Jlg 80H ANSI Parts Manual User Manual

Illustrated Parts ManualModels80H80HX86HX80HX+6P/N3120272February 3, 2012

1-2 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES

2-10 3120272SECTION 2 TURNTABLESECTION2TURNTABLE55 2120078 Filter Assembly 12120079 Element 156 0901159 Bracket, Filter 157 4640136 Solenoid Valv

3120272 2-11SECTION2TURNTABLESECTION 2 TURNTABLE119 4751400 Flatwasher 1/4" 12120 4300031 Stud (Welded on part) 10121 4640434 Rotate Valve Assemb

2-12 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE)

3120272 2-13SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE)FIG & ITEM # PART NUMBER DESCRIPTION

2-14 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE)

3120272 2-15SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE)FIG & ITEM # PART NUMBER DESCRIPTION

2-16 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE)

3120272 2-17SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE)FIG & ITEM # PART NUMBER DESCRIPTION Q

2-18 3120272SECTION 2 TURNTABLESECTION2TURNTABLE— — — — — — — — — —7002330 Seat Assembly 127 7004823 Seat, Ball 128 Kit O-Ring 1— — — — — — — — —

3120272 2-19SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) (CONTINUED)FIG & ITEM # PART NUMBER D

3120272 1-3SECTION1FRAMESECTION 1 FRAME FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINESFIG & ITEM # PART NUMB

2-20 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE)

3120272 2-21SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE)FIG & ITEM # PART NUMBER DESCRIPTION Q

2-22 3120272SECTION 2 TURNTABLESECTION2TURNTABLE41 Kit Packing, Preformed, O-Ring 142 Kit Seal Plate 143 Kit Packing, Preformed, O-Ring 144 Kit Pa

3120272 2-23SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) (CONTINUED)FIG & ITEM # PART NUMBER D

2-24 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES

3120272 2-25SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-26 3120272SECTION 2 TURNTABLESECTION2TURNTABLE23 3311401 Nut 1/4"-20NC A/R24 4751400 Flatwasher 1/4" A/R25 4761400 Lockwasher 1/4"

3120272 2-27SECTION2TURNTABLESECTION 2 TURNTABLE0252186CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE WITH 4WS (VARIABLE PARTS )Ref. 5025

2-28 3120272SECTION 2 TURNTABLESECTION2TURNTABLE54 4640512 Sequence Valve Assembly 17009756 Cartridge 1Not Seal Kit Available - Use:3790118 O-Ring

3120272 2-29SECTION2TURNTABLESECTION 2 TURNTABLE68 4640580Accessory Valve Assembly (Machines Built 1989 to September 1991) (See Figure 2-16 for Break-

1-4 3120272SECTION 1 FRAMESECTION1FRAME24 0642630 Bolt 1”-8NC x 3 3/4” 225 3420158 Hairpin 126 3421330 Pin, Clevis (For Machines with Tow Package See

2-30 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994)

3120272 2-31SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994)FIG & ITEM # PART NUMBER DESC

2-32 3120272SECTION 2 TURNTABLESECTION2TURNTABLE31 7009325 Retainer 232 Spool (Not Sold Separately) 133 7006757 Seat 234 Kit Ring, Back-Up 235 Kit

3120272 2-33SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994) (CONTINUED)FIG & ITEM # PART

2-34 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT)

3120272 2-35SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT)FIG & ITEM # PART NUMBER DE

2-36 3120272SECTION 2 TURNTABLESECTION2TURNTABLE136 Kit O-Ring (5 Per Section) A/R137 Kit O-Ring (2 Per Section) A/R138 Not Serviced Cap, End (2 P

3120272 2-37SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) (CONTINUED)FIG & ITEM # PA

2-38 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT)

3120272 2-39SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT)FIG & ITEM # PA

3120272 1-5SECTION1FRAMESECTION 1 FRAME125 Axle Extension Cylinder Assembly Options (See Section 5 For Breakdown):21681565 Prior to October 1985168158

2-40 3120272SECTION 2 TURNTABLESECTION2TURNTABLE150 WORKING SECTION OPTIONS: Ref.7012356 #1 Working Section (Drive) Ref.7012334 #2 Working Section

3120272 2-41SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) (CONTINUED)FIG &am

2-42 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION

3120272 2-43SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTIONFIG & ITEM # PART NUMBER

2-44 3120272SECTION 2 TURNTABLESECTION2TURNTABLE23 7002323 Plug 17000102 O-Ring 124 7002326 Orifice 125 7002324 Plug 1WORKING SECTIONS (STANDARD P

3120272 2-45SECTION2TURNTABLESECTION 2 TURNTABLE103 Section #3 Options: 1Not Required(4640711, 4640710, 4640734, 4640730 and 4640571 Valves)7002315 St

2-46 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

3120272 2-47SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTIONFIG & ITEM # PART NUMBER DESCRIP

2-48 3120272SECTION 2 TURNTABLESECTION2TURNTABLE152 Section #2 Options: 17002316 Level Section (4640941 Valve) (Prior to S/N 27357)7011183Level Se

3120272 2-49SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)FIG & ITEM # PART NU

1-6 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES

2-50 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF

3120272 2-51SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEFFIG & ITEM # PART NUMBER DESCRIP

2-52 3120272SECTION 2 TURNTABLESECTION2TURNTABLE27 7000468 Crossover Relief Valve Assembly - 7000466 Section (Due to various suppliers - internal

3120272 2-53SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED)FIG & ITEM # PART NU

2-54 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX)

3120272 2-55SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX)FIG & ITEM # PART NUMBER D

2-56 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CON-TROLS MACHINES BUILT THROUGH 1989)

3120272 2-57SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989)FIG &a

2-58 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. ACCESSORY VALVE ASSEMBLY

3120272 2-59SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-16. ACCESSORY VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640580ACCESSO

3120272 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINESFIG & ITEM # PART NUMBER

2-60 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS

3120272 2-61SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-62 3120272SECTION 2 TURNTABLESECTION2TURNTABLETURNTABLE BEARING INSTALLATION (APRIL 1986) Ref.0236814 Prior to April 1986 Ref. A0237545 April 19

3120272 2-63SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESC

2-64 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE

3120272 2-65SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-18. SWING MOTOR ASSEMBLY - WHITEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160115 SW

2-66 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN

3120272 2-67SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNNFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.316013

2-68 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. SWING MOTOR ASSEMBLY - EATON

3120272 2-69SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. SWING MOTOR ASSEMBLY - EATONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160274 SW

1-8 3120272SECTION 1 FRAMESECTION1FRAME102 4843390 Axle Weldment (Right Side) 1102A 0961416 Bushing, Bronze (Top) 1102B 0961417 Bushing, Bronze (Botto

2-70 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)

3120272 2-71SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-72 3120272SECTION 2 TURNTABLESECTION2TURNTABLE0920032 SWING BRAKE ASSEMBLY - MICO Ref. B31 7007913 Capscrew 432 7007912 Lockwasher 433 7007924 P

3120272 2-73SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED)FIG & ITEM # PART NUMBER DES

2-74 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)

3120272 2-75SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION Q

2-76 3120272SECTION 2 TURNTABLESECTION2TURNTABLE22 Bolt, Washer Head Options: 47007985 Machines Built Prior to S/N 334767018607 Machines Built S/N

3120272 2-77SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER D

2-78 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. SWING HUB ASSEMBLY

3120272 2-79SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-23. SWING HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780055 SWING HUB AS

3120272 1-9SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES (CONTINUED)FIG & ITEM #

2-80 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

3120272 2-81SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATIONFIG & ITEM # PART NUMBER

2-82 3120272SECTION 2 TURNTABLESECTION2TURNTABLE102 Swivel Housing Options: 12760025 Housing for 1660154 Coupling2760091 Housing for 1660160 and 1

3120272 2-83SECTION2TURNTABLESECTION 2 TURNTABLE4843822 Machines With 2WS Oscillating Axle & No Jacks Only4843822 Machines With All Other Configur

2-84 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995)

3120272 2-85SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995)FIG &

2-86 3120272SECTION 2 TURNTABLESECTION2TURNTABLEDEUTZ F4L912 ENGINE ASSEMBLY (VARIABLE PARTS )Ref.0236798 Standard Engine Machines With Racine Pro

3120272 2-87SECTION2TURNTABLESECTION 2 TURNTABLE7004214 Filter - 1340020 Air Cleaner 183 0340002 Band, Mounting 284 1120161 Bonnet 185 0080039 Elbow 1

2-88 3120272SECTION 2 TURNTABLESECTION2TURNTABLEDEUTZ F4L912 ENGINE INSTALLATION (VARIABLE PARTS )Ref.0236799 Standard Engine Machines With Racine

3120272 2-89SECTION2TURNTABLESECTION 2 TURNTABLE209 0060021 Module, Actuator 1210 0641406 Bolt 1/4"-20NC x 3/4" 2211 4761400 Lockwasher 1/4&

1-10 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES

2-90 3120272SECTION 2 TURNTABLESECTION2TURNTABLE326 0901719 Bracket, Support 1327 4740252 Flatwasher, Special 30252050 EXHAUST INSTALLATION - VICK

3120272 2-91SECTION2TURNTABLESECTION 2 TURNTABLE70002258 Cylinder Head Bolt 470002259 Washer, Cylinder Head Bolt 47016309 Washer, Copper Sealing 17016

2-92 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT)

3120272 2-93SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT)FIG &

2-94 3120272SECTION 2 TURNTABLESECTION2TURNTABLE45 Engine Harness Options (Not Shown): 14920852 Fixed Axle Machines4921389 Oscillating Axle Machin

3120272 2-95SECTION2TURNTABLESECTION 2 TURNTABLE90 0400020 Battery 191 0236768 Rod, Tie-Down 292 0361027 Strap, Tie-Down 193 3980006 Seat, Masonite 19

2-96 3120272SECTION 2 TURNTABLESECTION2TURNTABLE130 2420030 Gauge, Oil Pressure (Not Shown - Locate at Ground Control)1131 1120423 Raincap 1132 35

3120272 2-97SECTION2TURNTABLESECTION 2 TURNTABLEENGINE COMPONENTS (NOT SHOWN) Ref.2000083 Deutz F4L912 Standard Engine Ref.2000115 Deutz F4L912W Clean

2-98 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES

3120272 2-99SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINESFIG & ITEM # PART NUMB

3120272 1-11SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINESFIG & ITEM

2-100 3120272SECTION 2 TURNTABLESECTION2TURNTABLE206 4160086 Spring, Swivel 1207 1360112 Clevis 3208 3321401 Nut 1/4"-28NF 1209 3430406 Pin,

3120272 2-101SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED)FIG & ITE

2-102 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES

3120272 2-103SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINESFIG & ITEM # PART NUMBER DESCRIPTION

2-104 3120272SECTION 2 TURNTABLESECTION2TURNTABLE26 3311401 Nut 1/4"-20NC 227 Not Used28 4761600 Lockwasher 3/8" 229 4751600 Flatwasher

3120272 2-105SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED)FIG & ITEM # PART NUMBER

2-106 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH1995)

3120272 2-107SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995)FIG & ITEM # PART NUMBER D

2-108 3120272SECTION 2 TURNTABLESECTION2TURNTABLE0254971 LP Gas Only Machines with Vickers Prop Valves Ref. B0250168 U/L Dual Fuel Machines with V

3120272 2-109SECTION2TURNTABLESECTION 2 TURNTABLE86 Clamp Options: A/RNot Required Machines with Racine Prop Valves 01320022 Machines with Vickers Pro

1-12 3120272SECTION 1 FRAMESECTION1FRAME24 Hub Assembly Options: 22780109 2WDNot Required 4WD25 Cap, Hub Options: 21120304 2WDNot Required 4WD26 Bolt

2-110 3120272SECTION 2 TURNTABLESECTION2TURNTABLE122 2220317 Fitting, Barbed 90° 1123 1320022 Clamp 2124 2200051 Plug, Pipe (Not Shown Located at

3120272 2-111SECTION2TURNTABLESECTION 2 TURNTABLEFORD ENGINE INSTALLATION (VARIABLE PARTS) Ref.0236844 Standard Machines With Racine Prop Valves And S

2-112 3120272SECTION 2 TURNTABLESECTION2TURNTABLE172 (cont’d) 7012576 3600071Replacement Bracket Only 17004249 3600071Replacement Coupling 1700424

3120272 2-113SECTION2TURNTABLESECTION 2 TURNTABLEELECTRICAL PANEL ASSEMBLY Ref.0236321 Machines With Racine Prop Valves Ref. I0237859 Machines With

2-114 3120272SECTION 2 TURNTABLESECTION2TURNTABLE0237497 EXHAUST INSTALLATION (USED APRIL 1986 TO DECEMBER 1992)Ref. —0253595 EXHAUST INSTALLATION

3120272 2-115SECTION2TURNTABLESECTION 2 TURNTABLE505 0641405 Bolt 1/4"-20NC x 5/8" 14761400 Lockwasher 1/4" 13311401 Nut 1/4"-20NC

2-116 3120272SECTION 2 TURNTABLESECTION2TURNTABLE7014679Tune-up Kit (Includes 4 Spark Plugs and 1 each of Oil Filter, Fuel Filter, Cap, Rotor and

3120272 2-117SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED)FIG & ITEM # P

2-118 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987

3120272 2-119SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987FIG & IT

3120272 1-13SECTION1FRAMESECTION 1 FRAME107 3760140 Ring, Retaining 8108 3340251 Pad, Wear 4109 4070674 Shim 1/16” 10110 0641615 Bolt 3/8”-16NC x 1 7

2-120 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995

3120272 2-121SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995FIG

2-122 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL)

3120272 2-123SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL)FIG &

2-124 3120272SECTION 2 TURNTABLESECTION2TURNTABLE25 3300048 Locknut, Conduit (Not Shown - Located at Ground 1Control Box)26 0960238 Bushing (Not

3120272 2-125SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL) (CON

2-126 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)

3120272 2-127SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)FIG & ITEM # PART NUM

2-128 3120272SECTION 2 TURNTABLESECTION2TURNTABLE30 0700810 Bolt 8mm x 20mm 331 4831900 Lockwasher 8mm 332 0641812 Bolt 1/2"-13NC x 1 1/2&quo

3120272 2-129SECTION2TURNTABLESECTION 2 TURNTABLE119 4751400 Flatwasher 1/4" 11120 2220315 Fitting, Barbed A/R121 1320022 Clamp 1/4" A/R122

1-14 3120272SECTION 1 FRAMESECTION1FRAME146 Pin, Axle (Rear) Options: 23422508 ANSI Spec3422605 CSA Spec147 0560654 Block, Pivot 2148 4070574 Shim 1/1

2-130 3120272SECTION 2 TURNTABLESECTION2TURNTABLE154 0641408 Bolt 1/4"-20NC x 1" 4155 4711600 Flatwasher 3/8" Narrow 2156 1060093 C

3120272 2-131SECTION2TURNTABLESECTION 2 TURNTABLE0255541 AIR CLEANER INSTALLATION Ref. —201 1340020 Air Cleaner Assembly 17004214 Element, Air Cleaner

2-132 3120272SECTION 2 TURNTABLESECTION2TURNTABLE307 (cont’d) 7023471 Float Assembly 1Use 7019988Engines - 2000153 & 2000157 (was p/n 7019974)

3120272 2-133SECTION2TURNTABLESECTION 2 TURNTABLESWITCH INSTALLATIONS Ref.0255058 Engine Distress Installation Ref. B0255227 Generator Installation Re

2-134 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT

3120272 2-135SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENTFIG & ITEM # PART

2-136 3120272SECTION 2 TURNTABLESECTION2TURNTABLE25 4751000 Flatwasher #10 626 4761000 Lockwasher #10 227 3251476 Nameplate, Generator 128 Cable,

3120272 2-137SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENTFIG & ITEM # PART

2-138 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES

3120272 2-139SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINESFIG & ITEM # PART NUMBER DESCRIPTION Q

3120272 1-15SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES (CONTINUED)FI

2-140 3120272SECTION 2 TURNTABLESECTION2TURNTABLE30 2200461 Fitting, 90° (Prior to March 1985) 12180360 Fitting, Tee (March 1995 to Present) 12720

3120272 2-141SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED)FIG & ITEM # PART NUMBER D

2-142 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-36. WISCONSIN ENGINE INSTALLATION

3120272 2-143SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-36. WISCONSIN ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ENGINE A

2-144 3120272SECTION 2 TURNTABLESECTION2TURNTABLE53 Pump Assembly Options: 13600107 Pump for Machines with Racine Prop Valves &Single Speed Dr

3120272 2-145SECTION2TURNTABLESECTION 2 TURNTABLE96 4300038Stud (Welded on Part) (Located on Turntable to Mount Air Cleaner - Not Shown)497 1060046 Ca

2-146 3120272SECTION 2 TURNTABLESECTION2TURNTABLE3600141 Pump Assembly - JSB Model 1210429 (Used June 1989 to October 1989) (Except coupling, all

3120272 2-147SECTION2TURNTABLESECTION 2 TURNTABLEELECTRICAL PANEL ASSEMBLY Ref.0237297 Machines With Racine Prop Valves Ref. —0237874 Machines With V

2-148 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-37. PUMP COUPLING INSTALLATIONS

3120272 2-149SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-37. PUMP COUPLING INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PUMP COUPL

1-16 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES

2-150 3120272SECTION 2 TURNTABLESECTION2TURNTABLEHAYES COUPLING INSTALLATION (DESIGN C) Ref.0250599 Ford Engine Machines Ref. —0250600 Deutz Engin

3120272 2-151SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-37. PUMP COUPLING INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-152 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPOR-TIONAL VALVES)

3120272 2-153SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES)FIG & ITEM # PART NUMB

2-154 3120272SECTION 2 TURNTABLESECTION2TURNTABLE52 Housing, Gear - With Ports Options: 17000481 3600107 Pump Assembly7005497 3600113 Pump Assembl

3120272 2-155SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) (CONTINUED)FIG & ITEM

2-156 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPOR-TIONAL VALVES BUILT PRIOR TO MID 19

3120272 2-157SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 -

2-158 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPOR-TIONAL VALVES BUILT MID 1987 TO PRE

3120272 2-159SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT

3120272 1-17SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINESFIG & ITEM # PART NUMBER DESCRIPTI

2-160 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-41. TANKS INSTALLATION

3120272 2-161SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-41. TANKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANKS INSTALLATION

2-162 3120272SECTION 2 TURNTABLESECTION2TURNTABLE111 0100020 Sealant, Pipe A/R112 2180467 Fitting, Barbed 90º 2113 3300205 Nut, Retainer 3114 Not

3120272 2-163SECTION2TURNTABLESECTION 2 TURNTABLE251 Cap and Breather Options: 11120287 Prior to July 19861340045 July 1986 to Present252 Lid Options:

2-164 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFUEL CAP ASSEMBLY Ref.0236285 Standard Non-Locking (Prior to June 1995) Ref. 5/E0255823 Standard

3120272 2-165SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-41. TANKS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-166 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-42. LP TANKS INSTALLATION

3120272 2-167SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-42. LP TANKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LP TANKS INSTALL

2-168 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE PROPORTIONAL VALVES)

3120272 2-169SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE PROPORTIONAL VALVES)FIG &a

1-18 3120272SECTION 1 FRAMESECTION1FRAME106 3421565 Snap-Pin 2107 3760140 Ring, Retaining 4108 3421710 Pin, Axle Lock 2109 4842191 Bushing, Weldment 2

2-170 3120272SECTION 2 TURNTABLESECTION2TURNTABLE0237067 GROUND CONTROL BOX ASSEMBLY - 80H Ref. C54 3740016 Relay - 3PST 255 4120002 Socket, Relay

3120272 2-171SECTION2TURNTABLESECTION 2 TURNTABLE206 2420006 Ammeter 1207 4751400 Flatwasher 1/4" 10208 2420009 Hourmeter 1209 0641408 Bolt 1/4&q

2-172 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD

3120272 2-173SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CON

2-174 3120272SECTION 2 TURNTABLESECTION2TURNTABLE33 3911016 Screw, Round Head #10-24NC x 1" 134 4460298 Strip, Terminal A/R35 4460301 Marker,

3120272 2-175SECTION2TURNTABLESECTION 2 TURNTABLE53 Socket, Relay - 3PST Options: A/RNot Required 80HX & 80HX+6 04120002 80H 254 Relay - 3PST Opt

2-176 3120272SECTION 2 TURNTABLESECTION2TURNTABLE68 2920027 Lamp, Indicator - Green (80HX & 80HX+6 Built Prior To May 1994 Only)12920029 Bulb,

3120272 2-177SECTION2TURNTABLESECTION 2 TURNTABLEGROUND CONTROL INSTALLATIONS Ref.023804680HX & 80HX+6 Standard Machines With Fixed Axle (Prior T

2-178 3120272SECTION 2 TURNTABLESECTION2TURNTABLENot Available Wisconsin Powered Machines272 2420001 Fitting, Swivel 1273 2200261 Fitting, Couplin

3120272 2-179SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CON

3120272 1-19SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES (CONTINUED)FIG & ITEM # PART NUMB

2-180 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULI

3120272 2-181SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULIC C

2-182 3120272SECTION 2 TURNTABLESECTION2TURNTABLE34 4460298 Strip, Terminal A/R35 4460301 Marker, Terminal 136 4460308 Bar, Buss (2 Position) 137

3120272 2-183SECTION2TURNTABLESECTION 2 TURNTABLE60 Rail Options: A/R3640493 80HX & 80HX+6 1Not Required 80H 061 Lid Options: 13251650 80HX &

2-184 3120272SECTION 2 TURNTABLESECTION2TURNTABLEHARNESS INSTALLATIONS Ref.0860630 80HX & 80HX+6 Built Prior to May 1994 Ref. —0860907 80HX &a

3120272 2-185SECTION2TURNTABLESECTION 2 TURNTABLE223 3251864 Decal - Swivel Left 1224 3251865 Decal - Swivel Right 1225 4751500 Flatwasher 5/16"

2-186 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

3120272 2-187SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)FIG & ITEM # PART NUMBER DESC

2-188 3120272SECTION 2 TURNTABLESECTION2TURNTABLE0251543 Non-U/L Listed Machines Ref. 20250122 U/L Listed Machines Ref. B251 Alarm Options: 101400

3120272 2-189SECTION2TURNTABLESECTION 2 TURNTABLE451 Strobe Light Options: 12920105 Amber2920109 Red452 4060829 Guard, Light 1453 2540016 Grommet 1454

1-20 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES

2-190 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)

3120272 2-191SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-192 3120272SECTION 2 TURNTABLESECTION2TURNTABLE35 3311505 Locknut 5/16"-18NC 236 4751500 Flatwasher 5/16" 24430038 Stud (Welded on Par

3120272 2-193SECTION2TURNTABLESECTION 2 TURNTABLE80 3311405 Locknut 1/4"-20NC 581 4751400 Flatwasher 1/4" 582 1780239 Panel, Hood Top, Engin

2-194 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)

3120272 2-195SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)FIG & ITEM # PART NUMBE

2-196 3120272SECTION 2 TURNTABLESECTION2TURNTABLE38 0641408 Bolt 1/4"-20NC x 1" A/R39 4740362 Washer, Fender 3240 0641610 Bolt 3/8"

3120272 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOM COMPONENTS ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . .

3-2 3120272SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM ASSEMBLIES

3120272 3-3SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMBLIES Ref.BOOM ASSEMBLY

3120272 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES.FIG & ITEM # PART NUMBER DESCRIPTION

3-4 3120272SECTION 3 BOOMSECTION3BOOM34 0236758 Chain Adjuster Assembly (Extend) (See Items 201-251for Breakdown)135 3421205 Pin, Clevis 236 to 38 Not

3120272 3-5SECTION 3 BOOMSECTION3BOOM80 Sheave Assembly Options: 10236045 Sheave - Prior to June 19860440081 Bearing, Needle 23960212 Seal 20237557 Sh

3-6 3120272SECTION 3 BOOMSECTION3BOOM0800519 Standard Controls 80HX +6 & 86HX Prior To January 1990 Ref. F0800663 Standard Controls 80HX+6 & 8

3120272 3-7SECTION 3 BOOMSECTION3BOOM156 Ring, Retaining Options: A/R3760133 80HX 2Not Required 80HX+6 & 86HX 0157 Bracket, Support Options: 14340

3-8 3120272SECTION 3 BOOMSECTION3BOOM160 (cont’d) 7006159 Tool Kit - Powertrack 1Gortrac Replacement Parts:Power Track - 1 Section Repair Kit Options:

3120272 3-9SECTION 3 BOOMSECTION3BOOM166 (cont’d)1060516 16/30 Cable - U/L Listed Standard Controls 80HX+6 & 86HX May 1992 to Present104ft/31.7m16

3-10 3120272SECTION 3 BOOMSECTION3BOOM172 Tube Options: A/RNot Required Standard Controls 80HX & 80H 04843106 Hydraulic Controls 80HX & 80H

3120272 3-11SECTION 3 BOOMSECTION3BOOM182 4100026 Sleeve, Hose (August 1995 to Present)30 in./76cm183 Rod, Hanger Options: A/R3840844 Standard Control

3-12 3120272SECTION 3 BOOMSECTION3BOOM0238692 BOOM HOSE COVERS INSTALLATION (80HX+6 & 86HX ONLY)Ref. 2401 4842968 Tube Weldment 1402 4060568 Shiel

3120272 3-13SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

REVISION LOG3120272 ANovember 1985 - Original Issue Of ManualDecember 1987 - RevisedApril 1991 - RevisedJune 1995 - Revised (New Format)September 1996

1-22 3120272SECTION 1 FRAMESECTION1FRAME31 0100011 Loctite #242 (Not Shown) A/R32 0560714 Block, Tie-Rod (LH Thread) 133 3300229 Nut, Jam 1 1/4”-12NF

3-14 3120272SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. BOOM WIPERS INSTALLATION

3120272 3-15SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM WIPERS INSTALLATION

3-16 3120272SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. EXTEND-A-REACH INSTALLATION

3120272 3-17SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. EXTEND-A-REACH INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.EXTEND-A-REACH INSTALL

3-18 3120272SECTION 3 BOOMSECTION3BOOM21 3760133 Ring, Retaining (Prior to February 1991) 122 Pin Options: 13421429 Standard (Prior to February 1991)3

3120272 4-1SECTION4PLATFORMSSECTION 4 PLATFORMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . .

4-2 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.

3120272 4-3SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY

4-4 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS104 4842046 Rotator Shaft 1105 0235238 Rotator Assembly (See Items 201-226 for Breakdown)1106 Not Used

3120272 4-5SECTION4PLATFORMSSECTION 4 PLATFORMS154 Mount Options: A/R3200194 80HX & 80H 10901411 80HX+6 & 86HX Prior to S/N 36975 (Not Shown)

3120272 1-23SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES (CONTINUED).FIG & ITEM # PART NUMBER

4-6 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS205 4740199 Washer, Thrust 4206 0440120 Bearing, Thrust 2207 2440043 Gear, Worm 1208 3440816 Rollpin 1/

3120272 4-7SECTION4PLATFORMSSECTION 4 PLATFORMS301 (cont’d) 3’ x 6’ (91.5cm x 183cm):80HX & 80H:3510148 Platform with PQ Controllers (Prior to Sep

4-8 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION

3120272 4-9SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY

4-10 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS116 Nut 3/8"-16NC Options: A/R3311601 80HX & 80H 1Not Required 80HX+6 & 86HX 0117 Bolt 3

3120272 4-11SECTION4PLATFORMSSECTION 4 PLATFORMS3422019 80HX+6 & 86HX November 1991 to Present 10235238 ROTATOR ASSEMBLY Ref. ENote: For Machines

4-12 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS301 (cont’d)3510279 Platform with Welded-on Bumpers (Hydraulic Controls)3510276 Platform with Chain At

3120272 4-13SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DE

4-14 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-3. ROTATOR MOTOR ASSEMBLY

3120272 4-15SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-3. ROTATOR MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTATOR M

1-24 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS

4-16 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTEMB

3120272 4-17SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTEM

4-18 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS46 3790012 O-Ring A/R47 0860038 Box, Receptacle 148 Not Used49 4460049 Connector, Strain Relief 150 44

3120272 4-19SECTION4PLATFORMSSECTION 4 PLATFORMS65 (cont’d) Electrical Assembly Options: 17003737 1600094 Controller7003746 1600095 Controller7003751

4-20 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER

3120272 4-21SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER

4-22 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS49 4460049 Connector, Strain Relief 150 4460190 Receptacle 151 4060092 Shield, Weatherproof 152 391100

3120272 4-23SECTION4PLATFORMSSECTION 4 PLATFORMS104Extend-A-Reach Control Components (80HX+6/86HXOnly)4360202 Switch, Toggle 14060087 Shield, Switch 1

4-24 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO P

3120272 4-25SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO

3120272 1-25SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0236840 WHEEL

4-26 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS30 4460299 Stop, Terminal 231 4460298 Block, Terminal 4032 4460301 Strip, Marking 133 4460311 Bar, Bus

3120272 4-27SECTION4PLATFORMSSECTION 4 PLATFORMS101 (cont’d) Switch, Rocker Options: 17003789 1600140 ControllerNot Required 1600141 Controller102 Kno

4-28 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS204 0251210 Axle Set Light Components A2920026 Lamp, Indicator 12920029 Bulb, Light 1205 0253077 Tilt

3120272 4-29SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO

4-30 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS

3120272 4-31SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.C

4-32 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS42 4460190 Receptacle, Electrical 143 0860038 Box, Receptacle 144 4460049 Connector, Strain Relief 145

3120272 4-33SECTION4PLATFORMSSECTION 4 PLATFORMS203 Lights Components4360199 Switch, Toggle 14060087 Shield, Switch 13790012 O-Ring 1204 0251210 Axle

4-34 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS

3120272 4-35SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLSFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

1-26 3120272SECTION 1 FRAMESECTION1FRAME101 (cont’d) 2780146 80H 4WD Vickers Prop Valve Machines Built Prior To May 19882780142 80H 4WD Vickers Prop V

4-36 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS35 4751500 Flatwasher 5/16" 836 0641508 Bolt 5/16"-18NC 437 Not Used38 0751006 Screw #10-24N

3120272 4-37SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

4-38 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL)

3120272 4-39SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

4-40 3120272SECTION 4 PLATFORMSSECTION4PLATFORMS0236834 CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE)Ref. C201 3580092 Pulley 1202 1670340 Cove

3120272 4-41SECTION4PLATFORMSSECTION 4 PLATFORMS0252285 CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE) (VARIABLE PARTS)Ref.0252285 ANSI Spec Sta

4-42 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSCAPACITY INDICATOR ASSEMBLIES (SEE NOTE FOR USAGE)Ref.0255725 ANSI Spec Standard Platform Ref. —02557

3120272 4-43SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRI

4-44 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

3120272 4-45SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTSFIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120272 1-27SECTION1FRAMESECTION 1 FRAMEWHEEL DRIVE INSTALLATION - 80HX 2WD/4WS, 4WD/2WS & 4WD/4WS FIXED FRONT AXLE/ VICKERS PROP VALVE MACHINES R

4-46 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSWORKLIGHT OPTIONS Ref.2900068 Prior To November 1992 Ref. F0253686 November 1992 To May 1995 Ref. —02

3120272 4-47SECTION4PLATFORMSSECTION 4 PLATFORMS16 4360057 Switch, Limit 10200048 Arm, Actuator 117 0940038 Padding (Bottom Rail) A/R1670663 Padding (

4-48 3120272SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)FIG & ITEM # PART NUMBER DESC

3120272 5-1SECTION5CYLINDERSSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE .

5-2 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE

3120272 5-3SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLEFIG & ITEM # PART NUMBER DESCR

5-4 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE

3120272 5-5SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLEFIG & ITEM # PART NUMBER

5-6 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY

3120272 5-7SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.AXLE LIFT CYLI

1-28 3120272SECTION 1 FRAMESECTION1FRAME206 (cont’d) 0920084 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built July 1991

5-8 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY

3120272 5-9SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683390 AXL

5-10 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH 1986)

3120272 5-11SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH 1986)FIG & ITEM # PAR

5-12 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-6. PLATFORM CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992)

3120272 5-13SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-6. PLATFORM CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992)FIG & ITEM # PAR

5-14 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO PRESENT)

3120272 5-15SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO PRESENT)FIG & I

5-16 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH PRIOR TO S/N 29914)

3120272 5-17SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH PRIOR TO S/N 29914)FIG & I

3120272 1-29SECTION1FRAMESECTION 1 FRAME302 Brake Assembly Options (Qty 2 Required for 2WD/Qty 4 Required for 4WD):A/R0920084 Prior to S/N 33476 (See

5-18 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH S/N 29914 TO PRESENT)

3120272 5-19SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH S/N 29914 TO PRESENT)FIG &

5-20 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM

3120272 5-21SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LIFT CYL

5-22 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY)

3120272 5-23SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY)FIG & ITEM # PART NUMBER DE

5-24 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-12. MASTER CYLINDER ASSEMBLY

3120272 5-25SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-12. MASTER CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681580 MASTER

5-26 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)

3120272 5-27SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)FIG & ITEM # PART NUMBER

1-30 3120272SECTION 1 FRAMESECTION1FRAME400A (cont’d) 0259455 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled OTR Outrigger (Left Side) (S/N 4499

5-28 3120272SECTION 5 CYLINDERSECTION5CYLINDERSSTEER CYLINDER ASSEMBLY (VARIABLE PARTS) Ref.1681564 STEER CYLINDER ASSEMBLY Ref. D1682500 STEER CYLIN

3120272 5-29SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) (CONTINUED)FIG & ITEM #

5-30 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE)

3120272 5-31SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE)FIG & ITEM # PART

5-32 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD)

3120272 5-33SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.168156

5-34 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD)

3120272 5-35SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STEE

5-36 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES

3120272 5-37SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TELESCOPE

3120272 1-31SECTION1FRAMESECTION 1 FRAME400B (cont’d) 0234667 Tire & Wheel Assembly - 15 x 19.5 Pneumatic Fire-stone All Traction Duplex or Genera

5-38 3120272SECTION 5 CYLINDERSECTION5CYLINDERS1681560TELESCOPE CYLINDER ASSEMBLY (PRIOR TO DECEMBER 1986) (VARIABLE PARTS)Ref. E50 1681431 Rod Assemb

3120272 5-39SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

5-40 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY)

3120272 5-41SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY)FIG & ITEM # PART N

5-42 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-19. CYLINDER BELLOWS INSTALLATION

3120272 5-43SECTION5CYLINDERSSECTION 5 CYLINDERFIGURE 5-19. CYLINDER BELLOWS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CYLINDER B

5-44 3120272SECTION 5 CYLINDERSECTION5CYLINDERSFIGURE 5-19. CYLINDER BELLOWS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120272 6-1SECTION6HYDRAULICSSECTION 6 HYDRAULICSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6. . . . . . . . . . .

6-2 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIG & ITEM # PART NUMBER DESCRIPTION6—1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HXNote: Diagrams w

3120272 6-3SECTION6HYDRAULICSSECTION 6 HYDRAULICSManual Descent Hydraulic Diagram2791053 Prior to November 19902791799* November 1990 to PresentOil Co

REVISION LOGB 3120272

1-32 3120272SECTION 1 FRAMESECTION1FRAME401 (cont’d) 4520060 Tire - Goodyear Super Single 15 x 22.5 14520149 Tire - Goodyear Super Single 385/65R 22.5

6-4 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSTow Hydraulic Diagram (See Axle Extension Hydraulic Diagrams)2791880 Valjar Hydraulic Pressure Chart6

3120272 6-5SECTION6HYDRAULICSSECTION 6 HYDRAULICSTelescope Hydraulic Diagrams:2791105 Machines without Prop Tele (Racine Prop Valves)2791257 Machines

6-6 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PA

3120272 6-7SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW P

6-8 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT

3120272 6-9SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT

6-10 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES)

3120272 6-11SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES)FI

6-12 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)

3120272 6-13SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

3120272 1-33SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

6-14 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICS29 2220800 Fitting, Straight 130 2751026 Hose 131 2220501 Fitting, 45° 132 2220500 Fitting, 45° 133

3120272 6-15SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

6-16 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)

3120272 6-17SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-18 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICS36 2220414 Fitting, Straight 137 2751321 Hose 238 2220481 Fitting, Tee 139 2750927 Hose (80HX/80HX+6

3120272 6-19SECTION6HYDRAULICSSECTION 6 HYDRAULICS55 2220373 Fitting, Straight (Fixed Axle) 22220671 Fitting, 90° (Oscillating Axle) 256 to 59 Not Use

6-20 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX & 80H)

3120272 6-21SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX & 80H)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

6-22 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6)

3120272 6-23SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.279

1-34 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS

6-24 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-10. HYDRAULIC DIAGRAM - LIFT

3120272 6-25SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-10. HYDRAULIC DIAGRAM - LIFTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791249 HYDR

6-26 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT

3120272 6-27SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-28 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)

3120272 6-29SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)FIG & ITEM # PART NUMBER DESCRIP

6-30 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS)

3120272 6-31SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION Q

6-32 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICS46 2220621 Fitting, Reducer 147 2220809 Fitting, 45° 148 2220808 Fitting, 45° 149 1320031 Clamp 850

3120272 6-33SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) (CONTINUED)FIG & ITEM # PART NUMBER D

3120272 1-35SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Use 1001096405 DR

6-34 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS)

3120272 6-35SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION

6-36 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICS46 2750977 Hose 147 2220696 Fitting, Reducer 148 2751482 Hose 149 2220498 Fitting, 45° 150 2750874 H

3120272 6-37SECTION6HYDRAULICSSECTION 6 HYDRAULICS95 2220624 Fitting, Reducer 1FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) (CONTINUED)

6-38 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE

3120272 6-39SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-15. HYDRAULIC DIAGRAM - ROTATEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791061 HY

6-40 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE

3120272 6-41SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.279

6-42 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY)

3120272 6-43SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-36 3120272SECTION 1 FRAMESECTION1FRAME42 7006710 Spring 143 7006709 Washer, Spring 144 7009309 Ring, Retaining 145 7006707 Bearing Spacer Kit 146 70

6-44 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-18. HYDRAULIC DIAGRAM - SWING

3120272 6-45SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-18. HYDRAULIC DIAGRAM - SWINGFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791285 HYD

6-46 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE

3120272 6-47SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAUL

6-48 3120272SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120272 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . .

7-2 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7—1 ELECTRICAL DIAGRAM LIST Ref.Note: Diagrams with

3120272 7-3SECTION7ELECTRICALSECTION 7 ELECTRICAL0610104 Card, Circuit A/R0140026 Alarm (Tilt Alarm Only - Located at Console) A/R1540002 Capacitor (T

7-4 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL4931444/1281738Dual Fuel Wiring Diagram (Prior to March 1995)Ref. F/G4921305 Harness 14360201 Switch,

3120272 7-5SECTION7ELECTRICALSECTION 7 ELECTRICAL0251683Engine Run Light Wiring Diagram - Deutz EnginesRef. B2920027 Lamp, Indicator 12920029 Bulb, Li

3120272 1-37SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-6 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL4931691Heaters Wiring Diagram (Deutz) (Prior to January 1992)Ref. D1060300 Cable, Electrical - 16/3 5

3120272 7-7SECTION7ELECTRICALSECTION 7 ELECTRICAL4931413Lights Wiring Diagram - Headlights and Taillights (Prior to June 1987)Ref. A4931680Lights Wiri

7-8 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL4932432/1281682*Wiring Diagram - 2WS With Creep (Septem-ber 1991 to Present)Ref. A/—9983524Wiring Dia

3120272 7-9SECTION7ELECTRICALSECTION 7 ELECTRICALPlatform Bumper Wiring Diagram Ref.1282197Wiring Diagram - Chain Mounted (Soft-Touch) BumperRef. —493

7-10 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL4931488/1280551/1280601Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford With Prop Te

3120272 7-11SECTION7ELECTRICALSECTION 7 ELECTRICALStandard Wiring Diagrams (Vickers Prop Valve Machines) (Mid 1987 to Present) (Standard Controls)Ref.

7-12 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL4931620Ground Control Box Wiring Diagram (80H) (Prior to May 1994) (See Ground Control Box Installat

3120272 7-13SECTION7ELECTRICALSECTION 7 ELECTRICAL4932768Ground Control Box Wiring Diagram (80H U/L Only) (See Ground Control Box Installation for Har

7-14 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL1870003 Wiring Schematic Ref. AFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120272 7-15SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-2. WIRING DIAGRAM - DUAL FUEL

1-38 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS34134019383034333231323118114121310119161517147862552220212324

7-16 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. WIRING DIAGRAM - GENERATOR (DEUTZ ENGINES)

3120272 7-17SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-4. WIRING DIAGRAM - GENERATOR (FORD ENGINES)

7-18 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS (SHEET 1 OF 2)

3120272 7-19SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS (SHEET 2 OF 2).

7-20 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-6. WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS

3120272 7-21SECTION7ELECTRICALSECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK

7-22 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

3120272 7-23SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 2 OF 2)

7-24 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF

3120272 7-25SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 2 OF

3120272 1-39SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1001096405

7-26 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2)

3120272 7-27SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC CONTROLS) (SHEET 2 OF 2)

7-28 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

3120272 7-29SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 2 OF 2)

7-30 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF

3120272 7-31SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 2 OF

7-32 3120272SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2)

3120272 7-33SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC CONTROLS) (SHEET 2 OF 2)

7-34 3120272SECTION 7 ELECTRICALSECTION7ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK

3120272 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION - DOMESTIC BROWN DECALS. . . . . . . . . . .

1-40 3120272SECTION 1 FRAMESECTION1FRAME51 7022328 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)1FIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-D

8-2 3120272SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS

3120272 8-3SECTION8 DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DE

8-4 3120272SECTION 8 DECALSSECTION8DECALS1700977 Creme (November 1989 to November 1992) 4Not Required Decal (November 1992 to Present) 015 Decal - Arr

3120272 8-5SECTION8 DECALSSECTION 8 DECALS35 Decal - Hydraulic Tank Levels 11700756 Full/Add (Brown) (Prior to S/N 59048)1701502 High Oil Level (S/N 5

8-6 3120272SECTION 8 DECALSSECTION8DECALS74 (cont’d)3251548 Machines with PQ Controllers Built March 1991 to May 19913252087 750 Lb. Machines with PQ

3120272 8-7SECTION8 DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

8-8 3120272SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS

3120272 8-9SECTION8 DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DE

8-10 3120272SECTION 8 DECALSSECTION8DECALS18 1701326 Decal - Tie-Down 419 Not Used20 1701334 Decal - Black Stripe 40 Ft.21 Decal - Crushing Options: 2

3120272 8-11SECTION8 DECALSSECTION 8 DECALS56 Not Available Decal - Bar Code (Used September 1995 to Present) 157 1702966 Decal - Capacity (S/N 46314

3120272 1-41SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

8-12 3120272SECTION 8 DECALSSECTION8DECALS0251685 LIFTING DIAGRAM INSTALLATION Ref. —101 3252095 Decal - Lifting Diagram 23820001 Rivet 80256488 PROP

3120272 8-13SECTION8 DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

8-14 3120272SECTION 8 DECALSSECTION8DECALSFIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS

3120272 8-15SECTION8 DECALSSECTION 8 DECALSFIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALSFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

8-16 3120272SECTION 8 DECALSSECTION8DECALS13 Decal - Crushing Options: A/R1701518 Brazil1701518 Japanese1702609 Latin American14 1701501 Decal - Arrow

3120272 8-17SECTION8 DECALSSECTION 8 DECALS30 Decal - Axle Ext/Ret (80HX Only) Options: 11703535 Brazil1701929 Japanese1702662 Latin American31 170266

8-18 3120272SECTION 8 DECALSSECTION8DECALS49 Decal - Don’t Lift Up/Tie Down 21701499 Brazil1701499 JapaneseNot Required Latin American50 Not Used51 No

3120272 8-19SECTION8 DECALSSECTION 8 DECALS67 Decal - Fan Blade (Not Shown) Options: 1Not Required BrazilNot Required Japanese1702663 Latin American—

8-20 3120272SECTION 8 DECALSSECTION8DECALSFIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS

3120272 8-21SECTION8 DECALSSECTION 8 DECALSFIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALSFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

3120272 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-42 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA

8-22 3120272SECTION 8 DECALSSECTION8DECALS27 Decal - Model Options: 21701747 80HX1701432 80HX+628 Decal - JLG Lift Options: A/R1701685 JLG Lift 3” (80

3120272 8-23SECTION8 DECALSSECTION 8 DECALS56 Not Required57 Not Available Decal - Bar Code 158 to 61 Not Used62 to 65 Not Required66 Decal - G.C. Loc

8-24 3120272SECTION 8 DECALSSECTION8DECALSFIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

3120272 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9RECOMMENDED SERVICE PARTS STOCK MODELS 80HX/80HX+6 (STANDARD CONTROLS)The following list will

9-2 3120272SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCKMODELS 80HX/80HX+6 (STANDARD CONTROLS)The following list will

3120272 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

10-2 3120272SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0254161 CHIP COVERS INSTALLATION - POWER TRACK Ref.0253634 COVER INSTALLATION - METAL CON

3120272 10-3SECTION10 SPECIALOPTIONSSECTION 10 SPECIAL OPTIONS0257598GROUND CONTROLS INSTALLATION (CUMMINS DIESEL MACHINES WITH OSCILLATING AXLE) (LAT

10-4 3120272SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0237064Panel Lights Installation (On Ground and Platform Control Boxes)Ref.0254096 Turn S

3120272 10-5SECTION10 SPECIALOPTIONSSECTION 10 SPECIAL OPTIONS0251140RECEPTACLE AT GROUND CONTROLS INSTALLA-TION (GFI)Ref.RECEPTACLE AT PLATFORM INSTA

3120272 1-43SECTION1FRAMESECTION 1 FRAME

10-6 3120272SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0254709 TURNTABLE PINION SHIELD INSTALLATION Ref.1281028 U/L TAGS INSTALLATION Ref.025018

3120272 10-7SECTION10 SPECIALOPTIONSSECTION 10 SPECIAL OPTIONS10-2 JAPANESE SPEC COMPONENTS Ref.SECTION 2 — TURNTABLE 0253034/1280793Boom Installation

10-8 3120272SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0255975AC Receptacle Box Installation (July 1995 to Present)Ref.SECTION 7 — ELECTRICAL493

3120272 1INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HXP/N PAGE 0860912/08610542-1840

2 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0236382 . . . .2-1240236383 .

3120272 3INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0250193 . . . . . 10-50250202

4 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0254834 . . . . .10-10254853

3120272 5INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0440171 . . . . . 1-120440171

6 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0641612 . . . .2-1090641612 .

3120272 7INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX0860905 . . . . 2-1760860906 .

1-44 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNAFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE MOTOR ASSEMB

8 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX1060042 . . . . . .7-61060044

3120272 9INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX1600094 . . . . . 4-211600094

10 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX1700568 . . . . . .8-41700575

3120272 11INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX1760068 . . . . . . 4-6176010

12 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX2220366 . . . . .6-142220366

3120272 13INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX2220800 . . . . . 6-132220800

14 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX2750891 . . . . .6-132750891

3120272 15INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX2791700 . . . . . 6-412791725

16 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX3160083 . . . . . .4-53160104

3120272 17INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX3300229 . . . . . 1-223300234

3120272 1-45SECTION1FRAMESECTION 1 FRAME6 7004942 Plug Assembly (Includes Item 7) 17 Kit O-Ring 18 4100027 Spacer, Piston -.092” (Used on Motor p/n 31

18 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX3321601 . . . . .4-423322403

3120272 19INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX3510380 . . . . . 4-123510393

20 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX3820009 . . . .2-1443820012

3120272 21INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4070503* . . . . . 3-54070504

22 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4360069 . . . .2-1814360069

3120272 23INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4460299 . . . . 2-1734460299

24 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4640987 . . . . .1-774640989

3120272 25INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4751600 . . . . . . 3-4475160

26 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4832000 . . . .2-1494832000

3120272 27INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX4931490/1280556/1280602 . . .

1-46 3120272SECTION 1 FRAMESECTION1FRAME47 Kit O-Ring 248 7004911 Race, Inner 249 7004914 Bearing 250 Camplate Options: 17004927 all Motors except Mot

28 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7000417 . . . . . .9-17000418

3120272 29INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7002336 . . . . . 2-557002337

30 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7004853 . . . . .2-177004854

3120272 31INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7007675 . . . . . 1-637007676

32 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7011907 . . . . .4-257011907

3120272 33INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX7024321 . . . . 2-1157024321

34 3120272INDEXPART NUMBER INDEXStarting Serial No. XXXXXXXXXXOriginal Issue - 11/1985Revised - 2/3/2012MODEL 80H/80HX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120272 1-47SECTION1FRAMESECTION 1 FRAME125 7007593 Bearing 1126 7007813 Bolt, Socket Head 6— — — — — — — — — — 2900627 Seal Kit (Includes Items 1, 2,

1-48 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH

3120272 1-49SECTION1FRAMESECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTHFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160204 DRIVE MO

1-50 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO

3120272 1-51SECTION1FRAMESECTION 1 FRAMEFIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICOFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920027 BRAKE A

ii 3120272TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 2 - TURNTABLE (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-52 3120272SECTION 1 FRAMESECTION1FRAME38 7007914 Bleeder Screw 139 7007903 Shaft 140 7007908 Disc 341 7007916 Spring 642 7007909 Friction Disc 343 7

3120272 1-53SECTION1FRAMESECTION 1 FRAMEFIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-54 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. BRAKE ASSEMBLY - AUSCO

3120272 1-55SECTION1FRAMESECTION 1 FRAMEFIGURE 1-12. BRAKE ASSEMBLY - AUSCOFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920072 BRAKE ASSEMBLY -

1-56 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. BRAKE ASSEMBLY - MICO

3120272 1-57SECTION1FRAMESECTION 1 FRAMEFIGURE 1-13. BRAKE ASSEMBLY - MICOFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920081 BRAKE ASSEMBLY -

1-58 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-14. BRAKE ASSEMBLY - MICO

3120272 1-59SECTION1FRAMESECTION 1 FRAMEFIGURE 1-14. BRAKE ASSEMBLY - MICOFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE BRAKE ASSEMBLY OPTI

1-60 3120272SECTION 1 FRAMESECTION1FRAME11 Hardware Options: 17000796 Screw, Bleeder (Prior to S/N 33906)7018609 Plug, Pipe (S/N 33906 to S/N 51532)No

3120272 1-61SECTION1FRAMESECTION 1 FRAMEFIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120272 iiiFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS(Machines Built Prior to September 1991). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-62 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-15. GEAR REDUCER ASSEMBLY

3120272 1-63SECTION1FRAMESECTION 1 FRAMEFIGURE 1-15. GEAR REDUCER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780138 GEAR REDUCER ASSE

1-64 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-16. DRIVE HUB ASSEMBLIES

3120272 1-65SECTION1FRAMESECTION 1 FRAMEFIGURE 1-16. DRIVE HUB ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE HUB ASSEMBLIES Ref.2

1-66 3120272SECTION 1 FRAMESECTION1FRAME9 Kit Ring, Retaining 110 7001928 Plug, Pipe 211 7000265 Bolt (All Hubs Except 2780093) 107002022 Bolt (278009

3120272 1-67SECTION1FRAMESECTION 1 FRAME35 7000222 Shaft, Input (2780094, 2780144 & 2780119 Hubs) 17001938 Spacer, Thrust (2780093 & 2780146 H

1-68 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)

3120272 1-69SECTION1FRAMESECTION 1 FRAMEFIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

1-70 3120272SECTION 1 FRAMESECTION1FRAME109 0641520 Bolt 5/16”-18NC x 2 1/2” 4110 4761500 Lockwasher 5/16” 4111 4751500 Flatwasher 5/16” 40237129 AXLE

3120272 1-71SECTION1FRAMESECTION 1 FRAME303 3300151 Nut, Acorn 1/4”-20NC 8304 Shield - Front Options: 14060432 Used with Installation 02368764060702 U

iv 3120272TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.6-14 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . .

1-72 3120272SECTION 1 FRAMESECTION1FRAME551C 7017409 Cartridge, Directional 27012518 Seal Kit - 7017409 Cartridge (1 Per Assembly) 2551D 7011336 Cartr

3120272 1-73SECTION1FRAMESECTION 1 FRAMEFIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART NUMBER DESC

1-74 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS

3120272 1-75SECTION1FRAMESECTION 1 FRAMEFIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.AXLE LIFT CYLI

1-76 3120272SECTION 1 FRAMESECTION1FRAME57 (cont’d) 3539843 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder158 Select Valve Assembly Options

3120272 1-77SECTION1FRAMESECTION 1 FRAME70 (cont’d) Not Required 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder071 Bracket Weldment (Rear) O

1-78 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-19. TOW PACKAGE INSTALLATION

3120272 1-79SECTION1FRAMESECTION 1 FRAMEFIGURE 1-19. TOW PACKAGE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOW PACKAGE INSTALLATI

1-80 3120272SECTION 1 FRAMESECTION1FRAME51 (cont’d) 2620041 80HX 2WD S/N 29425 to Present2620042 80HX 4WD2620022 80H 2WD & 4WD52 Washer, Bronze Op

3120272 1-81SECTION1FRAMESECTION 1 FRAME0232121 TOW BAR ASSEMBLY Ref. 7101 3420447 Pin, Tow 1102 4740036 Flatwasher, Special 1103 3420372 Pin, Cotter

3120272 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION1-1 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES .

1-82 3120272SECTION 1 FRAMESECTION1FRAMEFIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120272 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS . . . . . .

2-2 3120272SECTION 2 TURNTABLESECTION2TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-40 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional

3120272 2-3SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE

2-4 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION

3120272 2-5SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-6 3120272SECTION 2 TURNTABLESECTION2TURNTABLE10 3420085 Pin, Clevis 1 1/4" x 5/16" 111 3450610 Pin, Cotter 3/16" x 2 1/2" 21

3120272 2-7SECTION2TURNTABLESECTION 2 TURNTABLE51 (cont’d)0800810 ANSI Spec 80HX+6/86HX Built May 1992 To Present0800816 ANSI Spec 80HX+6/86HX With Ch

2-8 3120272SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

3120272 2-9SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONALFIG & ITEM # PART NUMBER DESCRIPTION