Jlg 19BD Operator Manual User Manual

Operation and Safety Manual ANSIKeep this manual with the machine at all times.Model(s)15BD19BDVertical LiftP/N - 3121153May 3, 2011

TABLE OF CONTENTSiv – JLG Lift – 3121153This page intentionally left blank.

SECTION 1 - SAFETY PRECAUTIONS3121153 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121153• All operating personnel must be familiar with the emer-gency controls and emergency operation

SECTION 1 - SAFETY PRECAUTIONS3121153 – JLG Lift – 1-31.3 OPERATION General • Always ensure the machine is properly attached to a solid,firm and level

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121153• Before operating the machine, make sure all railing andgates are fastened in their proper posi

SECTION 1 - SAFETY PRECAUTIONS3121153 – JLG Lift – 1-5Electrocution Hazards• This machine is not insulated and does not provide pro-tection from conta

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121153made by a qualified person in accordance with theemployer, local, or governmental requirements f

SECTION 1 - SAFETY PRECAUTIONS3121153 – JLG Lift – 1-7• Exercise extreme caution at all times to prevent obstaclesfrom striking or interfering with op

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121153NOTES:

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121153 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

NOTES:

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31211532.2 Preparation, Inspection, and MaintenanceThe followin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121153 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableTYPE FREQUENC

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121153Pre-Start InspectionThe Pre-Start Inspection should incl

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121153 – JLG Lift – 2-52.3 WALK-AROUND INSPECTION(See Figure 2-1.)GeneralBegin

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 3121153 1. Base Frame2. Manual Descent Control Valve3. M

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121153 – JLG Lift – 2-72.4 FUNCTION CHECKThe function check of all systems shou

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 3121153NOTES:

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121153 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALNOTICETHE MANUFACTURER HAS NO

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121153 Manual Descent Valve Location(See Figure 3-2.)Located at the rear and bottom of t

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121153 – JLG Lift – 3-3Platform Control Station (See Figure 3-3.)1. EMERGENCY STOP SWITCHA two position mu

SECTION - FOREWORD3121153 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this man

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 312115318 Ft. Height Limiter - (19BD ONLY - OPTION)19BD machines may be equipped with an 1

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121153 – JLG Lift – 3-5Platform Foot Control Switches - (OPTION) (See Figure 3-4.)1. FOOTSWITCH Operation

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121153Figure 3-5. 15BD/19BD - Decal Installation133332456157789101011121314

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121153 – JLG Lift – 3-7Table 3-1. 15BD/19BD - Decal InstallationITEM # PART NUMBER DESCRIPTION0272159 DECA

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 3121153NOTES:

SECTION 4 - MACHINE OPERATION3121153 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a stationary base frame - bolt down v

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31211534.3 SET-UP AND OPERATIONDO NOT ATTEMPT TO RAISE THE PLATFORM UNTIL THE MACHINE ISPROPERLY SECURED

SECTION 4 - MACHINE OPERATION3121153 – JLG Lift – 4-3ENSURE AREA BENEATH PLATFORM IS FREE OF PERSONNEL ANDOBSTRUCTIONS PRIOR TO LOWERING PLATFORM.3. T

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31211534.5 Machine Shut down1. Ensure that platform is fully lowered, push in the emer-gency stop at the

SECTION 5 - OPTIONAL EQUIPMENT3121153 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe following optional equipment is availabl

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3121153SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSDANGERINDICATES AN IMMINENTLY

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3121153Platform Gate Lock - (OPTION) - S/N-0130016195 to PresentIf equipped, the optional platform gate

SECTION 6 - EMERGENCY PROCEDURES3121153 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL INFORMATION This section explains the steps to be

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3121153NOTES:

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121153 – JLG Lift – 7-1SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7.1 Intr

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-2 – JLG Lift – 31211537.2 General SpecificationsMachine SpecificationsSerial Number Loca

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121153 – JLG Lift – 7-37.3 Operator MaintenanceLubricationHydraulic Oil (HO) Hydraulic

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-4 – JLG Lift – 3121153Table 1-1. 15BD Lubrication Points (See Table 7-2. on page 7-5)12

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121153 – JLG Lift – 7-5 Table 7-2. Lubrication Intervals for Various ComponentsITEM

SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE7-6 – JLG Lift – 3121153NOTES:

SECTION 8 - INSPECTION AND REPAIR LOG3121153 – JLG Lift – 8-1SECTION 8. INSPECTION AND REPAIR LOGMachine Serial Number: _________________________Tabl

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121153 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG

SECTION 8 - INSPECTION AND REPAIR LOG8-2 – JLG Lift – 3121153Machine Serial Number: _________________________Table 8-1. Inspection and Repair LogDate

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B

SECTION - REVISION LOGd – JLG Lift – 3121153REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . . . . February 5, 2009Manual Revised .

TABLE OF CONTENTS3121153 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD. . . . . . . . . . . . . . . . . .

TABLE OF CONTENTSii – JLG Lift – 3121153SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 4 - MACHINE OPERATION4.1 DESCRIPT

TABLE OF CONTENTS3121153 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF FIGURES2-1. Daily Walk-Around insp