Jlg E45A_AJ ANSI Operator Manual User Manual

OPERATORS & SAFETY Models M45A M45AJ E45A E45AJ 3120764 April 20, 2000 AUSTRALIAN OFFICE JLG INDUSTRIES, INC. P.O. Box 5119 11 Bolwarra Road Por

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31207641.3 ELECTROCUTION HAZARD• MAINTAIN SAFE CLEARANCE FROM ELECTRICALLINES AND APPARATUS. ALLOW FOR

SECTION 1 - SAFETY PRECAUTIONS3120764 – JLG Lift – 1-3• AN OPERATOR MUST NOT ACCEPT OPERATINGRESPONSIBILITIES UNTIL ADEQUATE TRAINING HASBEEN GIVEN BY

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120764.• READ AND OBEY ALL DANGERS, WARNINGS, CAU-TIONS AND OPERATING INSTRUCTIONS ONMACHINE AND IN TH

SECTION 1 - SAFETY PRECAUTIONS3120764 – JLG Lift – 1-5• CHECK TRAVEL PATH FOR PERSONS, DEPRES-SIONS, HOLES, BUMPS, DROP-OFFS, OBSTRUC-TIONS, DEBRIS, A

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120764• TRANSFERS BETWEEN A STRUCTURE AND THEAERIAL PLATFORM EXPOSE OPERATORS TO FALLHAZARDS. THIS PRA

SECTION 1 - SAFETY PRECAUTIONS3120764 – JLG Lift – 1-7.• ENSURE MACHINE IS POSITIONED ON A FIRM,LEVEL AND UNIFORM SUPPORTING SURFACEBEFORE RAISING OR

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3120764• NEVER ATTEMPT TO FREE A MACHINE STUCK INSOFT GROUND OR ASSIST A MACHINE UP A STEEPHILL OR RAMP

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 312076410. Check batteries for damage, loose or missing ventcaps, electrical connections for ti

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-34. Check footswitch for damage, loose or missing partsand security. Assure that footswit

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SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 31207642.4 DAILY WALK-AROUND INSPECTIONIt is the operators responsibility to inspect the machin

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-52. Raise, extend, retract, and lower the Upper Boom.Check for smooth operation.3. If tow

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120764Figure 2-2. Daily Walk-Around Inspection (Sheet 1 of 3)

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-7GENERALBegin your Walk-Around Inspection at item 1, as noted onthe diagram. Continue to

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 31207642.7 BATTERY MAINTENANCE AND CHARGINGBattery Maintenance, Quarterly1. Open battery compar

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-9Optional On Board GeneratorEXHAUST GAS HAZARD. RUN THE GENERATOR IN A WELL VEN-TILATED A

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 3120764Figure 2-3. Lubrication Chart - (Sheet 1 of 2)Updated 6-1-99

SECTION 2 - PREPARATION AND INSPECTION3120764 – JLG Lift – 2-11Table 2-1. Lubrication ChartComponentsNumber/TypeLube PointsCapacity LubeInterval Hours

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120764Figure 2-4. Torque Chart

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE THE

FOREWORD3120764 – JLG Lift – a FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDEATH

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31207643.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-3Figure 3-1. Position of Least Forward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 3120764Figure 3-2. Position of Least Backward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-5Figure 3-3. Ground Control Station

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31207643. Rotate.A three position ROTATE control switch permits rota-tion of the

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-72. Power/Emergency Stop.A two-position red mushroom shaped switch fur-nis

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 31207644. Main Lift/Swing.The dual axis joystick is provided for main lift andsw

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-9d. There is some other fault in one of the circuits. Ifso determine the c

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 3120764Figure 3-5. Caution, Danger, Warning Decal Location

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-111703797-A1703804-A1703805-A

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SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 31207641703813-A1704286-A

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120764 – JLG Lift – 3-13Figure 3-6. Control Panel Symbols (Sheet 1 of 2)Updated 7-6-99

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 3120764FUNCTIONGLOW PLUGINDICATORSOFT TOUCHINDICATORDRIVEENABLEINDICATORPOWEREM

SECTION 4 - MACHINE OPERATION3120764 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3120764Platform/Ground Select SwitchThe Platform/Ground Select switch functions to direct bat-tery power

SECTION 4 - MACHINE OPERATION3120764 – JLG Lift – 4-32. If total load (personnel, tools and supplies) is 500LB. (227 kg) or less, distribute load unif

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120764Swinging the BoomDepress footswitch to swing boom, with footswitch acti-vated, position SWING con

SECTION 4 - MACHINE OPERATION3120764 – JLG Lift – 4-54.11 MACHINE LIFTING AND TIE DOWNLifting1. Call JLG Industries or weigh the individual unit toobt

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120764Figure 4-2. Upright Positioning

SECTION 4 - MACHINE OPERATION3120764 – JLG Lift – 4-7Figure 4-3. Lifting ChartUpdated 9-20-99

FOREWORD3120764 – JLG Lift – cAll procedures herein are based on the use of themachine under proper operating conditions, with nodeviations from ori

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120764Figure 4-4. Chassis & Platform Tie DownUpdated 3-15-00

SECTION 5 - OPTIONAL EQUIPMENT3120764 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 MOTION ALARMA motion alarm horn provides an audible warning wh

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3120764This page left blank intentionally.

SECTION 6 - EMERGENCY PROCEDURES3120764 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERALThis section provides information on the procedures

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 31207646.4 EMERGENCY OPERATIONUse of Ground Controls1. Know how to use Ground Controls in an emergenc

SECTION 7 - INSPECTION AND REPAIR LOG3120764 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120764Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

FOREWORDd – JLG Lift – 3120764REVISON LOGApril 1, 1999 - Original Issue3-9 - Updated 5-7-992-10 & 2-11 - Updated 6-1-996-1 - Updated 6-1-993-7 -

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

3120764 – JLG Lift – i TABLE OF CONTENTS TABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PR

ii – JLG Lift – 3120764TABLE OF CONTENTS (Continued) TABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION 6 - EMERGENCY PR

SECTION 1 - SAFETY PRECAUTIONS3120764 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section prescribes the proper and safe practices f