Jlg G12-55A AccuPlace Parts Manual User Manual

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Summary of Contents

Page 1 - Illustrated Parts Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModelsG10-55A&G12-55AAccuPlace31200454RevisedApril 3, 2014

Page 2

G10-55A/G12-55A AccuPlace 312004541-2FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Trim1011061161211201231151011121081151051071151171131

Page 3 - EFFECTIVITY PAGE

ENGINE & ATTACHING PARTSG10-55A/G12-55A AccuPlace 312004544-4Figure 4-1 Engine AssemblyItem Part Number Qty. Description Rev.2 1001001670 1 ZF TRA

Page 4

31200454 G10-55A/G12-55A AccuPlace 4-5ENGINE & ATTACHING PARTS253 1001001535 1 WATER TEMPERATURE SENSOR254 Ref POWER DISTRIBUTION BOX, (see Figure

Page 5 - TABLE OF CONTENTS

G10-55A/G12-55A AccuPlace 312004544-6ENGINE & ATTACHING PARTSFigure 4-2 Perkins EnginePAL2450

Page 6

31200454 G10-55A/G12-55A AccuPlace 4-7ENGINE & ATTACHING PARTSFigure 4-2 Perkins EngineItem Part Number Qty. Description Rev.1001096583 1 PERKINS

Page 7

G10-55A/G12-55A AccuPlace 312004544-8ENGINE & ATTACHING PARTSFigure 4-3 Fuel Tank & Lines11736105207213266610192810214PY3460103

Page 8

31200454 G10-55A/G12-55A AccuPlace 4-9ENGINE & ATTACHING PARTSFigure 4-3 Fuel Tank & LinesItem Part Number Qty. Description Rev.1001098934 1 F

Page 9 - SECTION 1

G10-55A/G12-55A AccuPlace 312004544-10ENGINE & ATTACHING PARTSFigure 4-4 Radiator AssemblyPY345033171820191611312722131313107994018341736252132110

Page 10 - FRAME & ATTACHING PARTS

31200454 G10-55A/G12-55A AccuPlace 4-11ENGINE & ATTACHING PARTSFigure 4-4 Radiator AssemblyItem Part Number Qty. Description Rev.1001098204 1 RADI

Page 11

ENGINE & ATTACHING PARTSG10-55A/G12-55A AccuPlace 312004544-1291513215 1 FAN GUARD, (A/C)202 0641607 3 HEX HD CAPSCREW, 3/8-16Xx7/8, GR5203 475160

Page 12

31200454 G10-55A/G12-55A AccuPlace 4-13ENGINE & ATTACHING PARTSFigure 4-4 Radiator AssemblyItem Part Number Qty. Description Rev.

Page 13

31200454 G10-55A/G12-55A AccuPlace 1-3FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & TrimItem Part Number Qty. Description Rev.1001001660

Page 14

G10-55A/G12-55A AccuPlace 312004544-14ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationPY07001310246878111313551213101102103104201202203

Page 15

31200454 G10-55A/G12-55A AccuPlace 4-15ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev.91575012 1

Page 16

G10-55A/G12-55A AccuPlace 312004544-16ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationG12-55A AccuPlacePY080071012124411344343335336367

Page 17

31200454 G10-55A/G12-55A AccuPlace 4-17ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev.91565018 1

Page 18

G10-55A/G12-55A AccuPlace 312004544-18ENGINE & ATTACHING PARTSFigure 4-6 Exhaust Installation23413173170101101147148138108124124133136124133136124

Page 19

31200454 G10-55A/G12-55A AccuPlace 4-19ENGINE & ATTACHING PARTSFigure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev.91565062 1 MUF

Page 20

G10-55A/G12-55A AccuPlace 312004544-20ENGINE & ATTACHING PARTSFigure 4-7 ZF Transmission1913122123411105678PAL15411514

Page 21 - SECTION 2

31200454 G10-55A/G12-55A AccuPlace 4-21ENGINE & ATTACHING PARTSFigure 4-7 ZF TransmissionItem Part Number Qty. Description Rev.91563008 1 ZF TRANS

Page 22 - G10-55A AccuPlace

G10-55A/G12-55A AccuPlace 312004544-22ENGINE & ATTACHING PARTSFigure 4-8 ZF Transmission Assembly - Torque Converter & Input Group

Page 23

31200454 G10-55A/G12-55A AccuPlace 4-23ENGINE & ATTACHING PARTSFigure 4-8 ZF Transmission Assembly - Torque Converter & Input GroupItem Part N

Page 24

FRAME & ATTACHING PARTSG10-55A/G12-55A AccuPlace 312004541-4401 8866530 1 MIRROR MOUNT ARM402 8866514 1 MIRROR HEAD403 8307024 2 LOCK WASHER, M640

Page 25

G10-55A/G12-55A AccuPlace 312004544-24ENGINE & ATTACHING PARTSFigure 4-9 ZF Transmission Assembly - Gearbox Housing Group

Page 26 - G12-55A AccuPlace

31200454 G10-55A/G12-55A AccuPlace 4-25ENGINE & ATTACHING PARTSFigure 4-9 ZF Transmission Assembly - Gearbox Housing GroupItem Part Number Qty. De

Page 27

G10-55A/G12-55A AccuPlace 312004544-26ENGINE & ATTACHING PARTSFigure 4-10 ZF Transmission Assembly - Forward Gear Group

Page 28

31200454 G10-55A/G12-55A AccuPlace 4-27ENGINE & ATTACHING PARTSFigure 4-10 ZF Transmission Assembly - Forward Gear GroupItem Part Number Qty. Desc

Page 29

G10-55A/G12-55A AccuPlace 312004544-28ENGINE & ATTACHING PARTSFigure 4-11 ZF Transmission Assembly - Reverse Gear Group

Page 30

31200454 G10-55A/G12-55A AccuPlace 4-29ENGINE & ATTACHING PARTSFigure 4-11 ZF Transmission Assembly - Reverse Gear GroupItem Part Number Qty. Desc

Page 31

G10-55A/G12-55A AccuPlace 312004544-30ENGINE & ATTACHING PARTSFigure 4-12 ZF Transmission Assembly - 1st Shaft Group

Page 32

31200454 G10-55A/G12-55A AccuPlace 4-31ENGINE & ATTACHING PARTSFigure 4-12 ZF Transmission Assembly - 1st Shaft GroupItem Part Number Qty. Descrip

Page 33

G10-55A/G12-55A AccuPlace 312004544-32ENGINE & ATTACHING PARTSFigure 4-13 ZF Transmission Assembly - 2nd Shaft Group

Page 34

31200454 G10-55A/G12-55A AccuPlace 4-33ENGINE & ATTACHING PARTSFigure 4-13 ZF Transmission Assembly - 2nd Shaft GroupItem Part Number Qty. Descrip

Page 35

31200454 G10-55A/G12-55A AccuPlace 1-5FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Trim (Continued)Item Part Number Qty. Description Re

Page 36

G10-55A/G12-55A AccuPlace 312004544-34ENGINE & ATTACHING PARTSFigure 4-14 ZF Transmission Assembly - 3rd Shaft Group

Page 37

31200454 G10-55A/G12-55A AccuPlace 4-35ENGINE & ATTACHING PARTSFigure 4-14 ZF Transmission Assembly - 3rd Shaft GroupItem Part Number Qty. Descrip

Page 38

G10-55A/G12-55A AccuPlace 312004544-36ENGINE & ATTACHING PARTSFigure 4-15 ZF Transmission Assembly - 4th Shaft Group

Page 39

31200454 G10-55A/G12-55A AccuPlace 4-37ENGINE & ATTACHING PARTSFigure 4-15 ZF Transmission Assembly - 4th Shaft GroupItem Part Number Qty. Descrip

Page 40

G10-55A/G12-55A AccuPlace 312004544-38ENGINE & ATTACHING PARTSFigure 4-16 ZF Transmission Assembly - Power Take-Off Group

Page 41

31200454 G10-55A/G12-55A AccuPlace 4-39ENGINE & ATTACHING PARTSFigure 4-16 ZF Transmission Assembly - Power Take-Off GroupItem Part Number Qty. De

Page 42

G10-55A/G12-55A AccuPlace 312004544-40ENGINE & ATTACHING PARTSFigure 4-17 ZF Transmission Assembly - Control Unit & Pressure Regulator Group

Page 43

31200454 G10-55A/G12-55A AccuPlace 4-41ENGINE & ATTACHING PARTSFigure 4-17 ZF Transmission Assembly - Control Unit & Pressure Regulator GroupI

Page 44

G10-55A/G12-55A AccuPlace 312004544-42ENGINE & ATTACHING PARTSFigure 4-18 ZF Transmission Assembly - Gearshift System Group

Page 45

31200454 G10-55A/G12-55A AccuPlace 4-43ENGINE & ATTACHING PARTSFigure 4-18 ZF Transmission Assembly - Gearshift System GroupItem Part Number Qty.

Page 46 - Figure 2-5 Third Boom Section

G10-55A/G12-55A AccuPlace 312004541-6FRAME & ATTACHING PARTSFigure 1-2 Axle & Fender MountingPY10601011031011021011021011031041051121061081111

Page 47

G10-55A/G12-55A AccuPlace 312004544-44ENGINE & ATTACHING PARTSFigure 4-19 ZF Transmission Assembly - Oil Pump, Filter & Dipstick Group

Page 48

31200454 G10-55A/G12-55A AccuPlace 4-45ENGINE & ATTACHING PARTSFigure 4-19 ZF Transmission Assembly - Oil Pump, Filter & Dipstick GroupItem Pa

Page 49

G10-55A/G12-55A AccuPlace 312004544-46ENGINE & ATTACHING PARTSFigure 4-20 ZF Transmission Assembly - Transfer Box Group

Page 50

31200454 G10-55A/G12-55A AccuPlace 4-47ENGINE & ATTACHING PARTSFigure 4-20 ZF Transmission Assembly - Transfer Box GroupItem Part Number Qty. Desc

Page 51

G10-55A/G12-55A AccuPlace 312004544-48ENGINE & ATTACHING PARTSThis Page Intentionally Left Blank

Page 52

31200454 G10-55A/G12-55A AccuPlaceSECTION 5 DRIVE TRAIN

Page 53

G10-55A/G12-55A AccuPlace 312004545-2DRIVE TRAINFigure 5-1 Front Axle AssemblyPY120111012123222346758101102920320120220411

Page 54

31200454 G10-55A/G12-55A AccuPlace 5-3DRIVE TRAINFigure 5-1 Front Axle AssemblyItem Part Number Qty. Rev.1001097803 1 FRONT AXLE ASSY, (includes all i

Page 55

G10-55A/G12-55A AccuPlace 312004545-4DRIVE TRAINFigure 5-2 Front Axle - Central Housing & Steering Group

Page 56

31200454 G10-55A/G12-55A AccuPlace 5-5DRIVE TRAINFigure 5-2 Front Axle - Central Housing & Steering GroupItem Part Number Qty. Description Rev.1 8

Page 57

31200454 G10-55A/G12-55A AccuPlace 1-7FRAME & ATTACHING PARTSFigure 1-2 Axle & Fender MountingItem Part Number Qty. Description Rev.1RefFRONT

Page 58

G10-55A/G12-55A AccuPlace 312004545-6DRIVE TRAINFigure 5-3 Front Axle - Differential Group

Page 59

31200454 G10-55A/G12-55A AccuPlace 5-7DRIVE TRAINFigure 5-3 Front Axle - Differential GroupItem Part Number Qty. Description Rev.1 7026492 2 HEX BOLT2

Page 60

G10-55A/G12-55A AccuPlace 312004545-8DRIVE TRAINFigure 5-4 Front Axle - Hub Reduction Group

Page 61

31200454 G10-55A/G12-55A AccuPlace 5-9DRIVE TRAINFigure 5-4 Front Axle - Hub Reduction GroupItem Part Number Qty. Description Rev.1 7026496 2 AXLE CAS

Page 62

DRIVE TRAING10-55A/G12-55A AccuPlace 312004545-107029318 1 PLANET GEAR CARRIER KIT, (includes items 34, 38 thru 44)7029746 1 POSITION KIT, (left), (in

Page 63

31200454 G10-55A/G12-55A AccuPlace 5-11DRIVE TRAINFigure 5-4 Front Axle - Hub Reduction Group (Continued)Item Part Number Qty. Description Rev.

Page 64

G10-55A/G12-55A AccuPlace 312004545-12DRIVE TRAINFigure 5-5 Front Axle - Brakes Group

Page 65 - ATTACHMENTS

31200454 G10-55A/G12-55A AccuPlace 5-13DRIVE TRAINFigure 5-5 Front Axle - Brakes GroupItem Part Number Qty. Description Rev.1 7026721 2 INTERMEDIATE B

Page 66

G10-55A/G12-55A AccuPlace 312004545-14DRIVE TRAINFigure 5-6 Rear Axle Assembly20111121510287610913PY1660 43510122042022032

Page 67

31200454 G10-55A/G12-55A AccuPlace 5-15DRIVE TRAINFigure 5-6 Rear Axle AssemblyItem Part Number Qty. Description Rev.1001097804 1 REAR AXLE ASSY, (inc

Page 68

G10-55A/G12-55A AccuPlace 312004541-8FRAME & ATTACHING PARTSFigure 1-3 Outrigger Mounting1312146772131149831051111PY0410

Page 69

G10-55A/G12-55A AccuPlace 312004545-16DRIVE TRAINFigure 5-7 Rear Axle - Central Housing & Steering

Page 70

31200454 G10-55A/G12-55A AccuPlace 5-17DRIVE TRAINFigure 5-7 Rear Axle - Central Housing & Steering GroupItem Part Number Qty. Description Rev.1 8

Page 71

G10-55A/G12-55A AccuPlace 312004545-18DRIVE TRAINFigure 5-8 Rear Axle - Differential Group

Page 72

31200454 G10-55A/G12-55A AccuPlace 5-19DRIVE TRAINFigure 5-8 Rear Axle - Differential GroupItem Part Number Qty. Description Rev.1 7026492 2 HEXAGON B

Page 73

G10-55A/G12-55A AccuPlace 312004545-20DRIVE TRAINFigure 5-9 Rear Axle - Hub Reduction Group

Page 74

31200454 G10-55A/G12-55A AccuPlace 5-21DRIVE TRAINFigure 5-9 Rear Axle - Hub Reduction GroupItem Part Number Qty. Description Rev.1 2 AXLE CASE, (Befo

Page 75

DRIVE TRAING10-55A/G12-55A AccuPlace 312004545-2242 91514188 2 PLUG101 91514087 2 PLUG102 70021177 2 MAGNET PLUG7029733 1 PLANET CARRIER KIT, (include

Page 76 - RIGHT SIDE OPPOSITE

31200454 G10-55A/G12-55A AccuPlace 5-23DRIVE TRAINFigure 5-9 Rear Axle - Hub Reduction Group (Continued)Item Part Number Qty. Description Rev.

Page 77

G10-55A/G12-55A AccuPlace 312004545-24DRIVE TRAINFigure 5-10 Rear Axle - Brakes Group

Page 78

31200454 G10-55A/G12-55A AccuPlace 5-25DRIVE TRAINFigure 5-10 Rear Axle - Brakes GroupItem Part Number Qty. Description Rev.1 70021606 2 SPACER2 70297

Page 79

31200454 G10-55A/G12-55A AccuPlace 1-9FRAME & ATTACHING PARTSFigure 1-3 Outrigger MountingItem Part Number Qty. Description Rev.1 88671001 4 LUBE

Page 80

G10-55A/G12-55A AccuPlace 312004545-26DRIVE TRAINFigure 5-11 Drive Shaft15324876791011910PAL3040

Page 81

31200454 G10-55A/G12-55A AccuPlace 5-27DRIVE TRAINFigure 5-11 Drive ShaftItem Part Number Qty. Description Rev.1RefREAR AXLE ASSY, (see Figure 5-6 for

Page 82 - LOAD RATING MUST BE USED

G10-55A/G12-55A AccuPlace 312004545-28DRIVE TRAINFigure 5-12 Tires & RimsPY18311011026753485391201G10-55A AccuPlace

Page 83

31200454 G10-55A/G12-55A AccuPlace 5-29DRIVE TRAINFigure 5-12 Tires & RimsItem Part Number Qty. Description Rev. 4520481 1 TIRE SET, 14.00-24 BIAS

Page 84

DRIVE TRAING10-55A/G12-55A AccuPlace 312004545-301001121109 1 TIRE SET, 400/75-28, 16 PLY B1001121103 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (inclu

Page 85

31200454 G10-55A/G12-55A AccuPlace 5-31DRIVE TRAINFigure 5-12 Tires & RimsItem Part Number Qty. Description Rev.

Page 86

G10-55A/G12-55A AccuPlace 312004545-32DRIVE TRAINFigure 5-12 Tires & RimsPY18412101102541353201G12-55A AccuPlace

Page 87

31200454 G10-55A/G12-55A AccuPlace 5-33DRIVE TRAIN Figure 5-12 Tires & RimsItem Part Number Qty. Description Rev.4520518 1 TIRE SET, 17.50-25 BIAS

Page 88

G10-55A/G12-55A AccuPlace 312004545-34DRIVE TRAINThis Page Intentionally Left Blank

Page 89

31200454 G10-55A/G12-55A AccuPlaceSECTION 6 CAB

Page 90

G10-55A/G12-55A AccuPlace 312004541-10FRAME & ATTACHING PARTSFigure 1-4 Pintle Hook Install1234PAL2170

Page 91

G10-55A/G12-55A AccuPlace 312004546-2CABFigure 6-1 Cab Assembly161965118695968990915123041233313880318082142175781713666864697028168292661241113275111

Page 92 - LEFT SIDE OPPOSITE

31200454 G10-55A/G12-55A AccuPlace 6-3CABFigure 6-1 Cab AssemblyItem Part Number Qty. Description Rev.1040099 1 OPEN CAB ASSY, (not available to order

Page 93

CABG10-55A/G12-55A AccuPlace 312004546-443 4771500 1 STAR WASHER, 5/1652 91561150 1 ACCESS COVER PLATE53 Ref JOYSTICK CONTROLS DECAL, (see Figure 11-1

Page 94

31200454 G10-55A/G12-55A AccuPlace 6-5CAB181 83683085 1 WASHER FLUID BOTTLE199 Ref ENCLOSED CAB HARNESS, (not shown), (see Figure 10-8 for details)201

Page 95

G10-55A/G12-55A AccuPlace 312004546-6CABFigure 6-2 Cab

Page 96

CAB31200454 G10-55A/G12-55A AccuPlace 6-7Figure 6-2 Cab

Page 97 - SECTION 4

CABG10-55A/G12-55A AccuPlace 312004546-8Figure 6-2 CabItem Part Number Qty. Description Rev.1040100 1 OPEN CAB, (includes items 1 thru 20)1040107 1 EN

Page 98

31200454 G10-55A/G12-55A AccuPlace 6-9CAB201 80384203 1 WIPER ARM202 1001081310 1 WIPER ARM SPACER203 1001081311 1 WIPER ARM ADAPTER204 1001081308 1 W

Page 99 - VIEW OF ENGINE HARNESS

G10-55A/G12-55A AccuPlace 312004546-10CABFigure 6-3 Suspension Seat123456781110PY3750

Page 100 - ENGINE & ATTACHING PARTS

31200454 G10-55A/G12-55A AccuPlace 6-11CABFigure 6-3 Suspension SeatItem Part Number Qty. Description Rev.91563158 1 SUSPENSION SEAT, (includes all it

Page 101

31200454 G10-55A/G12-55A AccuPlace 1-11FRAME & ATTACHING PARTSFigure 1-4 Pintle Hook InstallItem Part Number Qty. Description Rev.91565086 1 PINTL

Page 102

G10-55A/G12-55A AccuPlace 312004546-12CABFigure 6-4 Instrument Panel2072082092102203202201PY360011012042052062011463POWERBLK/GNDBLUWHTVIOORNBLUREDBLKA

Page 103

31200454 G10-55A/G12-55A AccuPlace 6-13CABFigure 6-4 Instrument PanelItem Part Number Qty. Description Rev.1001101358 1 INSTRUMENT PANEL ASSY, (includ

Page 104

G10-55A/G12-55A AccuPlace 312004546-14CABFigure 6-5 Heating Components10153110220120231353255542337596059603255542337234436318993014433825264436243750

Page 105

31200454 G10-55A/G12-55A AccuPlace 6-15CABFigure 6-5 Heating ComponentsItem Part Number Qty. Description Rev.3 0641405 4 HEX HD CAPSCREW, 1/4-20X5/88

Page 106

G10-55A/G12-55A AccuPlace 312004546-16CABFigure 6-6 Air ConditioningPY35501031201161171181191101111131141081021051061071091021041061151221021051061021

Page 107

31200454 G10-55A/G12-55A AccuPlace 6-17CABFigure 6-6 Air ConditioningItem Part Number Qty. Description Rev.1 0641532 1 HEX HD CAPSCREW, 5/16-18X42 Ref

Page 108

G10-55A/G12-55A AccuPlace 312004546-18CABFigure 6-7 Air Conditioning ComponentsPY356021521621420120421820420320520620720920821021121721321220210410410

Page 109

CAB31200454 G10-55A/G12-55A AccuPlace 6-19Figure 6-7 Air Conditioning Components1344013033023012A/CSIDEHEATERSIDE402PY3570STARTERCOMPRESSORGROUNDTOCIR

Page 110

CABG10-55A/G12-55A AccuPlace 312004546-20Figure 6-7 Air Conditioning ComponentsItem Part Number Qty. Description Rev.91563257 1 AIR CONDITIONING KIT,

Page 111

31200454 G10-55A/G12-55A AccuPlace 6-21CAB223 70020650 1 HARNESS, (not shown)224 4 FLAT WASHER, 3/8, (not shown)225 4 LOCKWASHER, 3/8, (not shown)301

Page 113

G10-55A/G12-55A AccuPlace 312004541-12FRAME & ATTACHING PARTSThis Page Intentionally Left Blank

Page 114

G10-55A/G12-55A AccuPlace 312004546-22CABFigure 6-8 Top Cab Glass ShieldPY17903681245379101211VIEW FROMINSIDE CAB

Page 115

31200454 G10-55A/G12-55A AccuPlace 6-23CABFigure 6-8 Top Cab Glass ShieldItem Part Number Qty. Description Rev. 1001100879 1 TOP CAB GLASS SHIELD, (in

Page 116

G10-55A/G12-55A AccuPlace 312004546-24CABFigure 6-9 Front Cab Glass ShieldPY1800248167101359VIEW FROMINSIDE CAB

Page 117

31200454 G10-55A/G12-55A AccuPlace 6-25CABFigure 6-9 Front Cab Glass ShieldItem Part Number Qty. Description Rev. 1001100880 1 FRONT CAB GLASS SHIELD,

Page 118

G10-55A/G12-55A AccuPlace 312004546-26CABThis Page Intentionally Left Blank

Page 119

31200454 G10-55A/G12-55A AccuPlaceSECTION 7 CONTROLS

Page 120

G10-55A/G12-55A AccuPlace 312004547-2CONTROLSFigure 7-1 Boom Joystick

Page 121

31200454 G10-55A/G12-55A AccuPlace 7-3CONTROLSFigure 7-1 Boom JoystickItem Part Number Qty. Description Rev. 1001101624 1 BOOM JOYSTICK C

Page 122

G10-55A/G12-55A AccuPlace 312004547-4CONTROLSFigure 7-2 Steering Column & Attaching Parts2012171365415101141011391011687PY169011101

Page 123

31200454 G10-55A/G12-55A AccuPlace 7-5CONTROLSFigure 7-2 Steering Column & Attaching PartsItem Part Number Qty. Description Rev. 1001001213 1 STEE

Page 124

31200454 G10-55A/G12-55A AccuPlaceSECTION 2 BOOM

Page 125

G10-55A/G12-55A AccuPlace 312004547-6CONTROLSFigure 7-3 Brake Pedal AssemblyPAL5210131717117111014151625641987311913104141

Page 126

31200454 G10-55A/G12-55A AccuPlace 7-7CONTROLSFigure 7-3 Brake Pedal AssemblyItem Part Number Qty. Description Rev. 1001091173 1 POWER BRAKE ASSY, (in

Page 127

G10-55A/G12-55A AccuPlace 312004547-8CONTROLSFigure 7-4 Accelerator Pedal3111265101718131415161274719PY0530

Page 128

31200454 G10-55A/G12-55A AccuPlace 7-9CONTROLSFigure 7-4 Accelerator PedalItem Part Number Qty. Description Rev.1 91561192 1 ACCELERATOR BRACKET2 0641

Page 129

G10-55A/G12-55A AccuPlace 312004547-10CONTROLSThis Page Intentionally Left Blank

Page 130

31200454 G10-55A/G12-55A AccuPlaceSECTION 8 HYDRAULIC CIRCUITS

Page 131

G10-55A/G12-55A AccuPlace 312004548-2HYDRAULIC CIRCUITSFigure 8-1 Engine Hydraulics Install105971911121011221816132015143214101103102104PY19702176910

Page 132

31200454 G10-55A/G12-55A AccuPlace 8-3HYDRAULIC CIRCUITSFigure 8-1 Engine Hydraulics InstallItem Part Number Qty. Description Rev.1001098490 Ref ENGIN

Page 133

G10-55A/G12-55A AccuPlace 312004548-4HYDRAULIC CIRCUITSFigure 8-2 Cab Hydraulics Install50464651491021014544474860103104105PY3531

Page 134

31200454 G10-55A/G12-55A AccuPlace 8-5HYDRAULIC CIRCUITSFigure 8-2 Cab Hydraulics InstallItem Part Number Qty. Description Rev.44 1001096388 1 FRONT A

Page 135

G10-55A/G12-55A AccuPlace 312004542-2BOOMFigure 2-1 First Boom SectionPY147012021301187312611873126867739216911412873123414911630120120520420620520512

Page 136

G10-55A/G12-55A AccuPlace 312004548-6HYDRAULIC CIRCUITSFigure 8-3 Manifold & Accumulator Install333332326304310321407PY190052962721414381520220620

Page 137

31200454 G10-55A/G12-55A AccuPlace 8-7HYDRAULIC CIRCUITSFigure 8-3 Manifold & Accumulator InstallItem Part Number Qty. Description Rev.0275929 1 I

Page 138

HYDRAULIC CIRCUITSG10-55A/G12-55A AccuPlace 312004548-8529 Ref HOSE ASSY, (see Figure 8-4 for details)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON TH

Page 139

31200454 G10-55A/G12-55A AccuPlace 8-9HYDRAULIC CIRCUITSFigure 8-3 Manifold & Accumulator InstallItem Part Number Qty. Description Rev.

Page 140

G10-55A/G12-55A AccuPlace 312004548-10HYDRAULIC CIRCUITSFigure 8-4 Lift and Outrigger Hydraulics4044442642829343046312710103251133102728101102PY191043

Page 141

31200454 G10-55A/G12-55A AccuPlace 8-11HYDRAULIC CIRCUITSFigure 8-4 Lift and Outrigger HydraulicsItem Part Number Qty. Description Rev.1001098489 1 LI

Page 142

G10-55A/G12-55A AccuPlace 312004548-12HYDRAULIC CIRCUITSFigure 8-5 Transmission Hydraulics551313161723910151423910248126117PY3490

Page 143

31200454 G10-55A/G12-55A AccuPlace 8-13HYDRAULIC CIRCUITSFigure 8-5 Transmission HydraulicsItem Part Number Qty. Description Rev.1001099384 Ref TRANSM

Page 144

G10-55A/G12-55A AccuPlace 312004548-14HYDRAULIC CIRCUITSFigure 8-6 Boom Hydraulics Assy151432261788221016192151621202920916410812614925626028128115410

Page 145 - DRIVE TRAIN

31200454 G10-55A/G12-55A AccuPlace 8-15HYDRAULIC CIRCUITSFigure 8-6 Boom Hydraulics AssyItem Part Number Qty. Description Rev.0275182 1 BOOM HYDRAULIC

Page 146

31200454 G10-55A/G12-55A AccuPlace 2-3BOOMFigure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2424 0641408 4 H

Page 147

HYDRAULIC CIRCUITSG10-55A/G12-55A AccuPlace 312004548-16162 4751400 4 WASHER, 1/4164 4761600 7 LOCKWASHER, 3/8165 4761800 1 LOCKWASHER, 1/2172 809

Page 148

31200454 G10-55A/G12-55A AccuPlace 8-17HYDRAULIC CIRCUITSFigure 8-6 Boom Hydraulics AssyItem Part Number Qty. Description Rev.

Page 149

G10-55A/G12-55A AccuPlace 312004548-18HYDRAULIC CIRCUITSFigure 8-7 Auxiliary HydraulicsPY33302013317814141516126644510115287

Page 150

31200454 G10-55A/G12-55A AccuPlace 8-19HYDRAULIC CIRCUITSFigure 8-7 Auxiliary HydraulicsItem Part Number Qty. Description Rev.1001100309 1 AUXILIARY H

Page 151

G10-55A/G12-55A AccuPlace 312004548-20HYDRAULIC CIRCUITSThis Page Intentionally Left Blank

Page 152

31200454 G10-55A/G12-55A AccuPlaceSECTION 9 HYDRAULIC COMPONENTS

Page 153

G10-55A/G12-55A AccuPlace 312004549-2HYDRAULIC COMPONENTSFigure 9-1 Lift Cylinder107105108104108120102106101119109103109112114115212172082312302082171

Page 154

31200454 G10-55A/G12-55A AccuPlace 9-3HYDRAULIC COMPONENTSFigure 9-1 Lift CylinderItem Part Number Qty. Description Rev. 1684532 1 LIFT CYLINDER ASSY,

Page 155

G10-55A/G12-55A AccuPlace 312004549-4HYDRAULIC COMPONENTSFigure 9-1 Lift Cylinder107105108104108119102106101118109103109112113114212172082312302082171

Page 156

31200454 G10-55A/G12-55A AccuPlace 9-5HYDRAULIC COMPONENTS Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.1001103949 1 LIFT CYLINDER AS

Page 157

BOOMG10-55A/G12-55A AccuPlace 312004542-4539 1001094194 2 BOOM ANGLE STUD601 0721003 2 HEX HD MACHINE SCREW, #10-24X.375, (torque to 43 lb-in)602 3

Page 158

G10-55A/G12-55A AccuPlace 312004549-6HYDRAULIC COMPONENTSFigure 9-2 Extend/Retract Cylinder68111523745681121071101101171031011191181021051091091061041

Page 159

31200454 G10-55A/G12-55A AccuPlace 9-7HYDRAULIC COMPONENTSFigure 9-2 Extend/Retract CylinderItem Part Number Qty. Description Rev.1684500 1 EXTEND/RET

Page 160

G10-55A/G12-55A AccuPlace 312004549-8HYDRAULIC COMPONENTSFigure 9-3 Tilt Cylinder2122212232242222272293101102PY206122021323323123423622823020420552012

Page 161

31200454 G10-55A/G12-55A AccuPlace 9-9HYDRAULIC COMPONENTSFigure 9-3 Tilt CylinderItem Part Number Qty. Description Rev.1001099946 1 TILT CYLINDER, (G

Page 162

HYDRAULIC COMPONENTSG10-55A/G12-55A AccuPlace 312004549-1070022093 1 SEAL KIT, (G10-55A AccuPlace), (includes items 225, 226, 228 & 230 thru 236)7

Page 163

31200454 G10-55A/G12-55A AccuPlace 9-11HYDRAULIC COMPONENTSFigure 9-3 Tilt CylinderItem Part Number Qty. Description Rev.

Page 164

G10-55A/G12-55A AccuPlace 312004549-12HYDRAULIC COMPONENTSFigure 9-4 Frame Level Cylinder151211071081051061241316118851832119997461710710810510612412P

Page 165

31200454 G10-55A/G12-55A AccuPlace 9-13HYDRAULIC COMPONENTSFigure 9-4 Frame Level CylinderItem Part Number Qty. Description Rev.1001101281 1 FRAME LEV

Page 166

G10-55A/G12-55A AccuPlace 312004549-14HYDRAULIC COMPONENTSFigure 9-5 Stabilizer Cylinder1611783121613144217620242325222121262522PY200018859911915

Page 167

31200454 G10-55A/G12-55A AccuPlace 9-15HYDRAULIC COMPONENTSFigure 9-5 Stabilizer CylinderItem Part Number Qty. Description Rev.1001101289 1 STABILIZER

Page 168

31200454 G10-55A/G12-55A AccuPlace 2-5BOOMFigure 2-1 First Boom SectionItem Part Number Qty. Description Rev.

Page 169

G10-55A/G12-55A AccuPlace 312004549-16HYDRAULIC COMPONENTSFigure 9-6 Outrigger Cylinder AssemblyPAL085026272425211928222012202223171834564781716151413

Page 170

31200454 G10-55A/G12-55A AccuPlace 9-17HYDRAULIC COMPONENTSFigure 9-6 Outrigger Cylinder AssemblyItem Part Number Qty. Description Rev.1001001211 1 OU

Page 171

G10-55A/G12-55A AccuPlace 312004549-18HYDRAULIC COMPONENTSFigure 9-7 Hydraulic Pump3254102103104101PY33401

Page 172

31200454 G10-55A/G12-55A AccuPlace 9-19HYDRAULIC COMPONENTSFigure 9-7 Hydraulic PumpItem Part Number Qty. Description Rev. 1001100936 1 HYDRAULIC PUMP

Page 173

G10-55A/G12-55A AccuPlace 312004549-20HYDRAULIC COMPONENTSFigure 9-8 Hydraulic Tank Assembly3262720121513229614107171611232448PY12201825319211828

Page 174

31200454 G10-55A/G12-55A AccuPlace 9-21HYDRAULIC COMPONENTSFigure 9-8 Hydraulic Tank AssemblyItem Part Number Qty. Description Rev.4400505 1 HYDRAULIC

Page 175

G10-55A/G12-55A AccuPlace 312004549-22HYDRAULIC COMPONENTSFigure 9-9 Brake ValvePAL5170123456789101112522122201918171643414445464748141523242513264914

Page 176

31200454 G10-55A/G12-55A AccuPlace 9-23HYDRAULIC COMPONENTSFigure 9-9 Brake ValveItem Part Number Qty. Description Rev. 1001106836 1 BRAKE VALVE, (inc

Page 177

HYDRAULIC COMPONENTSG10-55A/G12-55A AccuPlace 312004549-2450 1 HOUSING51 2 SPOOL52 70023038 2 POPPETNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THI

Page 178

31200454 G10-55A/G12-55A AccuPlace 9-25HYDRAULIC COMPONENTSFigure 9-9 Brake Valve (Continued)Item Part Number Qty. Description Rev.

Page 179 - SECTION 6

G10-55A/G12-55A AccuPlace 312004542-6BOOMFigure 2-1 First Boom SectionPY124053252152350151852750151552051350251950652451453252160160660450360560260350

Page 180 - Figure 6-1 Cab Assembly

G10-55A/G12-55A AccuPlace 312004549-26HYDRAULIC COMPONENTSFigure 9-10 Hydraulic Manifold Valve8122361910512113711PY3630

Page 181

31200454 G10-55A/G12-55A AccuPlace 9-27HYDRAULIC COMPONENTSFigure 9-10 Hydraulic Manifold ValveItem Part Number Qty. Description Rev.1001099720 1 HYDR

Page 182

G10-55A/G12-55A AccuPlace 312004549-28HYDRAULIC COMPONENTSFigure 9-11 Steer Select Valve12834567PY0350

Page 183

31200454 G10-55A/G12-55A AccuPlace 9-29HYDRAULIC COMPONENTSFigure 9-11 Steer Select ValveItem Part Number Qty. Description Rev.1001001016 1 STEERING S

Page 184 - Figure 6-2 Cab

G10-55A/G12-55A AccuPlace 312004549-30HYDRAULIC COMPONENTSFigure 9-12 180 Degree Swing Carriage Cylinder

Page 185

31200454 G10-55A/G12-55A AccuPlace 9-31HYDRAULIC COMPONENTSFigure 9-12 180 Degree Swing Carriage CylinderItem Part Number Qty. Description Rev. 702999

Page 186

G10-55A/G12-55A AccuPlace 312004549-32HYDRAULIC COMPONENTSFigure 9-13 Grapple Bucket Cylinder

Page 187 - Figure 6-2 Cab (Continued)

31200454 G10-55A/G12-55A AccuPlace 9-33HYDRAULIC COMPONENTSFigure 9-13 Grapple Bucket CylinderItem Part Number Qty. Description Rev. 70021393 1 GRAPPL

Page 188 - Figure 6-3 Suspension Seat

G10-55A/G12-55A AccuPlace 312004549-34HYDRAULIC COMPONENTSFigure 9-14 Side Tilt Carriage CylinderPY1580782461538ER

Page 189

31200454 G10-55A/G12-55A AccuPlace 9-35HYDRAULIC COMPONENTSFigure 9-14 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev. 1001090134 1

Page 190 - Figure 6-4 Instrument Panel

31200454 G10-55A/G12-55A AccuPlace 2-7BOOM Figure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2424 0641408 4

Page 191

G10-55A/G12-55A AccuPlace 312004549-36HYDRAULIC COMPONENTSFigure 9-15 72” 90 Degree Swing Carriage Cylinder

Page 192 - Figure 6-5 Heating Components

31200454 G10-55A/G12-55A AccuPlace 9-37HYDRAULIC COMPONENTSFigure 9-15 72” 90 Degree Swing Carriage CylinderItem Part Number Qty. Description Rev. 100

Page 193

G10-55A/G12-55A AccuPlace 312004549-38HYDRAULIC COMPONENTSFigure 9-16 Frame Level, Outrigger Valve Install536142PY3660

Page 194 - Figure 6-6 Air Conditioning

31200454 G10-55A/G12-55A AccuPlace 9-39HYDRAULIC COMPONENTSFigure 9-16 Frame Level, Outrigger Valve InstallItem Part Number Qty. Description Rev. 1001

Page 195

G10-55A/G12-55A AccuPlace 312004549-40HYDRAULIC COMPONENTSFigure 9-17 Auxiliary Valve425119103681768PY3640

Page 196

31200454 G10-55A/G12-55A AccuPlace 9-41HYDRAULIC COMPONENTSFigure 9-17 Auxiliary ValveItem Part Number Qty. Description Rev. 1001105345 1 AUXILIARY VA

Page 197

G10-55A/G12-55A AccuPlace 312004549-42HYDRAULIC COMPONENTSThis Page Intentionally Left Blank

Page 198

31200454 G10-55A/G12-55A AccuplaceSECTION 10 ELECTRICAL

Page 199

G10-55A/G12-55A Accuplace 3120045410-2ELECTRICALFigure 10-1 Electrical InstallationPY20701112131418496152816510317

Page 200 - INSIDE CAB

31200454 G10-55A/G12-55A Accuplace 10-3ELECTRICALFigure 10-1 Electrical InstallationItem Part Number Qty. Description Rev.0275947 1 ELECTRICAL INSTALL

Page 201

BOOMG10-55A/G12-55A AccuPlace 312004542-8532 1001094194 2 BOOM ANGLE STUD601 0721003 2 HEX HD MACHINE SCREW, #10-24X.375, (torque to 43 lb-in)602 3

Page 202

G10-55A/G12-55A Accuplace 3120045410-4ELECTRICALFigure 10-2 Battery & Cables1061071105655108492012022032042052062075232519454 52323191821262772724

Page 203

31200454 G10-55A/G12-55A Accuplace 10-5ELECTRICALFigure 10-2 Battery & CablesItem Part Number Qty. Description Rev.4 010048 A/R DIELECTRIC GREASE5

Page 204

G10-55A/G12-55A Accuplace 3120045410-6ELECTRICALFigure 10-3 Work Light Package293257288101102103PAL271810171641423131515151516188202122112012022032042

Page 205 - CONTROLS

31200454 G10-55A/G12-55A Accuplace 10-7ELECTRICALFigure 10-3 Work Light PackageItem Part Number Qty. Description Rev. 1001110091 1 WORK LIGHT, (not av

Page 206

G10-55A/G12-55A Accuplace 3120045410-8ELECTRICALFigure 10-4 Engine HarnessFFEPC2AD4D5D6D7D1D2D31234C12562789101112131415161718191516PY3650A BHD36-24-2

Page 207

31200454 G10-55A/G12-55A Accuplace 10-9ELECTRICALFigure 10-4 Engine HarnessItem Part Number Qty. Description Rev.1001103573 1 ENGINE HARNESS, (include

Page 208

G10-55A/G12-55A Accuplace 3120045410-10ELECTRICALFigure 10-5 Chassis Harness212231920PY1740123456768473692361012131415161735611121848AXABBCDFBABAHCONT

Page 209

ELECTRICAL31200454 G10-55A/G12-55A Accuplace 10-11Figure 10-5 Chassis Harness (Continued)PAL1750151637263839404142432356454644232425I16262728293016262

Page 210

ELECTRICALG10-55A/G12-55A Accuplace 3120045410-12Figure 10-5 Chassis HarnessItem Part Number Qty. Description Rev.1001091121 1 CHASSIS HARNESS, (inclu

Page 211

31200454 G10-55A/G12-55A Accuplace 10-13ELECTRICAL48 77363345 1 CONTACTFigure 10-5 Chassis Harness (Continued)Item Part Number Qty. Description Rev.

Page 212

31200454 G10-55A/G12-55A AccuPlace 2-9BOOM Figure 2-1 First Boom SectionItem Part Number Qty. Description Rev.

Page 213

G10-55A/G12-55A Accuplace 3120045410-14ELECTRICALFigure 10-6 Dash HarnessOPENWIRE DESIGNATION8--7 OPEN--6 OPEN--5 OPEN--4 OPEN--3 HORN16 GXL2 HORN PWR

Page 214

31200454 G10-55A/G12-55A Accuplace 10-15ELECTRICALFigure 10-6 Dash HarnessItem Part Number Qty. Description Rev.1001101759 1 DASH HARNESS, (includes a

Page 215 - HYDRAULIC CIRCUITS

G10-55A/G12-55A Accuplace 3120045410-16ELECTRICALFigure 10-7 Transmission Relay Harness4567456713141512389101112PY1880ABBAFEDCGSP-3SP-2SP-1SP ACCY PWR

Page 216

31200454 G10-55A/G12-55A Accuplace 10-17ELECTRICALFigure 10-7 Transmission Relay HarnessItem Part Number Qty. Description Rev.4923662 1 TRANSMISSION R

Page 217

G10-55A/G12-55A Accuplace 3120045410-18ELECTRICALFigure 10-8 Enclosed Cab HarnessPY189012345678249104111241314ACBCWIPER LOFEWIPER HIWIPER PARKABHEATER

Page 218

31200454 G10-55A/G12-55A Accuplace 10-19ELECTRICALFigure 10-8 Enclosed Cab HarnessItem Part Number Qty. Description Rev.1001103683 1 ENCLOSED CAB HARN

Page 219

G10-55A/G12-55A Accuplace 3120045410-20ELECTRICALFigure 10-9 VEC Options Harness1234567234567823456792345671045711121371314512141722231819202115161718

Page 220

31200454 G10-55A/G12-55A Accuplace 10-21ELECTRICALFigure 10-9 VEC Options HarnessItem Part Number Qty. Description Rev.1001001562 1 VEC OPTIONS HARNES

Page 221

G10-55A/G12-55A Accuplace 3120045410-22ELECTRICALFigure 10-10 Cab Work Light HarnessX2X3X4X5X6X7X112345656789789789789PY1980X1TERM#WIREDESIGNATIONCOLO

Page 222

31200454 G10-55A/G12-55A Accuplace 10-23ELECTRICALFigure 10-10 Cab Work Light HarnessItem Part Number Qty. Description Rev.1001090506 1 CAB WORK LIGHT

Page 223

EFFECTIVITY PAGE31200454 G10-55A/G12-55A AccuPlace iDecember 18, 2008 - A - Original Issue Of ManualApril 3, 2014 - B - Revised Manual

Page 224

G10-55A/G12-55A AccuPlace 312004542-10BOOMFigure 2-2 Wear Pads, Spacers & Shims, (First Boom Section)671773414669215651166898890891081361121131046

Page 225

G10-55A/G12-55A Accuplace 3120045410-24ELECTRICALFigure 10-11 Boom Work Light HarnessX2TERM#WIREDESIGNATIONCOLOR GAUGE TYPE TO1 WORK LTYEL 16 AWG GXL

Page 226

31200454 G10-55A/G12-55A Accuplace 10-25ELECTRICALFigure 10-11 Boom Work Light HarnessItem Part Number Qty. Description Rev.1001090505 1 BOOM WORK LIG

Page 227

G10-55A/G12-55A Accuplace 3120045410-26ELECTRICALFigure 10-12 Lift Valve HarnessPY30207123123123123456

Page 228

31200454 G10-55A/G12-55A Accuplace 10-27ELECTRICALFigure 10-12 Lift Valve HarnessItem Part Number Qty. Description Rev.4923665 1 LIFT VALVE HARNESS, (

Page 229

G10-55A/G12-55A Accuplace 3120045410-28ELECTRICALFigure 10-13 Extend/Retract Valve HarnessPY30007123123123123456

Page 230

31200454 G10-55A/G12-55A Accuplace 10-29ELECTRICALFigure 10-13 Extend/Retract Valve HarnessItem Part Number Qty. Description Rev.4923666 1 EXTEND/RETR

Page 231

G10-55A/G12-55A Accuplace 3120045410-30ELECTRICALFigure 10-14 Lower Boom Harness510124671112PY3670W HOLE PLUGX HOLE PLUGABCDEFGHJKLMNPSHIELDORANGE 12

Page 232

31200454 G10-55A/G12-55A Accuplace 10-31ELECTRICALFigure 10-14 Lower Boom HarnessItem Part Number Qty. Description Rev.4923535 1 LOWER BOOM HARNESS, (

Page 233

G10-55A/G12-55A Accuplace 3120045410-32ELECTRICALFigure 10-15 Boom Harness5812467910PY3680W HOLE PLUGX HOLE PLUGABCDEFGHJKLMNPSHIELDORANGE 12GAREDRED

Page 234

31200454 G10-55A/G12-55A Accuplace 10-33ELECTRICALFigure 10-15 Boom HarnessItem Part Number Qty. Description Rev.4923482 1 BOOM HARNESS, (includes all

Page 235 - HYDRAULIC COMPONENTS

31200454 G10-55A/G12-55A AccuPlace 2-11BOOMFigure 2-2 Wear Pads, Spacers & Shims, (First Boom Section)Item Part Number Qty. Description Rev.11 06

Page 236

G10-55A/G12-55A Accuplace 3120045410-34ELECTRICALFigure 10-16 Cab Control HarnessGWXBAPZUEFHD123441829302728212115252622232441013141516171820910111256

Page 237

31200454 G10-55A/G12-55A Accuplace 10-35ELECTRICALFigure 10-16 Cab Control HarnessItem Part Number Qty. Description Rev.1001091122 1 CAB CONTROL HARNE

Page 238

G10-55A/G12-55A Accuplace 3120045410-36ELECTRICALFigure 10-17 A/C Wire Harness123123PAL301124525A OPT GND 16 GA GXLAC SW 16 GA GXLFAN SW C 16

Page 239

31200454 G10-55A/G12-55A Accuplace 10-37ELECTRICALFigure 10-17 A/C Wire HarnessItem Part Number Qty. Description Rev. 91563247 1 A/C HARNESS, (include

Page 240

G10-55A/G12-55A Accuplace 3120045410-38ELECTRICALThis Page Intentionally Left Blank

Page 241

31200454 G10-55A/G12-55A AccuPlaceSECTION 11 DECALS

Page 242

G10-55A/G12-55A AccuPlace 3120045411-2DECALSFigure 11-1 Cab & Frame Decals1PY35102451214102104104104104107108109135113114118201

Page 243

DECALS31200454 G10-55A/G12-55A AccuPlace 11-3Figure 11-1 Cab & Frame Decals (Continued)3PY35001362013025028018028038048058068518528538548558564154

Page 244

DECALSG10-55A/G12-55A AccuPlace 3120045411-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev.0275864 Ref COMMON DECAL INSTALLAT

Page 245

31200454 G10-55A/G12-55A AccuPlace 11-5DECALS1001106003 1 LOAD CHART BOOKLET, (G10-55A AccuPlace), (includes items 801 thru 806) 31001106004 1 LOAD CH

Page 246

G10-55A/G12-55A AccuPlace 312004542-12BOOMFigure 2-2 Wear Pads, Spacers & Shims, (First Boom Section)673314915669266156511668988908910813611211310

Page 247

DECALSG10-55A/G12-55A AccuPlace 3120045411-6Figure 11-2 Boom Decals67915161788115115115115115116215215PY3520301301401401451502552601652451502552601652

Page 248

31200454 G10-55A/G12-55A AccuPlace 11-7DECALSFigure 11-2 Boom DecalsItem Part Number Qty. Description Rev.0275864 Ref COMMON DECAL INSTALLATION, (not

Page 249

G10-55A/G12-55A AccuPlace 3120045411-8DECALSThis Page Intentionally Left Blank

Page 250

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

Page 251

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

Page 252

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200454 G10-55A/G12-55A AccuPlace 13-1SECTION 13 PART NUMBER INDEX0080

Page 253

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A/G12-55A AccuPlace 3120045413-21001095418 ... 3-

Page 254

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200454 G10-55A/G12-55A AccuPlace 13-34-33, 4-35, 4-371319601 ...4-

Page 255

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A/G12-55A AccuPlace 3120045413-43423275 ... 3-3,

Page 256

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200454 G10-55A/G12-55A AccuPlace 13-570020676 ...

Page 257

31200454 G10-55A/G12-55A AccuPlace 2-13BOOM Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section)Item Part Number Qty. Description Rev.11 0

Page 258

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A/G12-55A AccuPlace 3120045413-67026753 ...

Page 259

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200454 G10-55A/G12-55A AccuPlace 13-78035536 ...

Page 260

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A/G12-55A AccuPlace 3120045413-890554059 ...

Page 261

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX31200454 G10-55A/G12-55A AccuPlace 13-991474460 ...

Page 262

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG10-55A/G12-55A AccuPlace 3120045413-10

Page 264

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com31200454JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

Page 265

G10-55A/G12-55A AccuPlace 312004542-14BOOMFigure 2-3 Second Boom SectionPY1551151149202130118731262042062051271811769211291153023053043062013011494812

Page 266

31200454 G10-55A/G12-55A AccuPlace 2-15BOOMFigure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2425 0641815 2

Page 267

BOOMG10-55A/G12-55A AccuPlace 312004542-16603 1360297 1 CHAIN CLEVIS, BL866604 91413122 1 CHAIN PIN605 88581112 2 SNAP RING606 8522012 AR ANTI SIE

Page 268

31200454 G10-55A/G12-55A AccuPlace 2-17BOOMFigure 2-3 Second Boom Section (Continued)Item Part Number Qty. Description Rev.

Page 269

G10-55A/G12-55A AccuPlace 312004542-18BOOMFigure 2-3 Second Boom Section164163140340440640573578569211151175015045035054015061631684812786162201202203

Page 270

31200454 G10-55A/G12-55A AccuPlace 2-19BOOM Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2425 0641815

Page 271

EFFECTIVITY PAGEG10-55A/G12-55A AccuPlace 31200454-ii

Page 272

BOOMG10-55A/G12-55A AccuPlace 312004542-20603 Ref CHAIN CLEVIS, BL1066, (see Figure 2-1, item 203 for details)604 91513176 1 CHAIN PIN605 88581115

Page 273

31200454 G10-55A/G12-55A AccuPlace 2-21BOOM Figure 2-3 Second Boom Section (Continued)Item Part Number Qty. Description Rev.

Page 274

G10-55A/G12-55A AccuPlace 312004542-22BOOMFigure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section)13814694236651136112113676766221191378889871

Page 275

31200454 G10-55A/G12-55A AccuPlace 2-23BOOMFigure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section)Item Part Number Qty. Description Rev.11 0

Page 276

G10-55A/G12-55A AccuPlace 312004542-24BOOMFigure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section)PY125090898815662069105989913592898810712566

Page 277 - ELECTRICAL

31200454 G10-55A/G12-55A AccuPlace 2-25BOOM Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section)Item Part Number Qty. Description Rev.11

Page 278

G10-55A/G12-55A AccuPlace 312004542-26BOOMFigure 2-5 Third Boom Section7960360213960160379151373013053033043067310651438648122201202796031396016026037

Page 279

31200454 G10-55A/G12-55A AccuPlace 2-27BOOMFigure 2-5 Third Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #24210 0641808 4

Page 280

G10-55A/G12-55A AccuPlace 312004542-28BOOMFigure 2-5 Third Boom Section7920320213020120379164152401405402404406431456514386481277017037930316230130230

Page 281

31200454 G10-55A/G12-55A AccuPlace 2-29BOOM Figure 2-5 Third Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #24210 0641808

Page 282

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200454 G10-55A/G12-55A AccuPlace iiiSECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . .

Page 283

G10-55A/G12-55A AccuPlace 312004542-30BOOMFigure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section)989913592898810710667326819113991356714287120

Page 284

31200454 G10-55A/G12-55A AccuPlace 2-31BOOMFigure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section)Item Part Number Qty. Description Rev.11 06

Page 285

G10-55A/G12-55A AccuPlace 312004542-32BOOMFigure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section)989913592898812110667326819113991356714287120

Page 286

31200454 G10-55A/G12-55A AccuPlace 2-33BOOM Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section)Item Part Number Qty. Description Rev.11 0

Page 287 - PREVIOUS SHEET

G10-55A/G12-55A AccuPlace 312004542-34BOOMFigure 2-7 Fourth Boom Section731537669111271869111646303305301201205204206203112630430641154647140PY1590G10

Page 288

31200454 G10-55A/G12-55A AccuPlace 2-35BOOMFigure 2-7 Fourth Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2426 0641606 5

Page 289

G10-55A/G12-55A AccuPlace 312004542-36BOOMFigure 2-7 Fourth Boom Section43151526691173571116462022042063013053043063021452032051840115169647140PY1290G

Page 290 - #10 RINGS

31200454 G10-55A/G12-55A AccuPlace 2-37BOOM Figure 2-7 Fourth Boom SectionItem Part Number Qty. Description Rev.1 0100011 AR LOCTITE, #2426 0641606

Page 291

G10-55A/G12-55A AccuPlace 312004542-38BOOMFigure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section)98676713599988889137661208712467113991356727

Page 292

31200454 G10-55A/G12-55A AccuPlace 2-39BOOMFigure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section)Item Part Number Qty. Description Rev.14 0

Page 293

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G10-55A/G12-55A AccuPlace 31200454iv4-8 ZF Transmission Assembly - Torque Converter & Input Group . . .

Page 294

G10-55A/G12-55A AccuPlace 312004542-40BOOMFigure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section)22676713599988889137661208712467808212867338

Page 295

31200454 G10-55A/G12-55A AccuPlace 2-41BOOM Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section)Item Part Number Qty. Description Rev.14

Page 296 - WIRE CHART

G10-55A/G12-55A AccuPlace 312004542-42BOOMFigure 2-9 Quick Switch AssemblyPY178022820723624020922924230130430224115337410

Page 297

31200454 G10-55A/G12-55A AccuPlace 2-43BOOMFigure 2-9 Quick Switch AssemblyItem Part Number Qty. Description Rev.37 Ref FOURTH BOOM SECTION, (see Fi

Page 298

G10-55A/G12-55A AccuPlace 312004542-44BOOMThis Page Intentionally Left Blank

Page 299

31200454 G10-55A/G12-55A AccuPlaceSECTION 3 ATTACHMENTS

Page 300

G10-55A/G12-55A AccuPlace 312004543-2ATTACHMENTSFigure 3-1 Tilt Carriage624135PY0430

Page 301

31200454 G10-55A/G12-55A AccuPlace 3-3ATTACHMENTSFigure 3-1 Tilt CarriageItem Part Number Qty. Description Rev. 1170021 1 50” TILT CARRIAGE (includes

Page 302

G10-55A/G12-55A AccuPlace 312004543-4ATTACHMENTSFigure 3-2 BucketsPY3760

Page 303

31200454 G10-55A/G12-55A AccuPlace 3-5ATTACHMENTSFigure 3-2 BucketsItem Part Number Qty. Description Rev.1001100822 1 72” BUCKET, 1.0³ YARD1001100823

Page 304

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200454 G10-55A/G12-55A AccuPlace v7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . .

Page 305

G10-55A/G12-55A AccuPlace 312004543-6ATTACHMENTSFigure 3-3 50”, 60” & 72” Side Tilt Carriage2111810531312121227823271615 920 919314172425266PY14

Page 306

31200454 G10-55A/G12-55A AccuPlace 3-7ATTACHMENTSFigure 3-3 50”, 60” & 72” Side Tilt CarriageItem Part Number Qty. Description Rev.1170054 1 50” S

Page 307

G10-55A/G12-55A AccuPlace 312004543-8ATTACHMENTSFigure 3-4 12’ & 15’ Truss BoomPY1540321

Page 308 - Figure 10-15 Boom Harness

31200454 G10-55A/G12-55A AccuPlace 3-9ATTACHMENTSFigure 3-4 12’ & 15’ Truss BoomItem Part Number Qty. Description Rev. 1001099902 1 12’ TRUSS BOOM

Page 309

G10-55A/G12-55A AccuPlace 312004543-10ATTACHMENTSFigure 3-5 12’ Truss Boom w/ Winch

Page 310 - AUX HYD HFLOW LAMP

31200454 G10-55A/G12-55A AccuPlace 3-11ATTACHMENTSFigure 3-5 12’ Truss Boom w/ WinchItem Part Number Qty. Description Rev. 1001099351 1 12’ TRUSS BOOM

Page 311

G10-55A/G12-55A AccuPlace 312004543-12ATTACHMENTSFigure 3-6 Sheet Material Handler Assembly1234567101102103104105106107PY1510LEFT SIDE SHOWN, RIGHT SI

Page 312

31200454 G10-55A/G12-55A AccuPlace 3-13ATTACHMENTSFigure 3-6 Sheet Material Handler AssemblyItem Part Number Qty. Description Rev. 1001100227 1 SHEET

Page 313

ATTACHMENTSG10-55A/G12-55A AccuPlace 312004543-14Figure 3-7 72” 90 Degree Swing Carriage3618207 3 42534 3 426336312 111611 611 111 21155162929

Page 314

31200454 G10-55A/G12-55A AccuPlace 3-15ATTACHMENTSFigure 3-7 72” 90 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001095418 1 72” 90 DE

Page 315 - SECTION 11

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G10-55A/G12-55A AccuPlace 31200454vi10-9 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . .

Page 316

G10-55A/G12-55A AccuPlace 312004543-16ATTACHMENTSFigure 3-8 ForksPAL1210

Page 317 - RIGHT SIDE CONSOLE

31200454 G10-55A/G12-55A AccuPlace 3-17ATTACHMENTSFigure 3-8 ForksItem Part Number Qty. Description Rev. 2340037 2 48” CUBING FORK, 2X2, 3,880 lbs. A

Page 318

G10-55A/G12-55A AccuPlace 312004543-18ATTACHMENTSFigure 3-9 Fork Mounted Lifting Hook2167453PAL4560NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RAT

Page 319

31200454 G10-55A/G12-55A AccuPlace 3-19ATTACHMENTSFigure 3-9 Fork Mounted Lifting HookItem Part Number Qty. Description Rev. 91565094 1 FORK MOUNTED H

Page 320 - Figure 11-2 Boom Decals

G10-55A/G12-55A AccuPlace 312004543-20ATTACHMENTSFigure 3-10 72” 180 Degree Swing Carriage

Page 321

ATTACHMENTS31200454 G10-55A/G12-55A AccuPlace 3-21Figure 3-10 72” 180 Degree Swing Carriage (Continued)

Page 322

ATTACHMENTSG10-55A/G12-55A AccuPlace 312004543-22Figure 3-10 72” 180 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001104992 1 180 DEGR

Page 323 - RECOMMENDED SPARE PARTS

31200454 G10-55A/G12-55A AccuPlace 3-23ATTACHMENTS109 91564003 2 VALVE110 90554065 2 ELBOW, 90 DEGREES111 70021983 1 HOSE ASSY, 3/8X93112 90554063

Page 324

G10-55A/G12-55A AccuPlace 312004543-24ATTACHMENTSFigure 3-11 Fork Mounted PlatformPY1640104101109114118106107108113105105105112103110115117111116 4

Page 325 - SECTION 13 PART NUMBER INDEX

31200454 G10-55A/G12-55A AccuPlace 3-25ATTACHMENTSFigure 3-11 Fork Mounted PlatformItem Part Number Qty. Description Rev. 1001103637 1 FORK MOUNTED PL

Page 326

31200454 G10-55A/G12-55A AccuPlaceSECTION 1 FRAME & ATTACHING PARTS

Page 327

G10-55A/G12-55A AccuPlace 312004543-26ATTACHMENTSFigure 3-12 Grapple Bucket

Page 328

31200454 G10-55A/G12-55A AccuPlace 3-27ATTACHMENTSFigure 3-12 Grapple BucketItem Part Number Qty. Description Rev. 0930020 1 GRAPPLE BUCKET, (includes

Page 329

G10-55A/G12-55A AccuPlace 312004543-28ATTACHMENTSFigure 3-13 Fork Pin Lock InstallationPY165043521RIGHT SIDE SHOWN,LEFT SIDE OPPOSITE

Page 330

31200454 G10-55A/G12-55A AccuPlace 3-29ATTACHMENTSFigure 3-13 Fork Pin Lock InstallationItem Part Number Qty. Description Rev. 1001093465 1 FORK PIN L

Page 331

G10-55A/G12-55A AccuPlace 312004543-30ATTACHMENTSFigure 3-14 50” Dual Fork Positioning Carriage Assembly2032202219511103027288232520302528302931321321

Page 332

31200454 G10-55A/G12-55A AccuPlace 3-31ATTACHMENTSFigure 3-14 50” Dual Fork Positioning Carriage AssemblyItem Part Number Qty. Description Rev. 730129

Page 333

G10-55A/G12-55A AccuPlace 312004543-32ATTACHMENTSThis Page Intentionally Left Blank

Page 334

31200454 G10-55A/G12-55A AccuPlaceSECTION 4 ENGINE & ATTACHING PARTS

Page 335

G10-55A/G12-55A AccuPlace 312004544-2ENGINE & ATTACHING PARTSFigure 4-1 Engine Assembly21323026311336427420922022425123726626825427223925525625710

Page 336 - JLG Worldwide Locations

ENGINE & ATTACHING PARTS31200454 G10-55A/G12-55A AccuPlace 4-3Figure 4-1 Engine Assembly (Continued)PY34802724651072062172312282422452591111051071

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