Jlg M400 Operator Manual User Manual Page 11
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SECTION 1 - SAFETY PRECAUTIONS
3121215 – JLG Lift – 1-1
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper
and safe machine operation and maintenance. For proper
machine use, it is mandatory that a daily routine is estab-
lished based on the content of this manual. A maintenance
program, using the information provided in this manual and
the Service and Maintenance Manual, must also be estab-
lished by a qualified person and followed to ensure the
machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine
should not operate the machine until this manual has been
read, training is accomplished, and operation of the machine
has been completed under the supervision of an experi-
enced and qualified operator.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation, please
contact JLG Industries, Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN
THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAM-
AGE, PERSONAL INJURY OR DEATH.
1.2 PRE-OPERATION
Operator Training and Knowledge
• Read and understand this manual before operating the
machine.
• Do not operate this machine until complete training is per-
formed by authorized persons.
• Only authorized and qualified personnel can operate the
machine.
- Operation and Safety Manual 1
- FOREWORD 3
- Contact: 5
- Outside USA: 5
- REVISION LOG 6
- TABLE OF CONTENTS 10
- 1.1 GENERAL 11
- 1.2 PRE-OPERATION 11
- Workplace Inspection 12
- Machine Inspection 12
- 1.3 OPERATION 13
- General 13
- Trip and Fall Hazards 13
- Electrocution Hazards 14
- 3121215 – JLG Lift – 1-5 15
- Tipping Hazards 16
- 3121215 – JLG Lift – 1-7 17
- 1-8 – JLG Lift – 3121215 18
- 3121215 – JLG Lift – 1-9 19
- 1-10 – JLG Lift – 3121215 20
- 2.1 PERSONNEL TRAINING 21
- Operator Training 21
- Training Supervision 21
- Operator Responsibility 21
- MAINTENANCE 22
- 3121215 – JLG Lift – 2-3 23
- Pre-Start Inspection 24
- Function Check 25
- 2-6 – JLG Lift – 3121215 26
- 3121215 – JLG Lift – 2-7 27
- 2-8 – JLG Lift – 3121215 28
- 3121215 – JLG Lift – 2-9 29
- 2-10 – JLG Lift – 3121215 30
- 3.1 GENERAL 31
- 3.2 CONTROLS AND INDICATORS 31
- Ground Control Station 31
- 3-2 – JLG Lift – 3121215 32
- 3121215 – JLG Lift – 3-3 33
- 3-4 – JLG Lift – 3121215 34
- 3121215 – JLG Lift – 3-5 35
- Platform Station 36
- 3121215 – JLG Lift – 3-7 37
- 3-8 – JLG Lift – 3121215 38
- 3121215 – JLG Lift – 3-9 39
- 3-10 – JLG Lift – 3121215 40
- 3121215 – JLG Lift – 3-11 41
- 3-12 – JLG Lift – 3121215 42
- 3121215 – JLG Lift – 3-13 43
- 3-14 – JLG Lift – 3121215 44
- 3121215 – JLG Lift – 3-15 45
- 3-16 – JLG Lift – 3121215 46
- SECTION 4. MACHINE OPERATION 47
- Stability 48
- 4.3 MOTOR OPERATION 48
- Power/Emergency Stop 48
- SECTION 4 - MACHINE OPERATION 49
- Platform/Ground Select Switch 51
- Motor Activation 51
- 4.4 TRAVELING (DRIVING) 51
- Traveling Forward and Reverse 52
- 4.5 STEERING 52
- 4.6 PLATFORM 53
- Loading From Ground Level 53
- Platform Level Adjustment 55
- Platform Rotation 55
- Jib Swing 55
- 4.7 BOOM 56
- Swinging the Boom 56
- 4.8 GENERATOR 57
- Automatic Operating Mode 57
- Battery Only Operating Mode 57
- 4.9 INVERTER 58
- 4.10 MACHINE FUNCTION SPEEDS 58
- 4.11 SHUT DOWN AND PARK 58
- Tie Down 59
- 5.1 GENERAL 89
- 5.3 EMERGENCY OPERATION 89
- 5.5 MANUAL DESCENT SYSTEM 90
- 5.6 MANUAL SWING OVERRIDE 91
- 5-4 – JLG Lift – 3121215 92
- 6.1 INTRODUCTION 93
- 6.2 OPERATING SPECIFICATIONS 93
- 6-2 – JLG Lift – 3121215 94
- 3121215 – JLG Lift – 6-3 95
- Capacities Tires 96
- Dimensional Data 97
- Torque Specifications 97
- Hydraulic Oil 98
- Critical Stability Weights 99
- Serial Number Locations 100
- 3121215 – JLG Lift – 6-9 101
- 6.3 OPERATOR MAINTENANCE 102
- 3121215 – JLG Lift – 6-11 103
- 6-12 – JLG Lift – 3121215 104
- 3121215 – JLG Lift – 6-13 105
- 6-14 – JLG Lift – 3121215 106
- 3121215 – JLG Lift – 6-15 107
- Optional On Board Generator 108
- 6.5 TIRES & WHEELS 109
- Tire Inflation 109
- Tire Damage 109
- Tire Replacement 109
- Wheel Replacement 110
- Wheel Installation 110
- 6.6 SUPPLEMENTAL INFORMATION 111
- 6-20 – JLG Lift – 3121215 112
- 3121215 – JLG Lift – 7-1 113
- 7-2 – JLG Lift – 3121215 114
- TRANSFER OF OWNERSHIP 115
- JLG Worldwide Locations 118
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