Jlg SSV10 Parts Manual User Manual

Illustrated Parts ManualModelSSV-10P/N3121188April 12, 2012

1-4 SSV-10 3121188SECTION 1 BASE0274078 Ref. BUMPERS INSTALLATION (OPTIONAL) B301 0641410 13 Bolt 1/4”-20NC x 1 1/4”302 0940152 2 Bumper, Side303 0940

3121188 SSV-10 1-5SECTION 1 BASEFIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-6 SSV-10 3121188SECTION 1 BASEFIGURE 1-2. DRIVE MOTOR ASSEMBLY 232C12B2A2D2E2D2E2D2E2G2F2F2H2J2K202122232425262798756101112131416171819154

3121188 SSV-10 1-7SECTION 1 BASEFIGURE 1-2. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3160303Ref. DRIVE MOTOR ASSEMBLY F1 7018059

1-8 SSV-10 3121188SECTION 1 BASEFIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION 12161346172869111068511021043103101861011031041024PRIOR TO S/N 01

3121188 SSV-10 1-9SECTION 1 BASEFIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0273549 Ref. COVER INSTALLATION

1-10 SSV-10 3121188SECTION 1 BASEFIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 2-1SECTION 2CONTROLS

2-2 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION 72J1J2D1021098D8B8A8C1B1D2H3F3B3A3C3D3E2G2C2A2E4B4E4C1074A

3121188 SSV-10 2-3SECTION 2 CONTROLSFIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.3600392 1 PUMP/MOTOR ASSE

2-4 SSV-10 3121188SECTION 2 CONTROLS7 7027948 1 Motor Assembly70000041 1 Brush Kit8 7027949 Ref. Return Port Components Kit8A Not Available 1 Seal8B N

3121188 SSV-10 2-5SECTION 2 CONTROLSFIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-6 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION 111111115115103103127128105108109311231272768125126123

3121188 SSV-10 2-7SECTION 2 CONTROLSFIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BATTERY CHARGER

2-8 SSV-10 3121188SECTION 2 CONTROLS124 3380541 1 Shield, Wire125 0791406 2 Screw 1/4”-20NC x 3/4”126 3575423 2 Plate, Battery Hold-down127 2920178 2

3121188 SSV-10 2-9SECTION 2 CONTROLSFIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-10 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-3. BATTERY CHARGER ASSEMBLY 11124231268910131415161718

3121188 SSV-10 2-11SECTION 2 CONTROLSFIGURE 2-3. BATTERY CHARGER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0400208 Ref. BATTERY CHARGER ASSEMBL

2-12 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-4. GROUND COMPONENTS INSTALLATIONS 123674671011021024A4B4C

3121188 SSV-10 2-13SECTION 2 CONTROLSFIGURE 2-4. GROUND COMPONENTS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GROUND CONTROLS INSTALLA

3121188 SSV-10 AREVISION LOGJune 1, 2004 - Original Issue Of Manual (Edited to B/M 0010611 Revision 1)September 20, 2004 - Revised Manual (Edited to B

2-14 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-5. PLATFORM CABLES AND CONTROLS INSTALLATION

3121188 SSV-10 2-15SECTION 2 CONTROLSFIGURE 2-5. PLATFORM CABLES AND CONTROLS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0273551 Ref. PLATFO

2-16 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-6. CONTROL BOX ASSEMBLY 21212197521141566A6B6C12A121013204113338

3121188 SSV-10 2-17SECTION 2 CONTROLSFIGURE 2-6. CONTROL BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONTROL BOX ASSEMBLY0861658 Ref. Pr

2-18 SSV-10 3121188SECTION 2 CONTROLSFIGURE 2-6. CONTROL BOX ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 3-1SECTION 3MAST

3-2 SSV-10 3121188SECTION 3 MASTFIGURE 3-1. MAST ASSEMBLY AND INSTALLATION 38322274545343452338777266910503251371361172620726193616204267206203

3121188 SSV-10 3-3SECTION 3 MASTFIGURE 3-1. MAST ASSEMBLY AND INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0801394 Ref. MAST ASSEMBLY D1 0100

3-4 SSV-10 3121188SECTION 3 MAST44 4160124 2 Spring45 4567491 2 Tube, Spacer46 4567750 1 Tube, Spacer47 4567751 1 Tube, Spacer48 4740007 2 Washer, Thr

3121188 SSV-10 4-1SECTION 4PLATFORM

B SSV-10 3121188REVISION LOG

4-2 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-1. PLATFORM INSTALLATION 8517191814202110413137610102222526214123161051031021031031031011051051127

3121188 SSV-10 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.3510865 Ref. PLATFORM ASSEMBLY G1 010001

4-4 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-2. MATERIAL TRAY INSTALLATION 54 16161231710682147101013 161517

3121188 SSV-10 4-5SECTION 4 PLATFORMFIGURE 4-2. MATERIAL TRAY INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0274011 Ref. MATERIAL TRAY INSTALLA

4-6 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-3. OPTIONAL BICYCLE CARRIERS INSTALLATION 371110451121282913136

3121188 SSV-10 4-7SECTION 4 PLATFORMFIGURE 4-3. OPTIONAL BICYCLE CARRIERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BICYCLE CARRIER IN

4-8 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-4. OPTIONAL RUG CARRIER INSTALLATION 206202535320320420120520310410510244610310110212

3121188 SSV-10 4-9SECTION 4 PLATFORMFIGURE 4-4. OPTIONAL RUG CARRIER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0240107 Ref. RUG CARRIER INS

4-10 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY 101108105106107104103102109

3121188 SSV-10 4-11SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0255040 Ref. FLUORES

3121188 SSV-10 iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 SSV-10 3121188SECTION 4 PLATFORMFIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 5-1SECTION 5CYLINDER

5-2 SSV-10 3121188SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY 1514181716191336111012917584251

3121188 SSV-10 5-3SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684348 Ref. LIFT CYLINDER ASSEMBLY - W

5-4 SSV-10 3121188SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLY 1213141517201819410891153671251

3121188 SSV-10 5-5SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1684531 Ref. LIFT CYLINDER ASSEMBLY - O

5-6 SSV-10 3121188SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 6-1SECTION 6HYDRAULIC

6-2 SSV-10 3121188SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM 3465101102103LIFT CYLINDER REF.PUMP REF.

3121188 SSV-10 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC SYSTEM INSTALLATION0273546 R

ii SSV-10 3121188FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS

6-4 SSV-10 3121188SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 7-1SECTION 7ELECTRICAL

7-2 SSV-10 3121188SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL SCHEMATIC

3121188 SSV-10 7-3SECTION 7 ELECTRICAL1870182 - D

7-4 SSV-10 3121188SECTION 7 ELECTRICALFIGURE 7-2.ELECTRICAL COMPONENTS INSTALLATION119MP3P4P5GROUND CONTROLBOXBATTERY CHARGERCHARGERLEDLIGHTSACINPUT11

3121188 SSV-10 7-5SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATIONITEM PART NUMBER QTY DESCRIPTION REVRef. PLATFORM CONTROL BOX COMP

7-6 SSV-10 3121188SECTION 7 ELECTRICAL119J 7024300 1 Plug, Male - 10 Position4461023 7 Socket, Female119K 4460320 1 Plug, Male - 2 Position4460226 2 S

3121188 SSV-10 7-7SECTION 7 ELECTRICAL220 4923028 1 Traction Module Power Harness C220A Not Available 1 Plug, Male - 2 Position221 4923029 1 Ground Co

7-8 SSV-10 3121188SECTION 7 ELECTRICAL304 1060753 1 Charger LED Extension Harness B304A 4460321 1 Plug, Male - 4 Position4460226 4 Socket, Female304B

3121188 SSV-10 7-9SECTION 7 ELECTRICAL507 7002841 1 Motor Crimp Removal Tool (Not Shown)508 7016618 1 Molex Tool (For Ground Control Station Electrica

3121188 SSV-10 1-1SECTION 1 BASE

7-10 SSV-10 3121188SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATIONITEM PART NUMBER QTY DESCRIPTION REV

3121188 SSV-10 8-1SECTION 8DECALS

8-2 SSV-10 3121188SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION 934139106105171815141041610210720113101110109610812710319202301302111119891081

3121188 SSV-10 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0273552 Ref. COMMON DECALS INSTALLATION H1 to

8-4 SSV-10 3121188SECTION 8 DECALS105 1 Decal - Warning Options:1705937 ANSI Spec (English Language)1706092 ANSI Spec (Chinese Language)1706088 ANSI S

3121188 SSV-10 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKSSV-10The following list will service one machine (built to current production per date on t

9-2 SSV-10 3121188SECTION 9 RECOMMENDED SERVICE PARTS STOCKSSV-10The following list will service one machine (built to current production per date on

3121188 SSV-10 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may not be applicable

10-2 SSV-10 3121188SECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may not be applicable t

PagePart Number PagePart Number PagePart NumberPagePart Number3121188 SSV-10 11-1SECTION 11 PART NUMBER INDEX0100011 1-3, 1-4, 1-9, 2-4, 2-7, 2-8, 2-

1-2 SSV-10 3121188SECTION 1 BASEFIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 SSV-10 3121188SECTION 11 PART NUMBER INDEX2754025 ... 6-328

PagePart Number PagePart Number PagePart NumberPagePart Number3121188 SSV-10 11-3SECTION 11 PART NUMBER INDEX7011029 ...2-3, 9-170110

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 SSV-10 3121188SECTION 11 PART NUMBER INDEX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121188 SSV-10 1-3SECTION 1 BASEFIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0273784 Ref. BASE ASSEMBLY I1