Jlg 2505 Parts Manual User Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModelsG5-18A250531200360RevisedJanuary 22, 2014

G5-18A/2505 312003601-2FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Attaching PartsPAP1732030130430530630831331431331440140240340440543

DRIVE TRAING5-18A/2505 312003605-12Figure 5-5 Front Steering Components

31200360 G5-18A/2505 5-13DRIVE TRAINFigure 5-5 Front Steering ComponentsItem Part Number Qty. Description Rev.1 70020300 1 CYLINDER2 70020301 2 O-RING

DRIVE TRAING5-18A/2505 312003605-14Figure 5-6 Rear Axle AssemblyPAP17530210310110213

31200360 G5-18A/2505 5-15DRIVE TRAINFigure 5-6 Rear Axle AssemblyItem Part Number Qty. Description Rev.0280226 1 REAR AXLE ASSY, (includes item 1 &

DRIVE TRAING5-18A/2505 312003605-16Figure 5-7 Rear Differential

31200360 G5-18A/2505 5-17DRIVE TRAINFigure 5-7 Rear DifferentialItem Part Number Qty. Description Rev.1 80204213 1 NUT2 70020288 1 FLANGE3 70020234 2

DRIVE TRAING5-18A/2505 312003605-18Figure 5-8 Rear Hub Reduction & Central HousingLEFT201202203441021031011051042242432542262741402829525354393837

31200360 G5-18A/2505 5-19DRIVE TRAINFigure 5-8 Rear Hub Reduction & Central HousingItem Part Number Qty. Description Rev.1 70021147 1 O-RING2 9147

DRIVE TRAING5-18A/2505 312003605-2055 7028733 4 STEERING ADJUST BOLT, (includes items 17 & 18)101 91474516 4 REDUCTION BUSHING102 70021198 2 THRUS

31200360 G5-18A/2505 5-21DRIVE TRAINFigure 5-8 Rear Hub Reduction & Central Housing (Continued)Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 1-3FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Attaching Parts (Continued)PAP172705091149012031210211416315210211

G5-18A/2505 312003605-22DRIVE TRAINFigure 5-9 Rear Steering Components

31200360 G5-18A/2505 5-23DRIVE TRAINFigure 5-9 Rear Steering ComponentsItem Part Number Qty. Description Rev.1 70020300 1 CYLINDER2 70020301 2 RING3 7

DRIVE TRAING5-18A/2505 312003605-24Figure 5-10 Drive Shaft Installation456123PAL4181456

31200360 G5-18A/2505 5-25DRIVE TRAINFigure 5-10 Drive Shaft InstallationItem Part Number Qty. Description Rev.1 Ref FRONT AXLE, (see Figure 5-1 for de

DRIVE TRAING5-18A/2505 312003605-26Figure 5-11 Tires & RimsPAP171401011210210310535.5BAR/80PSI1254

31200360 G5-18A/2505 5-27DRIVE TRAINFigure 5-11 Tires & RimsItem Part Number Qty. Description Rev.0275506 1 TIRE SET, 12X16.5, PNEUMATIC, (G5-18A

DRIVE TRAING5-18A/2505 312003605-28101 1001081224 1 WHEEL, 16.51001112913 1 WHEEL, 17.5, (no longer available, use 1001141863 for replacement)10011418

31200360 G5-18A/2505 5-29DRIVE TRAINFigure 5-11 Tires & Rims (Continued)Item Part Number Qty. Description Rev.

DRIVE TRAING5-18A/2505 312003605-30This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 6 CAB

G5-18A/2505 312003601-4FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Attaching PartsItem Part Number Qty. Description Rev.1001098514 Ref

CABG5-18A/2505 312003606-2Figure 6-1 Cab Installation1819201203MIRROR - BEFORE S/N 0160037133MOUNTING HARDWARE & ARMBEFORE S/N 0160042155115144651

CAB31200360 G5-18A/2505 6-3Figure 6-1 Cab Installation (Continued)PAP171809029039506716726756736766746826816836066086076086096116016137047107097057027

CABG5-18A/2505 312003606-4Figure 6-1 Cab InstallationItem Part Number Qty. Descriptions Rev.1001080694 1 OPEN CAB, FIXED, (G5-18A Before S/N 016004591

CAB31200360 G5-18A/2505 6-5115 8303034 16 TRUSS HD SCREW, 1/4-20X3/4116 8307109 4 WASHER, 1/4117 8310053 4 WASHER, 5/16118 8466306 1 TILT ANGLE GAUGE1

CABG5-18A/2505 312003606-61001080962 1 OPEN CAB DASH ASSY, (includes items 551 & 651, (S/N 0160049629 & After) E504 8303034 6 TRUSS HD SCREW,

CAB31200360 G5-18A/2505 6-7806 1001080494 11 SWITCH COVER807 1001080969 1 SIX GANG SWITCH MOUNT PANEL808 1001080970 1 EIGHT GANG SWITCH MOUNT PANEL809

CABG5-18A/2505 312003606-8Figure 6-2 Open Cab 213PAL3963

CAB31200360 G5-18A/2505 6-9Figure 6-2 Open CabItem Part Number Qty. Description Rev.1001081291 1 OPEN CAB, (G5-18A), (includes items 1 thru 3) H1 NSS

CABG5-18A/2505 312003606-10Figure 6-3 Enclosed Cab InstallationPAP174904356178613556734851505413416070684436554245525749383945456166626567637164394574

CAB31200360 G5-18A/2505 6-11Figure 6-3 Enclosed Cab InstallationItem Part Number Qty. Description Rev. 1001081292 Ref ENCLOSED CAB INSTALLATION, (not

31200360 G5-18A/2505 1-5FRAME & ATTACHING PARTS1001126036 1 ENGINE DOOR, (2505 S/N 0160040198 & After), (includes items 504 thru 509)B220 3311

CABG5-18A/2505 312003606-1272 1001081268 1 SEAL73 1001081314 1 DOOR SEAL74 1001081239 1 LOWER DOOR PANEL101 Ref HEX NUT, M12X1-3/4, (see Figure 6-1 fo

CAB31200360 G5-18A/2505 6-13Figure 6-3 Enclosed Cab Installation (Continued)Item Part Number Qty. Description Rev.

CABG5-18A/2505 312003606-14Figure 6-4 Rear Hinged Window Installation14241681513793511121610PAL5120

CAB31200360 G5-18A/2505 6-15Figure 6-4 Rear Hinged Window InstallationItem Part Number Qty. Description Rev.1001080796 Ref REAR HINGED WINDOW INSTALLA

CABG5-18A/2505 312003606-16Figure 6-5 Suspension SeatPAP17280517231064

CAB31200360 G5-18A/2505 6-17Figure 6-5 Suspension SeatItem Part Number Qty. Description Rev.3980039 1 SUSPENSION SEAT, (G5-18A), (includes items 1 thr

CABG5-18A/2505 312003606-18Figure 6-6 Wiper Installation75463211081081021071091051111011031041011031041061101101058PAP17210

CAB31200360 G5-18A/2505 6-19Figure 6-6 Wiper InstallationItem Part Number Qty. Description Rev.1001080499 1 FRONT WIPER ASSY, (includes items 1 thru 8

CABG5-18A/2505 312003606-20Figure 6-7 Heater & AC - Cab12757067077087157107177107167107127207204K1718719PAP17330NO HEAT/AC

CAB31200360 G5-18A/2505 6-21Figure 6-7 Heater & AC - Cab (Continued)405401404402403251406PAL426120420520310320222013013033043093133053063113103123

G5-18A/2505 312003601-6FRAME & ATTACHING PARTS508 0791508 2 SCREW, 5/16-18X1509 1001096187 1 HOOD LATCH BRACKET, (Before S/N 0160035834)1001103939

CABG5-18A/2505 312003606-22Figure 6-7 Heater & AC - CabItem Part Number Qty. Description Rev.1001080876 Ref NO HEAT/AC INSTALLATION, (open cab), (

CAB31200360 G5-18A/2505 6-23501 70020878 1 BOWDEN CABLE502 70020879 1 ROTARY CONTROL503 8036438 2 POSITIONING KNOB, (includes set screw)504 8036463 1

CABG5-18A/2505 312003606-24Figure 6-8 Heater & AC Installation - Engine PodPAP17220118116102120116110114104119113121117103122115120107124123101106

CAB31200360 G5-18A/2505 6-25Figure 6-8 Heater & AC Installation - Engine PodItem Part Number Qty. Description Rev.1001080717 Ref HEATER & AC I

CABG5-18A/2505 312003606-26Figure 6-9 Overhead ConsolePAP171901602341101112305401534111634111301305306303308309601304310311305101102302305307402501503

CAB31200360 G5-18A/2505 6-27Figure 6-9 Overhead ConsoleItem Part Number Qty. Description Rev.1001081189 Ref OVERHEAD CONSOLE INSTALLATION, (G5-18A, op

CABG5-18A/2505 312003606-28505 1001127397 1 LSI CUTOUT LAMP, (S/N 0160042694 & After)506 1001127546 1 LSI WARNING DECAL, (S/N 0160042694 & Aft

CAB31200360 G5-18A/2505 6-29Figure 6-9 Overhead Console (Continued)Item Part Number Qty. Description Rev.

CABG5-18A/2505 312003606-30This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 7 CONTROLS

31200360 G5-18A/2505 1-7FRAME & ATTACHING PARTSFigure 1-1 Frame Shrouding & Attaching Parts (Continued)Item Part Number Qty. Description Rev.

CONTROLSG5-18A/2505 312003607-2Figure 7-1 Boom JoystickPAP172901342946K12019111817161014151312823511097

CONTROLS31200360 G5-18A/2505 7-3Figure 7-1 Boom JoystickItem Part Number Qty. Description Rev.1001080256 1 BOOM JOYSTICK, (includes items 1 thru 20) D

CONTROLSG5-18A/2505 312003607-4Figure 7-2 Steering Column & Attaching PartsPAP17200201202203734526303301302101102103104105106107401120334598

CONTROLS31200360 G5-18A/2505 7-5Figure 7-2 Steering Column & Attaching PartsItem Part Number Qty. Description Rev.1 1001081223 1 FIXED STEERING CO

CONTROLSG5-18A/2505 312003607-6Figure 7-3 Accelerator Pedal AssemblyPAP1750015875458788752156104963

CONTROLS31200360 G5-18A/2505 7-7Figure 7-3 Accelerator Pedal AssemblyItem Part Number Qty. Description Rev.1001081003 1 ACCELERATOR PEDAL ASSY, (inclu

CONTROLSG5-18A/2505 312003607-8Figure 7-4 Brake Assembly1314241166125101102103205201201205203204202215155151PAL46921379108

CONTROLS31200360 G5-18A/2505 7-9Figure 7-4 Brake AssemblyItem Part Number Qty. Description Rev.1001102456 1 BRAKE ASSY, (includes items 1 thru 14) D1

CONTROLSG5-18A/2505 312003607-10This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 8 HYDRAULIC CIRCUITS

G5-18A/2505 312003601-8FRAME & ATTACHING PARTSFigure 1-2 Frame Covers, Shrouding & Attaching Parts2505 - AUSVIEW OF REAR PLATE

HYDRAULIC CIRCUITSG5-18A/2505 312003608-2Figure 8-1 Supply Circuit123443112689101111131431161718191920212222232427283111412312612922322725225321021160

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-3Figure 8-1 Supply CircuitItem Part Number Qty. Description Rev.1 8760550 1 FITTING2 2170110 1 ADAPTER3 10010

HYDRAULIC CIRCUITSG5-18A/2505 312003608-4416 1001080408 1 HOSE ASSY421 1001080448 1 HOSE ASSY426 1001080511 1 HOSE ASSY606 2131616 1 ADAPTER, (include

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-5Figure 8-1 Supply Circuit (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSG5-18A/2505 312003608-6Figure 8-2 Dump Circuit12334567891011141716181818192323353637454510611511712412512612812914614720220331331532

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-7Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.1 2111212 1 ADAPTER, (includes o-ring)2 1001081

HYDRAULIC CIRCUITSG5-18A/2505 312003608-8Figure 8-2 Dump Circuit12334567891011141716181818192323374545106115117124125126128129146147202203313327328701

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-9 Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.1 2111212 1 ADAPTER, (includes o-ring)2 100108

HYDRAULIC CIRCUITSG5-18A/2505 312003608-10709 Ref PILOT SELECT VALVE, (see Figure 9-14 for details) Figure 8-2 Dump Circuit (Continued)Item Part Numbe

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-11 Figure 8-2 Dump Circuit (Continued)Item Part Number Qty. Description Rev.G5-18A S/N 0160042093 & After

31200360 G5-18A/2505 1-9FRAME & ATTACHING PARTSFigure 1-2 Frame Covers, Shrouding & Attaching PartsItem Part Number Qty. Description Rev.02754

HYDRAULIC CIRCUITSG5-18A/2505 312003608-12Figure 8-3 Steer Select2222101102103103104201301344344403409505507506PAL4040345TO FRONT STEERING CYLINDERTO

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-13Figure 8-3 Steer SelectItem Part Number Qty. Description Rev.2 1001081333 4 FITTING3 2130606 1 ELBOW, 90 DE

HYDRAULIC CIRCUITSG5-18A/2505 312003608-14Figure 8-4 Service/Park BrakePAL4091221011022223023075045045056024545701101101504101701901901917903G5-18A250

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-15Figure 8-4 Service/Park BrakeItem Part Number Qty. Description Rev.22 2170704 1 SWIVEL TEE45 91083216 2 CUS

HYDRAULIC CIRCUITSG5-18A/2505 312003608-16Figure 8-5 Boom Joystick805222P4T132P2134T106107110115301504803PAL4033806301723724402445418801804TO DRIVE PU

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-17Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.2 2150406 4 ADAPTER, 45 DEGREES106 1001080265

HYDRAULIC CIRCUITSG5-18A/2505 312003608-18Figure 8-5 Boom Joystick905222P4T132P2134T106110115901901301504901603604901901903PAL419190690230172372440244

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-19 Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.2 2150406 4 ADAPTER, 45 DEGREES106 100108026

HYDRAULIC CIRCUITSG5-18A/2505 312003608-20Figure 8-5 Boom JoystickTO PORT PTO PORT 1TO PORT 2TO PORT 3TO PORT TTO PORT 4601PAL593077661010142020401402

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-21 Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.6 1001080265 1 HOSE ASSY7 1001080266 1 HOS

G5-18A/2505 312003601-10FRAME & ATTACHING PARTS1001080090 Ref BATTERY COVER INSTALLATION, (2505 Before S/N 0160042694, G5-18A Before S/N 016004639

HYDRAULIC CIRCUITSG5-18A/2505 312003608-22Figure 8-5 Boom JoystickTO PORT PTO PORT 1TO PORT 2TO PORT 3TO PORT TTO PORT 4PAL5910TO PORT P5TO PORT P3TO

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-23 Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.6 1001129898 2 HOSE ASSY10 1001129895 2 HO

HYDRAULIC CIRCUITSG5-18A/2505 312003608-24Figure 8-6 Lift Cylinder501504505402403404PAL399197301205130300403402404401405401405503601602G5-18A2505G5-18

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-25Figure 8-6 Lift CylinderItem Part Number Qty. Description Rev.7 2111010 1 ADAPTER, (includes o-ring)9 21701

HYDRAULIC CIRCUITSG5-18A/2505 312003608-26Figure 8-6 Lift CylinderPAL59709111110920930130050150450540240340440340240440140540140550360160225052505 S/N

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-27 Figure 8-6 Lift CylinderItem Part Number Qty. Description Rev.9 2111010 3 ADAPTER, (includes o-ring)110 10

HYDRAULIC CIRCUITSG5-18A/2505 312003608-28Figure 8-7 Extend/Retract CylinderPAP175107317339340341342209212401111103137138140150151303

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-29Figure 8-7 Extend/Retract CylinderItem Part Number Qty. Description Rev.7 2111010 2 ADAPTER, (includes o-ri

HYDRAULIC CIRCUITSG5-18A/2505 312003608-30Figure 8-8 Tilt & CompensatingPAP17360102110202210212235236202235236202235236252253249236235255318317319

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-31Figure 8-8 Tilt & CompensatingItem Part Number Qty. Description Rev.2 2110810 2 ADAPTER, (includes o-ri

31200360 G5-18A/2505 1-11FRAME & ATTACHING PARTS902 88501012 2 HEX NUT, 3/4-10903 1001008436 1 MIRROR, (includes items 954 thru 956) B904 10010802

HYDRAULIC CIRCUITSG5-18A/2505 312003608-32Figure 8-9 Auxiliary HydraulicsPAP17130NOTE:LOCTITE® 242TM ( ITEM 301) MUST BE USED ON ALL BOLT THREADS.311

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-33Figure 8-9 Auxiliary HydraulicsItem Part Number Qty. Description Rev.3 2170308 2 TEE FITTING, (includes o-r

HYDRAULIC CIRCUITSG5-18A/2505 312003608-34G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042693Figure 8-10 Rear Auxiliary Hydraulic

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-35G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042693Figure 8-10 Rear Auxiliary Hydrauli

HYDRAULIC CIRCUITSG5-18A/2505 312003608-36G5-18A S/N 0160042093 & After2505 S/N 0160042694 & AfterFigure 8-10 Rear Auxiliary Hydraulics2323PAL

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-37G5-18A S/N 0160042093 & After2505 S/N 0160042694 & After Figure 8-10 Rear Auxiliary HydraulicsItem

HYDRAULIC CIRCUITSG5-18A/2505 312003608-38G5-18A Before S/N 01600359622505 Before S/N 0160036070Figure 8-11 Auxiliary Hydraulics Pressure Relief134213

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-39G5-18A Before S/N 01600359622505 Before S/N 0160036070Figure 8-11 Auxiliary Hydraulics Pressure ReliefItem

HYDRAULIC CIRCUITSG5-18A/2505 312003608-40G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042694Figure 8-11 Auxiliary Hydraulics Pre

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-41G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042694 Figure 8-11 Auxiliary Hydraulics P

G5-18A/2505 312003601-12FRAME & ATTACHING PARTSFigure 1-3 Engine Pod InsulationPAP1747031731831932040340440520720831531030430230830930331431631130

HYDRAULIC CIRCUITSG5-18A/2505 312003608-42G5-18A S/N 0160042093 & After2505 S/N 0160042694 & AfterFigure 8-11 Auxiliary Hydraulics Pressure Re

HYDRAULIC CIRCUITS31200360 G5-18A/2505 8-43G5-18A S/N 0160042093 & After2505 S/N 0160042694 & After Figure 8-11 Auxiliary Hydraulics Pressure

HYDRAULIC CIRCUITSG5-18A/2505 312003608-44This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 9 HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTSG5-18A/2505 312003609-2Figure 9-1 Lift CylinderPAP173808117131793672151114161810124K117511G5-18A2505 Before S/N 0160042694

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-3Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.1684511 1 LIFT CYLINDER, (includes all items

HYDRAULIC COMPONENTSG5-18A/2505 312003609-4Figure 9-1 Lift Cylinder1011151191111031061071102117113116118120112114104K1107105101PAL59601011191013422505

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-5 Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.1001132210 1 LIFT CYLINDER ASSY, (includes

HYDRAULIC COMPONENTSG5-18A/2505 312003609-6Figure 9-2 Extend/Retract Cylinder1242020121713971052118315191916111486666PAL3922K1

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-7Figure 9-2 Extend/Retract CylinderItem Part Number Qty. Description Rev.1684517 1 EXTEND/RETRACT CYLINDER,

31200360 G5-18A/2505 1-13FRAME & ATTACHING PARTSFigure 1-3 Engine Pod InsulationItem Part Number Qty. Description Rev.1001081147 Ref ENGINE POD TR

HYDRAULIC COMPONENTSG5-18A/2505 312003609-8Figure 9-3 Tilt Cylinder10102873112020164912611PAL41321152118171914151322K1

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-9Figure 9-3 Tilt CylinderItem Part Number Qty. Description Rev.1684515 1 TILT CYLINDER, (includes all items

HYDRAULIC COMPONENTSG5-18A/2505 312003609-10Figure 9-4 Compensating Cylinder721116121638659111015131417411K1PAL41437

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-11Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.1684512 1 COMPENSATING CYLINDER, (i

HYDRAULIC COMPONENTSG5-18A/2505 312003609-12Figure 9-5 Hydraulic Quick Coupler Cylinder413316211715141491012816PAL38325K1

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-13Figure 9-5 Hydraulic Quick Coupler CylinderItem Part Number Qty. Description Rev.1001080334 1 HYDRAULIC Q

HYDRAULIC COMPONENTSG5-18A/2505 312003609-14Figure 9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket CylinderK1PAL61901238841095121117156161

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-15Figure 9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket CylinderItem Part Number Qty. Descript

HYDRAULIC COMPONENTSG5-18A/2505 312003609-16Figure 9-7 Universal Side Shift Cylinder

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-17Figure 9-7 Universal Side Shift CylinderItem Part Number Qty. Description Rev.70022108 1 SIDE SHIFT CYLIN

G5-18A/2505 312003601-14FRAME & ATTACHING PARTSFigure 1-4 Axle & Fender InstallationPAP1723010111021041052012022033073093083143143063163093133

HYDRAULIC COMPONENTSG5-18A/2505 312003609-18Figure 9-8 Main Control Valve181PAL38622345678121310111516101115161011101114161213911151691191115169111213

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-19Figure 9-8 Main Control ValveItem Part Number Qty. Description Rev.1001080176 1 MAIN CONTROL VALVE WITH A

HYDRAULIC COMPONENTSG5-18A/2505 312003609-20Figure 9-9 Front Drive Motor125436K1101102PAP17480

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-21Figure 9-9 Front Drive MotorItem Part Number Qty. Description Rev.3160335 1 FRONT DRIVE MOTOR, (includes

HYDRAULIC COMPONENTSG5-18A/2505 312003609-22Figure 9-10 Hydrostatic TransmissionPAP17450K117211818123456789876201113221610111219151423

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-23Figure 9-10 Hydrostatic TransmissionItem Part Number Qty. Description Rev.1001080043 1 HYDROSTATIC TRANSM

HYDRAULIC COMPONENTSG5-18A/2505 312003609-24Figure 9-11 Divertor ValvePZ06731423K1Before S/N 0160037453

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-25Figure 9-11 Divertor ValveItem Part Number Qty. Description Rev.1001006487 1 DIVERTOR VALVE, (includes al

HYDRAULIC COMPONENTSG5-18A/2505 312003609-26Figure 9-11 Divertor Valve12PZ2780S/N 0160037453 & After

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-27 Figure 9-11 Divertor ValveItem Part Number Qty. Description Rev.1001104477 1 DIVERTOR VALVE, (includes a

31200360 G5-18A/2505 1-15FRAME & ATTACHING PARTSFigure 1-4 Axle & Fender InstallationItem Part Number Qty. Description Rev.0275505 Ref FENDER

HYDRAULIC COMPONENTSG5-18A/2505 312003609-28Figure 9-12 Steering Select ValvePZ1771123

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-29Figure 9-12 Steering Select ValveItem Part Number Qty. Description Rev.4641519 1 STEERING SELECT VALVE, (

HYDRAULIC COMPONENTSG5-18A/2505 312003609-30Figure 9-13 Blocking Valve132PAL40502505Before S/N 0160042694

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-31Figure 9-13 Blocking ValveItem Part Number Qty. Description Rev.1001080353 1 BLOCKING VALVE, (includes al

HYDRAULIC COMPONENTSG5-18A/2505 312003609-32Figure 9-14 Pilot Select Valve21PAL4060G5-18A Before S/N 01600420932505 Before S/N 0160042694

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-33Figure 9-14 Pilot Select ValveItem Part Number Qty. Description Rev.1001098088 1 PILOT SELECT VALVE, (inc

HYDRAULIC COMPONENTSG5-18A/2505 312003609-34Figure 9-14 Pilot Select ValvePAL59201424341434G5-18A2505G5-18A S/N 0160042093 & After2505 S/N 0160042

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-35 Figure 9-14 Pilot Select ValveItem Part Number Qty. Description Rev. 1001130178 1 PILOT SELECT VALVE, (G

HYDRAULIC COMPONENTSG5-18A/2505 312003609-36Figure 9-15 Brake ValvesPAP173902022012033011011303302102PARK BRAKE RELEASE VALVE - G5-18APARK BRAKE RELEA

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-37Figure 9-15 Brake ValvesItem Part Number Qty. Description Rev.4641474 1 BRAKE VALVE, (inching valve) D1 7

G5-18A/2505 312003601-16FRAME & ATTACHING PARTSFigure 1-5 HitchesPAP173111011041061081093520712467201202206208203920520620433033043011011041061081

HYDRAULIC COMPONENTSG5-18A/2505 312003609-38Before S/N 0160042694Figure 9-16 LSI Valve102121013PAL42412505

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-39Before S/N 0160042694Figure 9-16 LSI ValveItem Part Number Qty. Description Rev.1001081157 1 LSI VALVE AS

HYDRAULIC COMPONENTSG5-18A/2505 312003609-40G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042693Figure 9-17 Auxiliary Hydraulic Pr

HYDRAULIC COMPONENTS31200360 G5-18A/2505 9-41G5-18A S/N 0160035962 thru 01600420862505 S/N 0160036070 thru 0160042693Figure 9-17 Auxiliary Hydraulic P

HYDRAULIC COMPONENTSG5-18A/2505 312003609-42This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 10 ELECTRICAL

ELECTRICALG5-18A/2505 3120036010-2Figure 10-1 Electrical Installation352042061993130291051021041014111618715216142028392240363738831213172425232627345

ELECTRICAL31200360 G5-18A/2505 10-3Figure 10-1 Electrical InstallationItem Part Number Qty. Description Rev.3 0641404 1 HEX HD CAPSCREW, 1/4-20X1/2, G

ELECTRICALG5-18A/2505 3120036010-4106 0630455 1 J-BOLT1001080655 Ref BATTERY DISCONNECT ELECTRICAL INSTALLATION, (not available to order, see items 20

ELECTRICAL31200360 G5-18A/2505 10-5Figure 10-1 Electrical Installation (Continued)Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 1-17FRAME & ATTACHING PARTSFigure 1-5 HitchesItem Part Number Qty. Description Rev.0275791 1 ADJUSTABLE PIN HITCH, (2505 - CE

ELECTRICALG5-18A/2505 3120036010-6Figure 10-2 Road Lights InstallationPAP171702202408409910111445330130230330473013021213201122152151104103102101 1053

ELECTRICAL31200360 G5-18A/2505 10-7Figure 10-2 Road Lights InstallationItem Part Number Qty. Description Rev.1001080918 Ref ROAD LIGHTS INSTALLATION,

ELECTRICALG5-18A/2505 3120036010-87029969 1 BULB, 12V7029970 1 BULB, 12V-55W7029971 1 BULB, 12V-21W409 1001002779 1 LH DRIVING LIGHT7029969 1 BULB, 12

ELECTRICAL31200360 G5-18A/2505 10-9Figure 10-2 Road Lights Installation (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG5-18A/2505 3120036010-10Figure 10-3 Work Lights InstallationPAL4552102786101103510410510612312491021313211214215217214215216105106107108109

ELECTRICAL31200360 G5-18A/2505 10-11Figure 10-3 Work Lights InstallationItem Part Number Qty. Description Rev.0275504 Ref WORK LIGHTS INSTALLATION, (e

ELECTRICALG5-18A/2505 3120036010-12302 4460899 1 CONNECTOR4460464 2 TERMINAL303 91503104 1 WEDGE LOCKING1001104519 2 TERMINALFigure 10-3 Work Lights I

ELECTRICAL31200360 G5-18A/2505 10-13Figure 10-3 Work Lights Installation (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG5-18A/2505 3120036010-14Figure 10-4 Cab SwitchesPAL45211312119101234567814151617

ELECTRICAL31200360 G5-18A/2505 10-15Figure 10-4 Cab SwitchesItem Part Number Qty. Description Rev.1 1001080372 1 ROAD USE OPERATION SWITCH, (2505)2 10

G5-18A/2505 312003601-18FRAME & ATTACHING PARTSFigure 1-5 Hitches2505 - AUSPAL5080343124024033053023043035301305101104105107108204202205201306

ELECTRICALG5-18A/2505 3120036010-16Figure 10-5 Cab Fuse HolderPAP175201015176423

ELECTRICAL31200360 G5-18A/2505 10-17Figure 10-5 Cab Fuse HolderItem Part Number Qty. Description Rev.1001080763 1 CAB FUSE RELAY HOLDER, (includes ite

ELECTRICALG5-18A/2505 3120036010-18Figure 10-6 Frame Base HarnessPAL4611123456789101110111718161513121416149101110111910112324202122171825232410111011

ELECTRICAL31200360 G5-18A/2505 10-19Figure 10-6 Frame Base HarnessItem Part Number Qty. Description Rev.1001080442 1 FRAME BASE HARNESS, (includes all

ELECTRICALG5-18A/2505 3120036010-20Figure 10-6 Frame Base HarnessPY6760X20RL205RL203RL159RL204X87-4RL67RL68RL66FC65RL68-YRL66-YRL67-RHV76-AWHV76-CBEC5

ELECTRICAL31200360 G5-18A/2505 10-21Figure 10-6 Frame Base Harness (Continued)X27SN127JS52AH64AH64-GX88X89X96HV71AH135HV49-TCHV49-AUXHV49-CTX163HV1442

ELECTRICALG5-18A/2505 3120036010-22 Figure 10-6 Frame Base HarnessItem Part Number Qty. Description Rev. 1001122249 1 FRAME BASE HARNESS, (includes al

ELECTRICAL31200360 G5-18A/2505 10-2321 4460930 1 CONNECTOR 80604025 1 WEDGE LOCK 4460465 8 TERMINAL22 4461118 1 CONNECTOR 1001116697 2 TERMINAL23 4

ELECTRICALG5-18A/2505 3120036010-24Figure 10-7 Frame Options HarnessLB81LB82X87-5SN79SN37HV80X25LB83MS125-5MS125-4MS125-7MS125-1MS125-3MS125-6LB60HV13

ELECTRICAL31200360 G5-18A/2505 10-25Figure 10-7 Frame Options HarnessItem Part Number Qty. Description Rev. 1001080584 2 FRAME OPTION HARNESS, (G5-18A

31200360 G5-18A/2505 1-19FRAME & ATTACHING PARTS Figure 1-5 HitchesItem Part Number Qty. Description Rev. 1001081380 Ref ADJUSTABLE HITCH, (2505 -

ELECTRICALG5-18A/2505 3120036010-26Figure 10-7 Frame Options HarnessPAL5880MS125-3MS125-1MS125-6MS125-4MS125-7MS125-5X70LB83HV63MS179-2MS179-1LB60HV69

ELECTRICAL31200360 G5-18A/2505 10-27 Figure 10-7 Frame Options HarnessItem Part Number Qty. Description Rev. 1001122279 Ref FRAME OPTIONS HARNESS, (25

ELECTRICALG5-18A/2505 3120036010-28 4460944 3 TERMINAL16 1001116812 1 CONNECTOR 91554019 1 WEDGE LOCK 4460944 2 TERMINAL 4460466 1 PLUG17 4460894 1

ELECTRICAL31200360 G5-18A/2505 10-29 4460466 1 PLUG34 4460761 1 CONNECTOR 4460227 4 TERMINAL Figure 10-7 Frame Options Harness (Continued)Item Part N

ELECTRICALG5-18A/2505 3120036010-30Figure 10-8 Cab HarnessPAL4582WH42SW36SW16SW10SW11SW15SW34SW38-ACSW38-FSW26SW08HV93HV31SW09FC29SW35WH39-ACWH39-FX20

ELECTRICAL31200360 G5-18A/2505 10-31Figure 10-8 Cab Harness (Continued)CONNPOSWIREDESIGNATIONCOLOR GAUGE TYPE1A 071-15BLU16 AWG GXL1B 000-8-11BLK16 AW

ELECTRICALG5-18A/2505 3120036010-32Figure 10-8 Cab Harness (Continued)CONNPOSWIREDESIGNATIONCOLOR GAUGE TYPE1 062-12-2YEL16 AWG GXL2 TP CAN CABLESHLD1

ELECTRICAL31200360 G5-18A/2505 10-33Figure 10-8 Cab HarnessItem Part Number Qty. Description Rev.1001080757 1 CAB HARNESS, (includes all items) L1 10

ELECTRICALG5-18A/2505 3120036010-3421 4460884 1 CONNECTOR 80604021 1 WEDGE LOCK 4460465 4 TERMINAL22 1001116920 1 CONNECTOR 4640464 30 TERMINAL 4460

ELECTRICAL31200360 G5-18A/2505 10-35G5-18A Before S/N 0160046189 excluding 0160045424 & 01600457752505 Before S/N 0160042694Figure 10-8 Cab Harnes

G5-18A/2505 312003601-20FRAME & ATTACHING PARTSFigure 1-6 License Plate Holder InstallationPAL507010211111110712515115234Before S/N 0160037440

ELECTRICALG5-18A/2505 3120036010-36G5-18A S/N 0160046189 & Afterincluding 0160045424 & 01600457752505 S/N 0160042694 & AfterFigure 10-8 Ca

ELECTRICAL31200360 G5-18A/2505 10-37G5-18A S/N 0160046189 & After including 0160045424 & 01600457752505 S/N 0160042694 & After Figure 10-8

ELECTRICALG5-18A/2505 3120036010-38G5-18A S/N 0160046189 & Afterincluding 0160045424 & 01600457752505 S/N 0160042694 & After Figure 10-8 C

ELECTRICAL31200360 G5-18A/2505 10-39G5-18A S/N 0160046189 & After including 0160045424 & 01600457752505 S/N 0160042694 & After 80604023 1

ELECTRICALG5-18A/2505 3120036010-40G5-18A Before S/N 01600462462505 Before S/N 0160042694Figure 10-9 Cab Roof HarnessPAP1711051223121212X50BX50AGD30+S

ELECTRICAL31200360 G5-18A/2505 10-41G5-18A Before S/N 01600462462505 Before S/N 0160042694Figure 10-9 Cab Roof HarnessItem Part Number Qty. Descriptio

ELECTRICALG5-18A/2505 3120036010-42G5-18A S/N 0160046246 & After2505 S/N 0160042694 & AfterFigure 10-9 Cab Roof HarnessPAP17540MS117+MS117-WH1

ELECTRICAL31200360 G5-18A/2505 10-43G5-18A S/N 0160046246 & After2505 S/N 0160042694 & After Figure 10-9 Cab Roof HarnessItem Part Number Qty.

ELECTRICALG5-18A/2505 3120036010-44Before S/N 0160037441Figure 10-10 Roof Worklight HarnessPAL467112344334345X103-NX103-PX104-PX104-NMS109S112S113X105

ELECTRICAL31200360 G5-18A/2505 10-45Before S/N 0160037441Figure 10-10 Roof Worklight HarnessItem Part Number Qty. Description Rev.1001080865 1 ROOF WO

31200360 G5-18A/2505 1-21FRAME & ATTACHING PARTSFigure 1-6 License Plate Holder InstallationItem Part Number Qty. Description Rev. 1001081394 1 LI

ELECTRICALG5-18A/2505 3120036010-46S/N 0160037441 & AfterFigure 10-10 Roof Worklight HarnessLB106LB105X104MS30X103X22X106X105X104MS109X103X2212233

ELECTRICAL31200360 G5-18A/2505 10-47S/N 0160037441 & After Figure 10-10 Roof Worklight HarnessItem Part Number Qty. Description Rev.1001111156 1 R

ELECTRICALG5-18A/2505 3120036010-48Figure 10-11 Boom Worklight HarnessPAL4681123434X88S91S95LB74LB73

ELECTRICAL31200360 G5-18A/2505 10-49Figure 10-11 Boom Worklight HarnessItem Part Number Qty. Description Rev.1001080656 1 BOOM WORKLIGHT HARNESS, (inc

ELECTRICALG5-18A/2505 3120036010-50Figure 10-12 AC System HarnessPAL46311233X136WH99SN137-2SN137-1

ELECTRICAL31200360 G5-18A/2505 10-51Figure 10-12 AC System HarnessItem Part Number Qty. Description Rev.1001080733 1 AC SYSTEM HARNESS, (includes all

ELECTRICALG5-18A/2505 3120036010-52S/N 0160032766 & AfterFigure 10-13 Boom Aux HarnessPAP1712012X1X2

ELECTRICAL31200360 G5-18A/2505 10-53S/N 0160032766 & AfterFigure 10-13 Boom Aux HarnessItem Part Number Qty. Description Rev.1001080397 1 BOOM AUX

ELECTRICALG5-18A/2505 3120036010-54Before S/N 0160042694Figure 10-14 LSI Timer Installation23415101102103104105PAL50902505 - AUS

ELECTRICAL31200360 G5-18A/2505 10-55Before S/N 0160042694Figure 10-14 LSI Timer InstallationItem Part Number Qty. Description Rev.1001107115 Ref LSI T

EFFECTIVITY PAGE31200360 G5-18A/2505 iFebruary 22, 2008 - A - Original Issue Of ManualApril 30, 2008 - B - Revised ManualOctober 23, 2008 - C - Revise

G5-18A/2505 312003601-22FRAME & ATTACHING PARTSFigure 1-6 License Plate Holder InstallationPAP174201041021031049106781111910687101G5-18A2505 - IF

ELECTRICALG5-18A/2505 3120036010-56S/N 0160042694 & AfterFigure 10-15 Speedometer Sensor Installation12PAL56702505

ELECTRICAL31200360 G5-18A/2505 10-57S/N 0160042694 & AfterFigure 10-15 Speedometer Sensor InstallationItem Part Number Qty. Description Rev.100108

ELECTRICALG5-18A/2505 3120036010-58Before S/N 0160042694Figure 10-16 LSI Installation4567PAL52402505

ELECTRICAL31200360 G5-18A/2505 10-59Before S/N 0160042694Figure 10-16 LSI InstallationItem Part Number Qty. Description Rev.1001080650 Ref LSI INSTALL

ELECTRICALG5-18A/2505 3120036010-60S/N 0160042694 & AfterFigure 10-17 LSI Axle Sensor & Boom Proximity Sensor Installation10910510310210110410

ELECTRICAL31200360 G5-18A/2505 10-61S/N 0160042694 & AfterFigure 10-17 LSI Axle Sensor & Boom Proximity Sensor InstallationItem Part Number Qt

ELECTRICALG5-18A/2505 3120036010-62Figure 10-18 Function Cutout Jump HarnessPAP17350S185S186X188X192X191X189123344X190X187

ELECTRICAL31200360 G5-18A/2505 10-63Figure 10-18 Function Cutout Jump HarnessItem Part Number Qty. Description Rev.1001141513 1 FUNCTION CUTOUT JUMP H

ELECTRICALG5-18A/2505 3120036010-64Figure 10-19 Heater Jumper Harness12WH39-FX39-FWH39-FCONNPOSWIREDESIGNATIONCOLORGAUGETYPE1073-3YEL14 AWGGXL2000-7-1

ELECTRICAL31200360 G5-18A/2505 10-65Figure 10-19 Heater Jumper HarnessItem Part Number Qty. Description Rev.1001110377 1 HEATER JUMPER HARNESS, (inclu

31200360 G5-18A/2505 1-23FRAME & ATTACHING PARTS Figure 1-6 License Plate Holder InstallationItem Part Number Qty. Description Rev. 1001081394 1 R

ELECTRICALG5-18A/2505 3120036010-66This Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 11 DECALS

DECALSG5-18A/2505 3120036011-2Figure 11-1 Frame & Boom Decals91891721121171319216136101317153043013021530530330712763092001200220252253252253PY833

DECALS31200360 G5-18A/2505 11-3Figure 11-1 Frame & Boom Decals (Continued)2505ISO

DECALSG5-18A/2505 3120036011-4Figure 11-1 Frame & Boom DecalsItem Part Number Qty. Description Rev.1001081054 Ref ISO COMMON DECAL INSTALLATION, (

DECALS31200360 G5-18A/2505 11-5201 7075611 1 BOOM ANGLE INDICATOR202 4105262 1 BOOM ANGLE DECAL203 3311705 1 LOCKNUT, 7/16-14204 4711700 3 FLAT WASHER

DECALSG5-18A/2505 3120036011-61101 1001117326 1 CAPACITY CHART BOOKLET, METRIC UNIT, (G5-18A), (use with hydraulic or manual quick coupler)A 10010813

DECALS31200360 G5-18A/2505 11-7Figure 11-1 Frame & Boom Decals (Continued)Item Part Number Qty. Description Rev.

DECALSG5-18A/2505 3120036011-8This Page Intentionally Left Blank

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

G5-18A/2505 312003601-24FRAME & ATTACHING PARTSFigure 1-7 Rear Engine Cover107108103110104341543PAL531110515

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200360 G5-18A/2505 13-1SECTION 13 PART NUMBER INDEX0100011 .. 1-4, 1-

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A/2505 3120036013-21001080343 ... 8-31001080344

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200360 G5-18A/2505 13-31001081043 ... 6-221001081044

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A/2505 3120036013-41001097319 ... 6-61001097360

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200360 G5-18A/2505 13-51001117057 ... 10-22, 10-63, 10-651001117059

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A/2505 3120036013-62130610 ... 8-392130810 .

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200360 G5-18A/2505 13-74711600 ... 2-9, 4-3, 8-7, 8-9, 10-34711700 .

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A/2505 3120036013-870021095 ... 6-1170021096 .

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200360 G5-18A/2505 13-97028818 ... 9-217028875

31200360 G5-18A/2505 1-25FRAME & ATTACHING PARTSFigure 1-7 Rear Engine CoverItem Part Number Qty. Description Rev.1001081438 1 REAR ENGINE COVER,

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A/2505 3120036013-1091143223 ... 9-2191143340

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com31200360JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

G5-18A/2505 312003601-26FRAME & ATTACHING PARTSThis Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 2 BOOM

G5-18A/2505 312003602-2BOOMFigure 2-1 Boom Assembly - ComponentsPAP17460489131414161717192222262727282829303030333334341011424344444647394510410110510

31200360 G5-18A/2505 2-3BOOMFigure 2-1 Boom Assembly - ComponentsItem Part Number Qty. Description Rev.1 0100011 ARLOCTITE® 242TM4 0641628 1 HEX HD CA

G5-18A/2505 312003602-4BOOMFigure 2-2 Boom Assembly - Pads & Shims1815562421417181518231852318748618232456202157252325255757PAL3790FIRST BOOM SECT

31200360 G5-18A/2505 2-5BOOMFigure 2-2 Boom Assembly - Pads & ShimsItem Part Number Qty. Description Rev.1 0100011 ARLOCTITE® 242TM5 0701014 4 HEX

EFFECTIVITY PAGEG5-18A/2505 31200360ii

G5-18A/2505 312003602-6BOOMFigure 2-3 Boom Pin Installation21121110368957101074986PAL381013

31200360 G5-18A/2505 2-7BOOMFigure 2-3 Boom Pin InstallationItem Part Number Qty. Description Rev.0275494 Ref BOOM PIN INSTALLATION, (G5-18A), (not av

G5-18A/2505 312003602-8BOOMFigure 2-4 Quick Coupler12345678910PAL3941101102103104105106107108109109110110111112112113113114115116201202203204205301302

31200360 G5-18A/2505 2-9BOOMFigure 2-4 Quick CouplerItem Part Number Qty. Description Rev.1001098472 1 MECHANICAL QUICK COUPLER ASSY, (if equipped), (

G5-18A/2505 312003602-10BOOMFigure 2-5 Universal Quick Coupler115114101103106108116102104112107111110112109113105117PAL4021543122120120220320430130330

31200360 G5-18A/2505 2-11BOOMFigure 2-5 Universal Quick CouplerItem Part Number Qty. Description Rev.1001101185 1 UNIVERSAL QUICK COUPLER INSTALLATION

G5-18A/2505 312003602-12BOOMThis Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 3 ATTACHMENTS

G5-18A/2505 312003603-2ATTACHMENTSFigure 3-1 Standard Carriage1457632105106101104103102201205203204206202PAL451220748 IN CARRIAGE50 IN CARRIAGE1200 MM

31200360 G5-18A/2505 3-3ATTACHMENTSFigure 3-1 Standard CarriageItem Part Number Qty. Description Rev.1001099736 Ref 48 IN STANDARD CARRIAGE, (G5-18A,

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200360 G5-18A/2505 iiiSECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . .

G5-18A/2505 312003603-4ATTACHMENTSFigure 3-2 Universal Standard CarriagePAP173701051061011041031021534622012022032042042012022032505 - CEG5-18A, 2505

31200360 G5-18A/2505 3-5ATTACHMENTSFigure 3-2 Universal Standard CarriageItem Part Number Qty. Description Rev.1001101981 1 1200 MM STANDARD CARRIAGE,

G5-18A/2505 312003603-6ATTACHMENTSFigure 3-3 Side Tilt CarriagePAL44001135351610251514201823192481227261324728291761192122

31200360 G5-18A/2505 3-7ATTACHMENTSFigure 3-3 Side Tilt CarriageItem Part Number Qty. Description Rev.1001099613 1 48 IN SIDE TILT CARRIAGE, (G5-18A,

G5-18A/2505 312003603-8ATTACHMENTSFigure 3-4 Universal Side Tilt Carriage

31200360 G5-18A/2505 3-9ATTACHMENTSFigure 3-4 Universal Side Tilt CarriageItem Part Number Qty. Description Rev.1001104008 1 48 IN ROTATE/SIDE TILT CA

G5-18A/2505 312003603-10ATTACHMENTSFigure 3-5 Universal Side Shift Carriage

31200360 G5-18A/2505 3-11ATTACHMENTSFigure 3-5 Universal Side Shift CarriageItem Part Number Qty. Description Rev.1001104022 1 48 IN UNIVERSAL SIDE SH

G5-18A/2505 312003603-12ATTACHMENTSFigure 3-6 Forks2PZ07711

31200360 G5-18A/2505 3-13ATTACHMENTSFigure 3-6 ForksItem Part Number Qty. Description Rev.2340037 4 CUBING FORK, 2X2X48, (G5-18A, 2505 - AUS), (7760 l

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G5-18A/2505 31200360iv5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A/2505 312003603-14ATTACHMENTSFigure 3-7 Grapple BucketG5-18A, 2505 - AUS

31200360 G5-18A/2505 3-15ATTACHMENTSFigure 3-7 Grapple BucketItem Part Number Qty. Description Rev.1001099831 1 GRAPPLE BUCKET, (G5-18A, 2505 - AUS),

G5-18A/2505 312003603-16ATTACHMENTSFigure 3-7 Grapple BucketPAP174011011657461110435435985985124752716151313151416262116161719201612122723181824272829

31200360 G5-18A/2505 3-17ATTACHMENTSFigure 3-7 Grapple BucketItem Part Number Qty. Description Rev.1001101977 1 GRAPPLE BUCKET, (2505 - CE), (includes

G5-18A/2505 312003603-18ATTACHMENTSFigure 3-8 Light Material BucketsPAP174312314101201202203204205206207209208201207203

31200360 G5-18A/2505 3-19ATTACHMENTSFigure 3-8 Light Material BucketsItem Part Number Qty. Description Rev.1 1001099615 1 1.0 CU YD LIGHT MATERIAL BUC

G5-18A/2505 312003603-20ATTACHMENTSFigure 3-9 Fork Mounted Hook2167453PAL4560G5-18A

31200360 G5-18A/2505 3-21ATTACHMENTSFigure 3-9 Fork Mounted Hook (Continued)PAP174101011031041051021061071082505 - CE

G5-18A/2505 312003603-22ATTACHMENTSFigure 3-9 Fork Mounted HookItem Part Number Qty. Description Rev.91565094 1 FORK MOUNTED HOOK, (G5-18A), (includes

31200360 G5-18A/2505 3-23ATTACHMENTSFigure 3-9 Fork Mounted Hook (Continued)Item Part Number Qty. Description Rev.

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200360 G5-18A/2505 vSECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A/2505 312003603-24ATTACHMENTSFigure 3-10 Universal Hitch Attach

31200360 G5-18A/2505 3-25ATTACHMENTSFigure 3-10 Universal Hitch AttachItem Part Number Qty. Description Rev.1001099425 1 UNIVERSAL HITCH ATTACH, (G5-1

G5-18A/2505 312003603-26ATTACHMENTSThis Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 4 ENGINE & ATTACHING PARTS

G5-18A/2505 312003604-2ENGINE & ATTACHING PARTSFigure 4-1 Engine InstallationPAP172611014441435941385558606667161510283234335152415645923686564414

31200360 G5-18A/2505 4-3ENGINE & ATTACHING PARTSFigure 4-1 Engine InstallationItem Part Number Qty. Description Rev.1 Ref RADIATOR/OIL COOLER INST

G5-18A/2505 312003604-4ENGINE & ATTACHING PARTS70 0761008 1 HEX HD CAPSCREW, M10X16, GR8.871 0100011 ARLOCTITE® 242TM101 1001080564 1 THROTTLE CON

31200360 G5-18A/2505 4-5ENGINE & ATTACHING PARTSFigure 4-1 Engine Installation (Continued)Item Part Number Qty. Description Rev.

G5-18A/2505 312003604-6ENGINE & ATTACHING PARTSFigure 4-2 Engine AssemblyPAP1725025104201202161827361223313171021035161718354636341331481532293840

31200360 G5-18A/2505 4-7ENGINE & ATTACHING PARTSFigure 4-2 Engine AssemblyItem Part Number Qty. Description Rev. 1001080268 1 PERKINS ENGINE, 84 H

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G5-18A/2505 31200360viSECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A/2505 312003604-8ENGINE & ATTACHING PARTSFigure 4-3 Perkins EnginePAL4660

31200360 G5-18A/2505 4-9ENGINE & ATTACHING PARTSFigure 4-3 Perkins EngineItem Part Number Qty. Description Rev.1001080263 1 PERKINS ENGINE, 1104D-

G5-18A/2505 312003604-10ENGINE & ATTACHING PARTSFigure 4-4 Radiator/Oil Cooler InstallationPAP1724011012345567201011131617181819191920110210310410

31200360 G5-18A/2505 4-11ENGINE & ATTACHING PARTSFigure 4-4 Radiator/Oil Cooler InstallationItem Part Number Qty. Description Rev.0275501 1 RADIAT

G5-18A/2505 312003604-12ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationPAP1710011111212371210131013913913

31200360 G5-18A/2505 4-13ENGINE & ATTACHING PARTSFigure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev.0275502 1 AIR CLEANER IN

G5-18A/2505 312003604-14ENGINE & ATTACHING PARTSFigure 4-6 Exhaust Installation371297106111210PAL4082458

31200360 G5-18A/2505 4-15ENGINE & ATTACHING PARTSFigure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev.1001081137 Ref EXHAUST INSTA

G5-18A/2505 312003604-16ENGINE & ATTACHING PARTSThis Page Intentionally Left Blank

31200360 G5-18A/2505SECTION 5 DRIVE TRAIN

31200360 G5-18A/2505SECTION 1 FRAME & ATTACHING PARTS

DRIVE TRAING5-18A/2505 312003605-2Figure 5-1 Front Axle AssemblyPAP175801021031047241031261011811

31200360 G5-18A/2505 5-3DRIVE TRAINFigure 5-1 Front Axle AssemblyItem Part Number Qty. Description Rev.0280225 1 FRONT AXLE ASSY, (includes items 1 th

DRIVE TRAING5-18A/2505 312003605-4Figure 5-2 Front Differential & Central Housing

31200360 G5-18A/2505 5-5DRIVE TRAINFigure 5-2 Front Differential & Central HousingItem Part Number Qty. Description Rev.1 70020229 1 GEAR2 7002023

G5-18A/2505 312003605-6DRIVE TRAIN44 70020266 1 PLUG45 70020267 1 FLANGE46 1001081085 1 O-RING47 70020269 6 CYLINDER BOLT48 70020270 1 COVER49 7002027

31200360 G5-18A/2505 5-7DRIVE TRAINFigure 5-2 Front Differential & Central Housing (Continued)Item Part Number Qty. Description Rev.

DRIVE TRAING5-18A/2505 312003605-8Figure 5-3 Front Hub Reduction

31200360 G5-18A/2505 5-9DRIVE TRAINFigure 5-3 Front Hub ReductionItem Part Number Qty. Description Rev.1 70021147 2 O-RING2 91474512 1 VENT3 70021148

G5-18A/2505 312003605-10DRIVE TRAINFigure 5-4 Front Brakes

31200360 G5-18A/2505 5-11DRIVE TRAINFigure 5-4 Front BrakesItem Part Number Qty. Description Rev.1 70020273 6 BRAKE DISC2 70020274 6 INTERMEDIATE BRAK