Jlg 10MSP Operator Manual User Manual

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Model - 10MSPP/N - 3121227April 9, 2013

TABLE OF CONTENTSiv – JLG Lift – 3121227SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF FIGURES2-1. Daily Walk-Around Inspe

SECTION 1 - SAFETY PRECAUTIONS3121227 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31212271.2 PRE-OPERATIONOperator Training And Knowledge• Read and understand this manual before operati

SECTION 1 - SAFETY PRECAUTIONS3121227 – JLG Lift – 1-3MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORMSHALL BE MADE ONLY WITH PRIOR WRITTEN PERMI

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121227• When performing welding operations at elevation, precau-tions must be taken to protect all mac

SECTION 1 - SAFETY PRECAUTIONS3121227 – JLG Lift – 1-5Electrocution Hazards• This machine is not insulated and does not provide pro-tection from conta

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121227made by a qualified person in accordance with theemployer, local, or governmental requirements f

SECTION 1 - SAFETY PRECAUTIONS3121227 – JLG Lift – 1-7• Do not elevate platform or drive with platform elevatedwhile on a slope, or on an uneven or so

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121227• Keep non-operating personnel at least 6 ft. (1.8m) awayfrom machine during all driving operati

SECTION 2 - PREPARATION AND INSPECTION3121227 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 PERSONNEL TRAININGThe aerial platform is a per

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3121227Training SupervisionTraining must be done under the supervision of a qualified personin

SECTION 2 - PREPARATION AND INSPECTION3121227 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableTYPE FREQUENCYPRIMARYRESPONSIBILITYSERVICE QU

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 31212272.3 PRE-START INSPECTIONThe Pre-Start Inspection should include each of the following:1.

SECTION 2 - PREPARATION AND INSPECTION3121227 – JLG Lift – 2-57. Function Check - Check all machine controls for opera-tion. (See Section 2.5 on page

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3121227Figure 2-1. Daily Walk-Around Inspection for 10MSP Machines.41591032786

SECTION 2 - PREPARATION AND INSPECTION3121227 – JLG Lift – 2-7Walk-Around Inspection ComponentsReference - Figure 2-1. on page 2-6NOTE: On all compone

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 31212272.5 FUNCTION CHECKOnce the “Walk-Around” Inspection is complete, perform a func-tion che

SECTION 2 - PREPARATION AND INSPECTION3121227 – JLG Lift – 2-9sole. (Australian Spec machines also include aplatform gate lock/release lever mechanis

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 3121227NOTES:

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-1SECTION 3. MACHINE OPERATION3.1 GENERALTHE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINEAPPLIC

SECTION - FOREWORD3121227 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this man

SECTION 3 - MACHINE OPERATION3-2 – JLG Lift – 31212273.3 MACHINE OPERATIONGetting StartedThe following control conditions must be met before the machi

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-31. Ground Control Station(Module) - (See page 3-10)2. Platform Manual Descent Valve (Located Unde

SECTION 3 - MACHINE OPERATION3-4 – JLG Lift – 31212273.4 HOOD - (CARRY DECK)Removal:1. To remove the hood, loosen the attach screw on the front of the

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-53.5 BATTERY CHARGINGBattery Low Voltage Warning IndicatorsThe 10MSP Platform Control Console and

SECTION 3 - MACHINE OPERATION3-6 – JLG Lift – 3121227To Charge BatteriesThis machine is equipped with an AC voltage input/DC voltageoutput battery cha

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-7 Battery Charging Status IndicatorsThe battery charging status indicators are located just abov

SECTION 3 - MACHINE OPERATION3-8 – JLG Lift – 3121227If the ambient temperature is too high, then the charging power will also be reduced to maintain

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-9[3 FLASH] Charge Time-out: Indicates the battery did not charge within the allowed time. This cou

SECTION 3 - MACHINE OPERATION3-10 – JLG Lift – 31212273.6 GROUND CONTROL STATION - OPERATION1. Platform/Off/Ground Selector Switch2. Emergency Stop/Sh

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-11Platform/Off/Ground Selector SwitchNOTE: SLEEP MODE - During operation if no control functionsha

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3121227SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZAR

SECTION 3 - MACHINE OPERATION3-12 – JLG Lift – 3121227Brake Release ButtonThe machine must be POWERED ON and the Ground Control Sta-tion set to the GR

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-13Machine Status LCD DisplayAt power-up and during operation the LCD display on the GroundControl

SECTION 3 - MACHINE OPERATION3-14 – JLG Lift – 3121227In the LCD Display Symbols (previous illustration - item-2), theFunction Display or Function Dis

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-15Table 3-2. LCD Display - Operating Fault Conditions FAULTCODEPLATFORMLEDsFLASHINGLCD SYMBOL SCR

SECTION 3 - MACHINE OPERATION3-16 – JLG Lift – 312122768Drive Motor Brush Wear Warning (Counts down 25 hrs. of DRIVE operation remaining to a 10 sec.

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-173.7 PLATFORM CONTROL CONSOLE - OPERATION1. On/Off Key Switch -(See page 3-18)2. Emergency Stop/S

SECTION 3 - MACHINE OPERATION3-18 – JLG Lift – 3121227GeneralNOTE: SLEEP MODE - During operation if no control functionshave been activated for 10 min

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-19Platform Emergency Stop/Shut Down ButtonNOTE: The Platform and Ground Control Station EmergencyS

SECTION 3 - MACHINE OPERATION3-20 – JLG Lift – 31212271. Battery Charge/Flash (Fault) Code Indicator LEDSOn normal power-up and operation this series

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-21Drive/Lift Mode Selector Switch Joystick Function Enable LeverDrive/Lift ModeSelector Switch1. L

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121227 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG

SECTION 3 - MACHINE OPERATION3-22 – JLG Lift – 3121227Multifunction Joystick ControlThe joystick operates the following machine functions:• Drive/Stee

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-23Horn ButtonLift Mode1. Activate the Lift Mode using the Drive/Lift Mode Selector switch. 2. Pl

SECTION 3 - MACHINE OPERATION3-24 – JLG Lift – 3121227Drive Speed Setting ControlsNOTE: When the platform is elevated, the maximum drive speedis autom

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-253.8 PLATFORM FUNCTION ENABLE FOOT SWITCHDO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHIN

SECTION 3 - MACHINE OPERATION3-26 – JLG Lift – 31212273.9 PLATFORM MANUAL DESCENT CONTROL VALVECRUSHING HAZARD - BE AWARE OF DESCENDING PLATFORM WHENM

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-273.10 PLATFORM CONFIGURATIONPlatform Lanyard Anchorage PointAttach fall restraint lanyard to lany

SECTION 3 - MACHINE OPERATION3-28 – JLG Lift – 3121227Material Handling Tray - Height AdjustmentThe material handling tray is designed to carry up to

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-29Material Handling Tray - Cargo Strap - OPTIONThe retractable cargo strap is designed to help sec

SECTION 3 - MACHINE OPERATION3-30 – JLG Lift – 31212273.12 TRANSPORTING, LIFTING AND TIE-DOWN PROCEDURESGeneralThe 10MSP Lift may be transported to a

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-31Vehicle Transport - Tied-Down Using the Tie-Down LoopsWith the machine on the transport vehicle

SECTION - REVISION LOGd – JLG Lift – 3121227REVISION LOGOriginal Issue of Manual . . . . . . . . . . . . . . November 14, 2005Manual Revised . . .

SECTION 3 - MACHINE OPERATION3-32 – JLG Lift – 31212273.13 PROGRAMMABLE SECURITY LOCK (PSL™) (OPTION)The optional keyless Programmable Security Lock s

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-33Machine - Power Up using the PSL™NOTE: When entering the Operators Code on the keypad, a shortbe

SECTION 3 - MACHINE OPERATION3-34 – JLG Lift – 31212273.14 PLATFORM HANGER ACCESSORY - (OPTION)THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY,A

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-35Hanger Accessory - Pre-Start InspectionPrior to use of the hanger accessory, check the following

SECTION 3 - MACHINE OPERATION3-36 – JLG Lift – 3121227Hanging a RugThe following is a description for use of the Rug Carrier accessoryin hanging rugs

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-378. After adequately attaching the rug to the display arm, lower the platform, stow the Rug Carri

SECTION 3 - MACHINE OPERATION3-38 – JLG Lift – 3121227Removing a RugThis section describes the use of the Rug Carrier accessory inremoving a rug from

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-39THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THESTOWED POSITION WHEN NOT IN USE.EXTREME CAUT

SECTION 3 - MACHINE OPERATION3-40 – JLG Lift – 31212273.16 FLOURSCENT TUBE CADDY - (OPTION)NOTE: The fluorescent tube caddy accessory is intended for

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-413.17 DECAL INSTALLATION Figure 3-16. 10MSP Decal Installation Chart - (See Table 3-4 (ANS

TABLE OF CONTENTS3121227 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD. . . . . . . . . . . . . . . . . .

SECTION 3 - MACHINE OPERATION3-42 – JLG Lift – 3121227 Figure 3-17. 10MSP Decal Installation Chart - (See Table 3-4 (ANSI) and (CE) for Specifica

SECTION 3 - MACHINE OPERATION3121227 – JLG Lift – 3-43Figure 3-18. 10MSP Decal Installation Chart - (See Table 3-4 (ANSI) and (CE) for Specification)

SECTION 3 - MACHINE OPERATION3-44 – JLG Lift – 3121227 Table 3-4. 10MSP - (ANSI and CE) Decal Installation Chart (See Figure 3-16., Figure 3-17. a

SECTION 4 - EMERGENCY PROCEDURES3121227 – JLG Lift – 4-1SECTION 4. EMERGENCY PROCEDURES4.1 GENERAL INFORMATIONThis section explains the steps to be t

SECTION 4 - EMERGENCY PROCEDURES4-2 – JLG Lift – 3121227NOTES:

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-1SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5.1 INTR

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-2 – JLG Lift – 31212275.2 GENERAL SPECIFICATIONSMachine SpecificationsSPECIFICATION 10MSP

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-3Electrical Specifications Platform DataSPECIFICATION 10MSPSystem Vo

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-4 – JLG Lift – 3121227Machine Component Weights Serial Number LocationFor machine identif

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-55.3 OPERATOR MAINTENANCELubricationHydraulic Oil (HO)Hydraulic oils

TABLE OF CONTENTSii – JLG Lift – 3121227SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGETo Charge Batteries. . . . . . . . . . . .

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-6 – JLG Lift – 3121227 Lubrication Points. (See Table 5-2.)

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-7 Table 5-2. Lubrication Intervals for Various ComponentsITEM C

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-8 – JLG Lift – 31212275.4 BATTERY MAINTENANCEThe OEM batteries are AGM sealed (VRLA) type

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-9Tighten the lug nuts to the proper torque to prevent wheels fromcom

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-10 – JLG Lift – 31212275.6 GROUND CONTROL STATION - PROGRAMMINGGeneralThe Ground Control

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-11Programming ItemsAllows programming of the items shown in Table 5-

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-12 – JLG Lift – 3121227Table 5-4. Ground Control Station - Level 3 - Programmable Settin

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-13Activating Programming ModeNOTE: If machine does not power up, che

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-14 – JLG Lift – 3121227Entering Password Programming Mode SelectionEntering Password1. Th

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121227 – JLG Lift – 5-15Selecting Programmable Item to Adjust Adjusting Programmable Setti

TABLE OF CONTENTS3121227 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGERemoving a Rug . . . . . . . . . . . . . .

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-16 – JLG Lift – 31212275.7 DRIVE MOTOR BRUSH WEAR - WARNING INDICATIONThe machines drive

SECTION 6 - INSPECTION AND REPAIR LOG3121227 – JLG Lift – 6-1SECTION 6. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 6 - INSPECTION AND REPAIR LOG6-2 – JLG Lift – 3121227Table 6-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B