5NOTES:

SECTION 3 - MACHINE CONTROLS & INDICATORS3-6 – JLG Lift – 31212123.3 DECAL INSTALLATIONS Figure 3-4. Decal Installation. (ANSI and CSA Spec

SECTION 3 - MACHINE CONTROLS & INDICATORS3121212 – JLG Lift – 3-7Table 3-1. 15AMI Decal Installation Chart (ANSI)(See Figure 3-4.)Item ANSI/CSA

SECTION 3 - MACHINE CONTROLS & INDICATORS3-8 – JLG Lift – 3121212Figure 3-5. Decal Installation. (CE Specification)

SECTION 3 - MACHINE CONTROLS & INDICATORS3121212 – JLG Lift – 3-9Table 3-2. 15AMI - Decal Installation (CE - All Languages) (See Figure 3-5.)Ite

SECTION 3 - MACHINE CONTROLS & INDICATORS3-10 – JLG Lift – 3121212NOTES:

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a manually propelled machine, with a

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3121212SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZAR

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31212124.3 BATTERY CHARGING & MAINTENANCEAMI Models are equipped with a 12 volt, 10 amp output - dua

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-3Battery Charger Operation (See Figure 4-2. & Figure 4-3.) ALWAYS CHECK THE VOLTAGE SELECT

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121212the charger will light up, the charger will then begin tocharge the batteries.6. When the battery

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-54.4 MACHINE SET-UP AND OPERATIONThe following sequence of set-up procedures must be followedto sa

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121212THE FRONT CASTER WHEELS SHOULD BE RELIEVED OF THEMACHINES WEIGHT ENOUGH SO THE MACHINE DOES NOT R

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-73. To lower platform, depress FUNCTION ENABLE BUTTON(green) and PLATFORM DOWN button (bottom, whi

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31212122. Swing the platform lower support rail into the lower plat-form mount on the mast.3. Secure th

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-94.6 STOWING MACHINE1. Ensure that platform is fully lowered, turn POWER ON/OFFkey switch (on the

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3121212FAILURE TO HEED THE FOLLOWING INSTRUCTIONS COULD CAUSETHE UNIT TO TIP OVER OR BE HARD TO CONTROL

SECTION 4 - MACHINE OPERATION3121212 – JLG Lift – 4-11Transport Vehicle Tie Down(See Figure 4-6.)When placing the 15AMI machine onto a transport vehic

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121212 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121212NOTES:

SECTION 5 - OPTIONAL EQUIPMENT3121212 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe following optional equipment is availabl

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3121212Lifting HookThe optional lifting hook is mounted at the top rear of the firstmast section. The h

SECTION 5 - OPTIONAL EQUIPMENT3121212 – JLG Lift – 5-3Hour Meter(See Figure 5-1., HourMeter Location. (Option)The machine hour meter accumulates pump

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 31212125.2 EXTENDIBLE PLATFORM OPERATIONThe optional extendible platform is designed to increase operat

SECTION 5 - OPTIONAL EQUIPMENT3121212 – JLG Lift – 5-54. Next fold the extend handles down until they lock into the spring clamps on the vertical rail

SECTION 5 - OPTIONAL EQUIPMENT5-6 – JLG Lift – 31212125.3 Progammable Security Lock (PSL™) (Option)The optional keyless Programmable Security Lock swi

SECTION 5 - OPTIONAL EQUIPMENT3121212 – JLG Lift – 5-7Machine Power Up using the PSL™NOTE: When entering code on the keypad, a short beep indi-cates a

SECTION 5 - OPTIONAL EQUIPMENT5-8 – JLG Lift – 3121212NOTES:

SECTION 6 - EMERGENCY PROCEDURES3121212 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 General Information This section explains the steps to be

SECTION - REVISION LOGd – JLG Lift – 3121212REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . . . . . . . . July 6, 2005Manual Revise

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 31212126.3 Incident NotificationJLG Industries, Inc. must be notified immediately of any incidentinvo

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121212 – JLG Lift – 7-1SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7.1 INTR

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-2 – JLG Lift – 31212127.2 GENERAL SPECIFICATIONSMachine SpecificationsSPECIFICATION 15AMI

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121212 – JLG Lift – 7-3Electrical SpecificationsSPECIFICATION 15AMISy st em Vol tag e:

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-4 – JLG Lift – 3121212Platform DataSPECIFICATION 15AMIOccupants: (Persons allowed in Plat

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121212 – JLG Lift – 7-5Machine Component WeightsSerial Number LocationsFor machine identif

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-6 – JLG Lift – 31212127.3 OPERATOR MAINTENANCEBattery MaintenanceNOTE: This information a

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121212 – JLG Lift – 7-7LubricationHydraulic Oil (HO)Hydraulic oils must have anti-wear qua

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-8 – JLG Lift – 3121212123

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121212 – JLG Lift – 7-9Table 7-2. Lubrication Intervals for Various ComponentsITEM COMPONE

TABLE OF CONTENTS3121212 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD. . . . . . . . . . . . . . . . . .

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-10 – JLG Lift – 31212127.4 SUPPLEMENTAL INFORMATIONThe following information is provided

SECTION 8 - INSPECTION AND REPAIR LOG3121212 – JLG Lift – 8-1SECTION 8. INSPECTION AND REPAIR LOGMachine Serial Number: _________________________Tabl

SECTION 8 - INSPECTION AND REPAIR LOG8-2 – JLG Lift – 3121212Machine Serial Number: _________________________Table 8-1. Inspection and Repair LogDate

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B

TABLE OF CONTENTSii – JLG Lift – 3121212SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.4 MACHINE SET-UP AND OPERATION . . . . .

TABLE OF CONTENTS3121212 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEOperator Unable to Control Machine . . . .