Jlg 4017 Eccupped for Platform Operator Manual User Manual

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Summary of Contents

Page 1 - Operator & Safety

Operator & SafetyManualKeep this manual with machine at all times.Models3513, 4013& 4017Equipped forPlatform31200028RevisedFebruary 27, 2006

Page 2

Table of Contentsiv 31200028Section 7 - Additional Checks7.1 Load Moment Indicator Test... 7-17.2 Emergen

Page 3

Section 5 - Emergency Procedures5-2312000285.2 EMERGENCY LOWERING OF BOOMIn case of an emergency, engine or hydraulic failure an emergency recovery sy

Page 4

Section 5 - Emergency Procedures5-331200028ERS with Platform1. Verify the emergency stop switch in the cab is not depressed.2. Open the engine cover.3

Page 5

Section 5 - Emergency Procedures5-4312000285.3 CAB EMERGENCY EXIT• In an emergency the rear window can be used to exit the telehandler.• Remove the la

Page 6

Section 6 - Lubrication & Maintenance6-131200028SECTION 6 - LUBRICATION & MAINTENANCE6.1 INTRODUCTIONService the product in accordance with th

Page 7

Section 6 - Lubrication & Maintenance6-2312000286.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehand

Page 8

Section 6 - Lubrication & Maintenance6-3312000286.3 SERVICE & MAINTENANCE SCHEDULES8 & 1st 50 Hour Maintenance ScheduleOZ1483Check WheelLu

Page 9

Section 6 - Lubrication & Maintenance6-43120002850, 250 & 500 Hour Maintenance ScheduleOZ1491250EVERYCheck AxleOil LevelCheck WheelEnd Oil Lev

Page 10 - Table of Contents

Section 6 - Lubrication & Maintenance6-5312000281000 & 1500 Hour Maintenance ScheduleOZO8911500EVERYChangeEngine CoolantChangeHydraulicFluid &

Page 11 - 1.1 GENERAL PRECAUTIONS

Section 6 - Lubrication & Maintenance6-6312000286.4 LUBRICATION SCHEDULES8 Hour Lubrication Schedule - 3513 & 4013

Page 12 - Electrical Hazards

Section 6 - Lubrication & Maintenance6-73120002850 Hour Lubrication Schedule - 3513 & 4013

Page 13 - Tip Over Hazard

Section 1 - General Safety Practices1-131200028SECTION 1 - GENERAL SAFETY PRACTICES1.1 GENERAL PRECAUTIONS1.2 HAZARD CLASSIFICATION SYSTEMSafety Alert

Page 14

Section 6 - Lubrication & Maintenance6-8312000288 Hour Lubrication Schedule - 4017

Page 15

Section 6 - Lubrication & Maintenance6-93120002850 Hour Lubrication Schedule - 4017

Page 16 - 4-Wheel Steer Pivot Steer

Section 6 - Lubrication & Maintenance6-10312000286.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) locate

Page 17

Section 6 - Lubrication & Maintenance6-1131200028B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 3-4.2. Open the engine cove

Page 18

Section 6 - Lubrication & Maintenance6-1231200028Air Intake SystemA. Air Filter Restriction Indicator Check1. Perform “Shut-Down Procedure” on pag

Page 19

Section 6 - Lubrication & Maintenance6-1331200028Note: Only remove canister cover to service the elements as restriction indicator indicates. Exc

Page 20 - Driving Hazards On Slopes

Section 6 - Lubrication & Maintenance6-1431200028Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 3-4.2. Open the engin

Page 21

Section 6 - Lubrication & Maintenance6-1531200028BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 3-4.2. Open the engine cover.3. W

Page 22

Section 6 - Lubrication & Maintenance6-1631200028Brake SystemA. Brake Fluid Level Check1. Perform “Shut-Down Procedure” on page 3-4.2. The brake f

Page 23

Section 6 - Lubrication & Maintenance6-1731200028Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine

Page 24

Section 1 - General Safety Practices1-2312000281.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection f

Page 25

Section 6 - Lubrication & Maintenance6-1831200028TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 3-4.2. Remove valve stem

Page 26 - 3513 & 4013

Section 6 - Lubrication & Maintenance6-1931200028Transmission OilA. Transmission Oil Level Check1. Apply park brake, shift transmission to "N

Page 27 - “Attachment Installation”

Section 6 - Lubrication & Maintenance6-2031200028Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 3-4.2.

Page 28

Section 7 - Additional Checks7-131200028SECTION 7 - ADDITIONAL CHECKS7.1 LOAD MOMENT INDICATOR TESTThe Load Moment Indicator (LMI) is intended to cont

Page 29

Section 7 - Additional Checks7-2312000287.2 EMERGENCY RECOVERY SYSTEM TESTThe Emergency Recovery System (ERS) is available in case of emergency, engin

Page 30

Section 8 - Specifications8-131200028SECTION 8 - SPECIFICATIONS8.1 PRODUCT SPECIFICATIONSFluid & Lubrication CapacitiesEngine Crankcase OilCapacit

Page 31

Section 8 - Specifications8-231200028Axles3513 & 4013Differential Housing Capacity ...7,3 liters

Page 32

Section 8 - Specifications8-331200028Capacity at Maximum HeightOn Ouriggers3513...

Page 33

Section 8 - Specifications8-431200028DimensionsOverall Height3513 & 4013...

Page 34

Section 8 - Specifications8-531200028Noise Emission Level• The telehandler is approved under the applicable EC directives.• The LWA sound power level

Page 35

Section 1 - General Safety Practices1-331200028Tip Over Hazard• Never use an attachment without the appropriate JLG supplied capacity chartinstalled o

Page 36

Section 8 - Specifications8-631200028This Page Intentionally Left Blank

Page 37 - 2.3 OPERATOR CAB

Index131200028AAdditional Checks... 7-1Adjustable Truss Boom ... 4-23Adjusting/Moving Forks...

Page 38 - 2.4 CONTROLS

Index231200028IIgnition... 2-22Instrument Panel ... 2-16JJoystick...

Page 39

Index331200028TTelehandler Vibration ... 8-5Tip Over Hazard... 1-3Tire Pressure...

Page 41

Inspection, Maintenance & Repair Log131200028Serial Number ______________________________Date CommentsInspection, Maintenance & Repair Log

Page 42 - Display Screen

Inspection, Maintenance & Repair Log2 31200028Date Comments

Page 43

JLG Industries, Inc.TRANSFER OF OWNERSHIPTo: JLG, Gradall, Lull and SkyTrak product owner:If you now own but ARE NOT the original purchaser of the pro

Page 46

Section 1 - General Safety Practices1-431200028• DO NOT level machine with boom/attachment above 1,2 m (4 ft).• Carry load as low as possible. Tether

Page 47 - 3513 & 4013 4017

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

Page 48 - Transmission Control

Operator & SafetyManualKeep this manual with machine at all times.Platformfor3513, 4013& 401731200029RevisedFebruary 27, 2006

Page 50

Revision Loga31200029Revision LogREVISION LOGOctober 3, 2005 - A - Original Issue of ManualFebruary 27, 2006 - B - Added 4017 information.

Page 51

Read This Firstb31200029Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to pr

Page 52

Read This Firstc31200029This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Page 53

Read This Firstd31200029This Page Intentionally Left Blank

Page 54

Table of Contentsi31200029TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ...bM

Page 55

Table of Contentsii 31200029Section 4 - Platform4.1 Approved Platforms... 4-14.2 Unapproved

Page 56 - Load Moment Indicator (LMI)

Section 1 - General Safety Practices1-131200029SECTION 1 - GENERAL SAFETY PRACTICES1.1 GENERAL PRECAUTIONS• DO NOT use the machine with platform attac

Page 57

Section 1 - General Safety Practices1-531200028• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Page 58

Section 1 - General Safety Practices1-2312000291.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection f

Page 59 - 2.5 STEER MODES

Section 1 - General Safety Practices1-331200029Tip Over Hazard• DO NOT exceed rated lift capacity. Distribute loads evenly on platform floor.• Be sure

Page 60 - Adjustments

Section 1 - General Safety Practices1-431200029Load Falling Hazard• Never suspend load from platform or supports.• DO NOT carry materials directly on

Page 61 - Seat Belt

Section 1 - General Safety Practices1-531200029Lifting Personnel• USE ONLY a JLG manufactured personnel work platform.• DO NOT drive machine from cab

Page 62 - Rear Window

Section 1 - General Safety Practices1-631200029Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay c

Page 63

Section 1 - General Safety Practices1-731200029• Keep arms and hands clear of attachment tilt cylinder.• During operation, keep all body parts inside

Page 64 - 2.8 HOOD

Section 1 - General Safety Practices1-831200029Fall Hazard• During operation, occupants in the platform must wear a full body harness with alanyard at

Page 65

Section 1 - General Safety Practices1-931200029Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Page 66

Section 1 - General Safety Practices1-1031200029This Page Intentionally Left Blank

Page 67

Section 2 - Pre-Operation and Controls2-131200029SECTION 2 - PRE-OPERATION AND CONTROLS2.1 PRE-OPERATION CHECKS & INSPECTIONNote: Complete all re

Page 68

Section 1 - General Safety Practices1-631200028Travel Hazard• Steering characteristics differ between 4-Wheel Steer & Pivot Steer telehandlersas s

Page 69 - “Adjusting/Moving Forks”

Section 2 - Pre-Operation and Controls2-231200029Begin your platform walk-around inspection at item 1, as noted below. Continue toyour right (counterc

Page 70

Section 2 - Pre-Operation and Controls2-3312000292.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity ch

Page 71

Section 2 - Pre-Operation and Controls2-431200029OZ178017066041706604A17066041706604A170660417066031706602A17066021706604A

Page 72

Section 2 - Pre-Operation and Controls2-531200029OZ1790170150917015091704277 B1704277P/NAERIAL PLATFORMS/NMODELProducer:Industrieterrein Oude Bunders

Page 73 - 8005617 8005617

Section 2 - Pre-Operation and Controls2-6312000292.3 CONTROLS1. Emergency Stop Button: Push in to shut off power to platform controls and stop engine.

Page 74

Section 2 - Pre-Operation and Controls2-731200029Ignition•Position 0 - Engine off•Position IGN - Voltage is available for all electrical functions.•Po

Page 75 - 4.2 UNAPPROVED ATTACHMENTS

Section 2 - Pre-Operation and Controls2-831200029JoystickThe joystick (1) controls the boom and attachment functions.Note: Buttons (5) & (6) are

Page 76

Section 2 - Pre-Operation and Controls2-931200029Platform Functions• Platform tilt is enabled by button (2) and controlled by the rocker switch (3). P

Page 77 - Capacity Indicator Locations

Section 2 - Pre-Operation and Controls2-1031200029Indicator Panels1. Engine Temperature: Illuminates red when engine temperature is high.2. Battery Ch

Page 78 - Sample Capacity Chart

Section 2 - Pre-Operation and Controls2-11312000299. System Distress Indicator:a. Flashes yellow and buzzer sounds intermittently when pressure is low

Page 79

Section 1 - General Safety Practices1-731200028Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill ho

Page 80

Section 2 - Pre-Operation and Controls2-12312000292.4 PLATFORM GATEKeep gate clean and unobstructed.• Pull the black hook (1) away from the gate and p

Page 81 - 4.5 ATTACHMENT INSTALLATION

Section 2 - Pre-Operation and Controls2-13312000292.5 LANYARD ANCHORAGE POINTS• Attach lanyard to one of the lanyard anchorage points (2).• Only attac

Page 82 - Operated Attachment”

Section 2 - Pre-Operation and Controls2-1431200029This Page Intentionally Left Blank

Page 83 - Platform Attachment

Section 3 - Operation3-131200029SECTION 3 - OPERATION3.1 WARM-UP AND OPERATIONAL CHECKSThis section outlines the checks to be performed at the beginni

Page 84

Section 3 - Operation3-2312000293.2 ENGINEStarting the EngineThis machine can be operated in temperatures of -20°C to 40°C (0°F to 104°F).Consult JLG

Page 85

Section 3 - Operation3-331200029Normal Engine Operation• Observe indicator panels frequently to be sure all engine systems are functioningproperly.• B

Page 86

Section 3 - Operation3-4312000293.3 PLATFORM OPERATION• After engine start-up from the platform is successful, activate the footswitch toenable the pl

Page 87

Section 3 - Operation3-5312000293.4 LOADING AND SECURING FOR TRANSPORT1. To move/load the platform when detached from telehandler, use fork slots loca

Page 88 - Side Shift Carriage

Section 3 - Operation3-631200029This Page Intentionally Left Blank

Page 89

Section 4 - Platform4-131200029SECTION 4 - PLATFORM4.1 APPROVED PLATFORMSTo determine if platform is approved for use on the specific telehandler you

Page 90

Section 1 - General Safety Practices1-831200028Lifting Personnel• When lifting personnel, USE ONLY a JLG manufactured personnel workplatform, with pro

Page 91

Section 4 - Platform4-2312000294.3 TELEHANDLER/PLATFORM CAPACITYPrior to installing the platform verify it is approved (see page 4-1) and thetelehandl

Page 92 - Fork Capacity”

Section 4 - Platform4-3312000294.4 PLATFORM INSTALLATIONVerify the platform is properly installed.Refer to the Operator & Safety Manual supplied w

Page 93

Section 4 - Platform4-431200029Mechanical Quick-Switch DeviceAttachment pin engaged in platform pin recess andlock pin inserted and secured with retai

Page 94 - Platform

Section 5 - Emergency Procedures5-131200029SECTION 5 - EMERGENCY PROCEDURES5.1 EMERGENCY OPERATIONOperator Unable to Control MachineIf the platform op

Page 95

Section 5 - Emergency Procedures5-2312000295.2 EMERGENCY LOWERING OF BOOMIn case of an emergency, engine or hydraulic failure an emergency recovery sy

Page 96

Section 5 - Emergency Procedures5-3312000295.3 INCIDENT NOTIFICATIONJLG Industries, Inc. must be notified immediately of any incident involving a JLGp

Page 97

Section 5 - Emergency Procedures5-431200029This Page Intentionally Left Blank

Page 98 - Mechanical Hitch

Section 6 - Lubrication & Maintenance6-131200029SECTION 6 - LUBRICATION & MAINTENANCE6.1 INTRODUCTIONService the product in accordance with Se

Page 99 - Moving Longer Distances

Section 6 - Lubrication & Maintenance6-2312000296.3 SERVICE & MAINTENANCE SCHEDULES8 Hour Maintenance ScheduleOZ1572Check FuelLevelCheckBatter

Page 100 - ERS with Standard Attachment

Section 6 - Lubrication & Maintenance6-3312000296.4 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Page 101 - ERS with Platform

Section 1 - General Safety Practices1-931200028Preparation and Setup1. Check to ensure the personnel platform is securely attached at the Quick Switch

Page 102 - 5.3 CAB EMERGENCY EXIT

Section 6 - Lubrication & Maintenance6-431200029TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 3-3.2. Remove valve stem c

Page 103 - VIEW OF REAR ACCESS DOOR

Section 6 - Lubrication & Maintenance6-531200029BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 3-3.2. Open the engine cover.3. We

Page 104 - “Shut-Down Procedure”

Section 6 - Lubrication & Maintenance6-631200029This Page Intentionally Left Blank

Page 105 - 31200028

Section 7 - Additional Checks7-131200029SECTION 7 - ADDITIONAL CHECKS7.1 EMERGENCY RECOVERY SYSTEM TESTThe Emergency Recovery System (ERS) is availabl

Page 106

Section 7 - Additional Checks7-2312000297.2 LIMITED BOOM EXTENSION SWITCH TESTAustralian machines are equipped with a switch (1) on the boom to limit

Page 107

Section 8 - Specifications8-131200029SECTION 8 - SPECIFICATIONS8.1 PRODUCT SPECIFICATIONSFor telehandler specifications refer to the Operator & Sa

Page 108 - 6.4 LUBRICATION SCHEDULES

Section 8 - Specifications8-231200029This Page Intentionally Left Blank

Page 109

Index131200029AAdditional Checks... 7-1Approved Platforms... 4-1BBattery Check...

Page 110

Index231200029TTip Over Hazard ... 1-3Tire Pressure... 6-4VVibration ...

Page 111

Inspection, Maintenance & Repair Log131200029Serial Number ______________________________Date CommentsInspection, Maintenance & Repair Log

Page 113

Section 1 - General Safety Practices1-1031200028Driving Hazards On SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Page 114 - Air Intake System

Inspection, Maintenance & Repair Log2 31200029Date Comments

Page 115

JLG Industries, Inc.TRANSFER OF OWNERSHIPTo: JLG, Gradall, Lull and SkyTrak product owner:If you now own but ARE NOT the original purchaser of the pro

Page 118

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

Page 119

Section 1 - General Safety Practices1-1131200028Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Page 120

Section 1 - General Safety Practices1-1231200028• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Page 121 - Transmission Oil

Section 1 - General Safety Practices1-1331200028Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact when

Page 122

Section 1 - General Safety Practices1-1431200028Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Page 123 - SECTION 7 - ADDITIONAL CHECKS

Section 2 - Pre-Operation and Controls2-131200028SECTION 2 - PRE-OPERATION AND CONTROLS2.1 PRE-OPERATION CHECKS & INSPECTIONNote: Complete all re

Page 124

Section 2 - Pre-Operation and Controls2-2312000283513 & 4013Begin your walk-around inspection at item 1. Continue to your right(counterclockwise w

Page 125 - SECTION 8 - SPECIFICATIONS

Section 2 - Pre-Operation and Controls2-3312000283. Front Work Lights - Clean, undamaged and work properly.4. Front Axle - Steer cylinders undamaged,

Page 126 - Section 8 - Specifications

Section 2 - Pre-Operation and Controls2-4312000284017Begin your walk-around inspection at item 1. Continue to your right(counterclockwise when viewed

Page 127

Section 2 - Pre-Operation and Controls2-5312000284. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure; hydraulic hoses undamaged,

Page 128

Revision Loga31200028Revision LogREVISION LOGOctober 3, 2005 - A - Original Issue of ManualFebruary 27, 2006 - B - Added 4017 information.

Page 129

Section 2 - Pre-Operation and Controls2-6312000282.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity ch

Page 130

Section 2 - Pre-Operation and Controls2-73120002880060388005617800561780031988005675800819580056168005671800567180086578003198800981680056178008657800

Page 131

Section 2 - Pre-Operation and Controls2-831200028OZ1022800587080058708hIndicatorLoad Moment100TEST%8h8008805800567180056708005671244796780056748005672

Page 132

Section 2 - Pre-Operation and Controls2-9312000284017OZ08608005869AA8005617800865780086578005616800567080056168003198800319880056178009377(optional)35

Page 133

Section 2 - Pre-Operation and Controls2-10312000288008195 80081958006038800561680056178009377(optional)35800865780031988003198800981680056178008657800

Page 134

Section 2 - Pre-Operation and Controls2-1131200028OZ08838005671800567080056718005608 800560924479678005674800567280086518005609OILATFDexronD2447 96780

Page 135

Section 2 - Pre-Operation and Controls2-1231200028This Page Intentionally Left Blank

Page 136

Section 2 - Pre-Operation and Controls2-13312000282.3 OPERATOR CABThe telehandler is equipped with an enclosed FOPS/ROPS cab.WARNINGNever operate tele

Page 137 - TRANSFER OF OWNERSHIP

Section 2 - Pre-Operation and Controls2-14312000282.4 CONTROLS1. Parking Brake: See page 2-23 for details.2. Accelerator Pedal: Pressing down the peda

Page 138

Section 2 - Pre-Operation and Controls2-15312000287. Round Air Vents: Three individually adjustable round vents.8. Brake Fluid Reservoir: The brake fl

Page 139

Read This Firstb31200028Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to pr

Page 140 - JLG Worldwide Locations

Section 2 - Pre-Operation and Controls2-1631200028Instrument Panel1. Steer Mode SelectionLED lit while activated. Blinks during change to another stee

Page 141

Section 2 - Pre-Operation and Controls2-17312000287. Road Use OperationLED lit while activated: The outrigger, boom, sway and auxiliary hydraulic syst

Page 142

Section 2 - Pre-Operation and Controls2-1831200028Display ScreenThe display screen consists of five sections:1. Speed Indicator (km/h)2. Symbol Displa

Page 143 - REVISION LOG

Section 2 - Pre-Operation and Controls2-1931200028e. Engine TemperatureSymbol displayed and buzzer sounds when engine oiltemperature is too high. Stop

Page 144 - Read This First

Section 2 - Pre-Operation and Controls2-2031200028Boom Angle, Auxiliary Hydraulic & Message Window (Section 5)a. Boom Angle IndicatorDisplays the

Page 145

Section 2 - Pre-Operation and Controls2-2131200028Anti Theft DeviceThe anti theft device requires entering a numeric code for operation to preventunau

Page 146

Section 2 - Pre-Operation and Controls2-2231200028Ignition•Position 0 - Engine off•Position I - Voltage is available for all electrical functions.•Pos

Page 147 - TABLE OF CONTENTS

Section 2 - Pre-Operation and Controls2-2331200028Park Brake• The Park Brake Lever (1) controls the application and release of the park brake.• Pull b

Page 148

Section 2 - Pre-Operation and Controls2-2431200028Transmission ControlDirection of Travel Selection•This lever (1) engages forward or reverse travel.

Page 149

Section 2 - Pre-Operation and Controls2-2531200028Gear Selection• Gear selection is located on the twist grip handle (4) of transmission control lever

Page 150

Read This Firstc31200028This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representa

Page 151 - 12.5 m/s MAX

Section 2 - Pre-Operation and Controls2-2631200028Wiper, Lights and Turn Signal Control Lever1. Flash-to-Pass: Pull the lever back completely. The hig

Page 152 - Load Falling Hazard

Section 2 - Pre-Operation and Controls2-2731200028Steering Column Adjuster•Follow “Shut-Down Procedure” on page 3-4.• Loosen the knob (8).• Place the

Page 153 - Lifting Personnel

Section 2 - Pre-Operation and Controls2-2831200028JoystickStandard ControlsThe joystick (1) controls the boom, attachment and outrigger functions.Boom

Page 154 - 31200029

Section 2 - Pre-Operation and Controls2-2931200028Attachment Functions• Attachment tilt is control by the rocker switch (2). Push the rocker switch up

Page 155

Section 2 - Pre-Operation and Controls2-3031200028Optional ControlsThe joystick (1) controls the boom, attachment and outrigger functions.Boom Functio

Page 156 - Fall Hazard

Section 2 - Pre-Operation and Controls2-3131200028Attachment Functions• Move the joystick right to tilt attachment forward (down); move joystick left

Page 157 - Chemical Hazards

Section 2 - Pre-Operation and Controls2-3231200028Load Moment Indicator (LMI)The Load Moment Indicator (1) provides a visual indication for forward st

Page 158

Section 2 - Pre-Operation and Controls2-3331200028Control & Indicator ConsoleControls and indicates the electrical accessories of the telehandler.

Page 159 - “Safety Decals”

Section 2 - Pre-Operation and Controls2-3431200028Heater and Air Conditioner (optional) Controls1. Fan Speed: 3-position rotary switch for heater and

Page 160 - “Platform Installation”

Section 2 - Pre-Operation and Controls2-35312000282.5 STEER MODESStop the telehandler before changing steering modes. An LED will indicate thesteering

Page 161 - 2.2 SAFETY DECALS

Read This Firstd31200028This Page Intentionally Left Blank

Page 162 - 1706602A

Section 2 - Pre-Operation and Controls2-36312000282.6 OPERATOR SEATAdjustmentsPrior to starting the engine adjust seat for position and comfort as fol

Page 163

Section 2 - Pre-Operation and Controls2-3731200028Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt we

Page 164 - 2.3 CONTROLS

Section 2 - Pre-Operation and Controls2-38312000282.7 MIRRORS & WINDOWSKeep all windows and mirrors clean and unobstructed.Cab Door Window• During

Page 165 - Ignition

Section 2 - Pre-Operation and Controls2-3931200028Mirrors• Adjust mirrors (5) as required for maximum visibility, before and during operation.OZ16805

Page 166 - Joystick

Section 2 - Pre-Operation and Controls2-40312000282.8 HOOD• To close the hood, slide the gas cylinder lock (1) to one side.• Close and secure the hood

Page 167

Section 3 - Operation3-131200028SECTION 3 - OPERATION3.1 WARM-UP AND OPERATIONAL CHECKSThis section outlines the checks to be performed at the beginni

Page 168 - Indicator Panels

Section 3 - Operation3-2312000283.2 ENGINEStarting the EngineThis machine can be operated in temperatures of -20°C to 40°C (0°F to 104°F).Consult JLG

Page 169

Section 3 - Operation3-331200028Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicles

Page 170 - 2.4 PLATFORM GATE

Section 3 - Operation3-431200028Normal Engine Operation• Observe gauges and display screen frequently to be sure all engine systems arefunctioning pro

Page 171 - 2.5 LANYARD ANCHORAGE POINTS

Section 3 - Operation3-5312000283.3 OPERATING WITH A LOADLift Load Safely• You must know the weight and load center of every load you lift. If you are

Page 172

Table of Contentsi31200028TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ...bM

Page 173 - SECTION 3 - OPERATION

Section 3 - Operation3-631200028Transporting The LoadAfter engaging the load and resting it against the backrest, tilt the load back toposition it for

Page 174 - Section 3 - Operation

Section 3 - Operation3-731200028Placing The LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• T

Page 175

Section 3 - Operation3-8312000283.4 ROAD OPERATION1. Preparationa. Empty bucket.b. Remove any large amounts of dirt from machinec. Check lights and mi

Page 176

Section 3 - Operation3-9312000283.5 LOADING AND SECURING FOR TRANSPORT1. Level the telehandler prior to loading.2. Using a spotter, load the telehandl

Page 177

Section 3 - Operation3-1031200028This Page Intentionally Left Blank

Page 178

Section 4 - Attachments & Hitch Options4-131200028SECTION 4 - ATTACHMENTS & HITCH OPTIONS4.1 APPROVED ATTACHMENTSTo determine if an attachment

Page 179 - AERIAL PLATFORM APPLICATION

Section 4 - Attachments & Hitch Options4-2312000284.3 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved

Page 180 - Section 4 - Platform

Section 4 - Attachments & Hitch Options4-3312000284.4 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 4-4), the operator mus

Page 181

Section 4 - Attachments & Hitch Options4-431200028Sample Capacity ChartNote: This is a sample capacity chart only! DO NOT use this chart, use the

Page 182

Section 4 - Attachments & Hitch Options4-531200028To identify the proper capacity chart, refer to the following icons which may belocated on the c

Page 183 - 5.1 EMERGENCY OPERATION

Table of Contentsii 31200028Load Moment Indicator (LMI) ... 2-32Control & Indicator Console...

Page 184 - Platform ERS

Section 4 - Attachments & Hitch Options4-631200028ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment

Page 185 - 5.3 INCIDENT NOTIFICATION

Section 4 - Attachments & Hitch Options4-7312000284.5 ATTACHMENT INSTALLATION1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin

Page 186

Section 4 - Attachments & Hitch Options4-831200028Mechanical Quick-Switch DeviceThis installation procedure is designed for one-person operation.1

Page 187

Section 4 - Attachments & Hitch Options4-931200028Hydraulic Operated Attachment1. Install attachment (see page 4-8).2. Lower attachment to ground.

Page 188 - 8 Hour Maintenance Schedule

Section 4 - Attachments & Hitch Options4-1031200028This Page Intentionally Left Blank

Page 189

Section 4 - Attachments & Hitch Options4-11312000284.6 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned.

Page 190

Section 4 - Attachments & Hitch Options4-1231200028Carriage w/ForksP/N Description Weight1170001 Carriage...

Page 191

Section 4 - Attachments & Hitch Options4-1331200028Truss BoomP/N Description Weight0240110 Truss Boom 3,6 m - 650 kg...205 kg (452

Page 192

Section 4 - Attachments & Hitch Options4-1431200028Side Shift CarriageP/N Description Weight1170002 Side Shift Carriage...

Page 193

Section 4 - Attachments & Hitch Options4-1531200028To Side Shift:Use the button (3) to select the auxiliary hydraulic circuit. While pressing and

Page 194 - Section 7 - Additional Checks

Table of Contentsiii31200028Carriage w/Forks...4-12Truss Boom...

Page 195

Section 4 - Attachments & Hitch Options4-1631200028BucketP/N Description Weight4805670 Bucket w/Teeth 0.8 m3... 370 kg (816

Page 196

Section 4 - Attachments & Hitch Options4-1731200028Equipment Damage Precautions• Drive into stockpile smoothly with boom fully retracted to load b

Page 197

Section 4 - Attachments & Hitch Options4-1831200028Fork ExtensionP/N Description Weight2340034 Fork Extension 2 m... 44,1 kg (9

Page 198

Section 4 - Attachments & Hitch Options4-1931200028Equipment Damage Precautions• Inspect the fork extension at the beginning of each work shift fo

Page 199

Section 4 - Attachments & Hitch Options4-2031200028PlatformP/N Description Weight3510871 Platform... 560

Page 200

Section 4 - Attachments & Hitch Options4-2131200028Transfer to Platform Control:• Apply parking brake.• Shift the transmission control lever to ne

Page 201

Section 4 - Attachments & Hitch Options4-2231200028Fork HookP/N Description Weight2700097 Fork Hook 4 ton... 33,6

Page 202

Section 4 - Attachments & Hitch Options4-2331200028Adjustable Truss BoomP/N Description Weight0240145 Adjustable Truss Boom ...

Page 203

Section 4 - Attachments & Hitch Options4-24312000284.8 HITCH OPTIONSMechanical HitchP/N Description Weight8010199 Hitch...

Page 204

Section 5 - Emergency Procedures5-131200028SECTION 5 - EMERGENCY PROCEDURES5.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

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