Jlg 600SC_660SJC ANSI Service Manual manuals

Owner’s manuals and user’s guides for Special machinery Jlg 600SC_660SJC ANSI Service Manual.
We providing 1 pdf manuals Jlg 600SC_660SJC ANSI Service Manual for download free by document types: User Manual

Jlg 600SC_660SJC ANSI Service Manual User Manual (184 pages)

Brand: Jlg | Category: Special machinery | Size: 46.52 MB |

English

Table of contents

April 9, 2002

1

PRECAUTIONS

3

REVISON LOG

4

(Continued)

10

TABLE OF CONTENTS

11

SECTION 1. SPECIFICATIONS

13

1-2 – JLG Lift – 3120794

14

SECTION 1 - SPECIFICATIONS

15

Te s t N o t e s

15

1.5 TORQUE REQUIREMENTS

15

1.6 LUBRICATION

15

Deutz F4M1011F Engine

15

Hydraulic Oil

16

Lubrication Specifications

16

1.7 PRESSURE SETTINGS

16

1.8 CYLINDER SPECIFICATIONS

17

1.9 MAJOR COMPONENT WEIGHTS

17

1.11 SERIAL NUMBER LOCATIONS

18

SECTION 2. GENERAL

23

2-2 – JLG Lift – 3120794

24

3120794 – JLG Lift – 2-3

25

2-4 – JLG Lift – 3120794

26

3120794 – JLG Lift – 2-5

27

SECTION 2 - GENERAL

28

SECTION 3. TURNTABLE

31

3-2 – JLG Lift – 3120794

32

SECTION 3 - TURNTABLE

33

Failure Modes

33

3-4 – JLG Lift – 3120794

34

Wear Tolerance

35

Swing Bearing Replacement

35

Swing Bearing Torque Values

37

3.5 SWING BRAKE - MICO

38

Inspection

38

4.1 PLATFORM

41

Platform Sections Replacement

41

Torque Procedures

41

4.3 WEAR PADS

42

Main Boom

42

3120794 – JLG Lift – 4-3

43

4-4 – JLG Lift – 3120794

44

Disassembly of Boom Sections

45

4-6 – JLG Lift – 3120794

46

3120794 – JLG Lift – 4-7

47

4-8 – JLG Lift – 3120794

48

3120794 – JLG Lift – 4-11

51

4-12 – JLG Lift – 3120794

52

3120794 – JLG Lift – 4-13

53

4.6 ARTICULATING JIB BOOM

54

4.7 LIMIT SWITCH ADJUSTMENT

55

4-16 – JLG Lift – 3120794

56

4.8 ROTATOR - HELAC

57

4-18 – JLG Lift – 3120794

58

4.9 FOOT SWITCH ADJUSTMENT

60

4.10 SUPERFLEX CONTROLLER

60

System Overview

60

System Elements

60

General Description

61

4-22 – JLG Lift – 3120794

62

Setup and Tuning

63

4-24 – JLG Lift – 3120794

64

3120794 – JLG Lift – 4-25

65

4-26 – JLG Lift – 3120794

66

Troubleshooting

67

Controller

67

4-28 – JLG Lift – 3120794

68

3120794 – JLG Lift – 4-29

69

4-30 – JLG Lift – 3120794

70

Important Reminders

71

Crawler Tracking Adjustments

72

Ex: Max Out

73

4-34 – JLG Lift – 3120794

74

3120794 – JLG Lift – 4-35

75

4-36 – JLG Lift – 3120794

76

3120794 – JLG Lift – 4-37

77

4-38 – JLG Lift – 3120794

78

3120794 – JLG Lift – 4-39

79

4-40 – JLG Lift – 3120794

80

3120794 – JLG Lift – 4-41

81

4-42 – JLG Lift – 3120794

82

3120794 – JLG Lift – 4-43

83

4-44 – JLG Lift – 3120794

84

(Pump Side) EDC:

85

4-46 – JLG Lift – 3120794

86

SECTION 5. HYDRAULICS

87

5.4 CYLINDER REPAIR

89

Cleaning and Inspection

90

5.5 CYLINDER REMOVAL AND

95

INSTALLATION

95

Platform Level

97

SECTION 5 - HYDRAULICS

100

5-16 – JLG Lift – 3120794

102

SECTION 6. UNDERCARRIAGE

105

SECTION 6 - UNDERCARRIAGE

106

Installation

106

Disassembly

106

Assembly

109

6.2 TRACK ROLLER

112

6.3 TRACK

119

Separate

119

Front Idler Disassembly

123

Front Idler Assembly

124

Recoil Spring Disassembly

126

Recoil Spring Assembly

129

6.5 TRACK ADJUSTER

131

6.6 FINAL DRIVE SPROCKET

134

6.7 TRAVEL BRAKE VALVE

136

6.8 TRAVEL MOTOR

136

6.9 TRAVEL BRAKE VALVE

138

6.10 TRAVEL BRAKE VALVE

139

Installation Procedure

140

6.11 TRAVEL MOTOR

141

6.12 FINAL DRIVE

145

Final Drive Oil - Change

161

Final Drive Oil Level Check

162

6.13 SWIVEL

162

6.14 TOWING INFORMATION

166

Final Drive Sun Gear Removal

167

6-64 – JLG Lift – 3120794

168

SECTION 7. SCHEMATICS

169

SECTION 7 - SCHEMATICS

170

JLG Worldwide Locations

184

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