Jlg M400 Operator Manual User Manual Page 102
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SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE
6-10 – JLG Lift – 3121215
6.3 OPERATOR MAINTENANCE
NOTE: The following numbers correspond to those in Figure 6-
2., Operator Maintenance & Lubrication Diagram.
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION
UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT
OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON-
DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD-
INGLY.
1. Swing Bearing
Lube Point(s) - 2 Grease Fittings
Capacity - A/R
Lube - MPG
Interval - Every 3 months or 150 hrs of operation
Comments - Remote Access (Optional)
Table 6-11. Lubrication Specifications.
KEY SPECIFICATIONS
MPG Multipurpose Grease having a minimum dripping point of
350 degrees F. Excellent water resistance and adhesive qual-
ities; and being of extreme pressure type (Timken OK 40
pounds minimum).
EPGL Extreme Pressure Gear Lube (oil) meeting API Service Clas-
sification GL-5 or Mil-Spec Mil-L-2105.
HO Hydraulic Oil. Mobil DTE-11M
OG* Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Com-
pound. (JLG Part No. 3020027)
BG* Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
LL Synthetic Lithium Lubricant, Gredag 741 Grease. (JLG Part
No. 3020022)
EO Engine (crankcase) Oil. Gas - API SF/SG class, MIL-L-2104.
Diesel - API CC/CD class, MIL-L-2104B/MIL-L-2104C.
*MPG may be substituted for these lubricants, if necessary,
but service intervals will be reduced.
- Operation and Safety Manual 1
- FOREWORD 3
- Contact: 5
- Outside USA: 5
- REVISION LOG 6
- TABLE OF CONTENTS 10
- 1.1 GENERAL 11
- 1.2 PRE-OPERATION 11
- Workplace Inspection 12
- Machine Inspection 12
- 1.3 OPERATION 13
- General 13
- Trip and Fall Hazards 13
- Electrocution Hazards 14
- 3121215 – JLG Lift – 1-5 15
- Tipping Hazards 16
- 3121215 – JLG Lift – 1-7 17
- 1-8 – JLG Lift – 3121215 18
- 3121215 – JLG Lift – 1-9 19
- 1-10 – JLG Lift – 3121215 20
- 2.1 PERSONNEL TRAINING 21
- Operator Training 21
- Training Supervision 21
- Operator Responsibility 21
- MAINTENANCE 22
- 3121215 – JLG Lift – 2-3 23
- Pre-Start Inspection 24
- Function Check 25
- 2-6 – JLG Lift – 3121215 26
- 3121215 – JLG Lift – 2-7 27
- 2-8 – JLG Lift – 3121215 28
- 3121215 – JLG Lift – 2-9 29
- 2-10 – JLG Lift – 3121215 30
- 3.1 GENERAL 31
- 3.2 CONTROLS AND INDICATORS 31
- Ground Control Station 31
- 3-2 – JLG Lift – 3121215 32
- 3121215 – JLG Lift – 3-3 33
- 3-4 – JLG Lift – 3121215 34
- 3121215 – JLG Lift – 3-5 35
- Platform Station 36
- 3121215 – JLG Lift – 3-7 37
- 3-8 – JLG Lift – 3121215 38
- 3121215 – JLG Lift – 3-9 39
- 3-10 – JLG Lift – 3121215 40
- 3121215 – JLG Lift – 3-11 41
- 3-12 – JLG Lift – 3121215 42
- 3121215 – JLG Lift – 3-13 43
- 3-14 – JLG Lift – 3121215 44
- 3121215 – JLG Lift – 3-15 45
- 3-16 – JLG Lift – 3121215 46
- SECTION 4. MACHINE OPERATION 47
- Stability 48
- 4.3 MOTOR OPERATION 48
- Power/Emergency Stop 48
- SECTION 4 - MACHINE OPERATION 49
- Platform/Ground Select Switch 51
- Motor Activation 51
- 4.4 TRAVELING (DRIVING) 51
- Traveling Forward and Reverse 52
- 4.5 STEERING 52
- 4.6 PLATFORM 53
- Loading From Ground Level 53
- Platform Level Adjustment 55
- Platform Rotation 55
- Jib Swing 55
- 4.7 BOOM 56
- Swinging the Boom 56
- 4.8 GENERATOR 57
- Automatic Operating Mode 57
- Battery Only Operating Mode 57
- 4.9 INVERTER 58
- 4.10 MACHINE FUNCTION SPEEDS 58
- 4.11 SHUT DOWN AND PARK 58
- Tie Down 59
- 5.1 GENERAL 89
- 5.3 EMERGENCY OPERATION 89
- 5.5 MANUAL DESCENT SYSTEM 90
- 5.6 MANUAL SWING OVERRIDE 91
- 5-4 – JLG Lift – 3121215 92
- 6.1 INTRODUCTION 93
- 6.2 OPERATING SPECIFICATIONS 93
- 6-2 – JLG Lift – 3121215 94
- 3121215 – JLG Lift – 6-3 95
- Capacities Tires 96
- Dimensional Data 97
- Torque Specifications 97
- Hydraulic Oil 98
- Critical Stability Weights 99
- Serial Number Locations 100
- 3121215 – JLG Lift – 6-9 101
- 6.3 OPERATOR MAINTENANCE 102
- 3121215 – JLG Lift – 6-11 103
- 6-12 – JLG Lift – 3121215 104
- 3121215 – JLG Lift – 6-13 105
- 6-14 – JLG Lift – 3121215 106
- 3121215 – JLG Lift – 6-15 107
- Optional On Board Generator 108
- 6.5 TIRES & WHEELS 109
- Tire Inflation 109
- Tire Damage 109
- Tire Replacement 109
- Wheel Replacement 110
- Wheel Installation 110
- 6.6 SUPPLEMENTAL INFORMATION 111
- 6-20 – JLG Lift – 3121215 112
- 3121215 – JLG Lift – 7-1 113
- 7-2 – JLG Lift – 3121215 114
- TRANSFER OF OWNERSHIP 115
- JLG Worldwide Locations 118
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