Jlg 45e Operator Manual User Manual

OPERATORS & SAFETY Models 30e 35e N35e 40e N40e 45e 3120860 October 1, 1997 AUSTRALIAN OFFICE JLG INDUSTRIES, INC. P.O. Box 5119 11 Bolwarra Roa

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 31208601.5 DRIVING. •WATCH FOR OBSTRUCTIONS AROUND MACHINEAND OVERHEAD WHEN DRIVING. •ALWAYS POSITION B

SECTION 1 - SAFETY PRECAUTIONS3120860 – JLG Lift – 1-51.6 OPERATION. •READ YOUR MANUAL, UNDERSTAND WHAT YOUVEREAD - THEN BEGIN OPERATIONS. •DO NOT OPE

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120860•NEVER PLACE HANDS OR ARMS IN TOWER BOOMOR UPRIGHT MECHANISM. •THE OPERATOR IS RESPONSIBLE TO AV

SECTION 1 - SAFETY PRECAUTIONS3120860 – JLG Lift – 1-7BEWARE OF OTHER MOVING MACHINERY IN YOUR AREA OF OPPERATION.•NEVER EXCEED MANUFACTURERS RATED PL

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3120860•DO NOT REMOVE, MODIFY, OR DISABLE FOOT-SWITCH BY BLOCKING OR ANY OTHER MEANS. • DO NOT ASSIST A

SECTION 1 - SAFETY PRECAUTIONS3120860 – JLG Lift – 1-9• KEEP OIL, MUD AND SLIPPERY SUBSTANCESCLEANED FROM FOOTWEAR AND PLATFORMFLOOR. •NEVER ATTEMPT T

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 31208601.7 TOWING AND HAULING. •DO NOT TOW THIS MACHINE, EXCEPT IN AN EMER-GENCY. SEE SECTION 6 FOR EM

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERAL. This section provides the necessary i

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120860Turntable. 1. Check turntable for damage, loose or missing parts,and security. Check lif

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-3Figure 2-1. Boom Nomenclature. (30/35/n35 electric)

FOREWORD3120860 – JLG Lift – FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDEATH.]CA

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3120860Figure 2-2. Boom Nomenclature. (40/n40/45 electric)9. Check all pin and shaft retaining

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-52. Check control switches and levers for damage,loose or missing parts and security. Ass

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120860Figure 2-3. Daily Walk-Around Inspection. (Sheet 1 of 3)

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-7GENERAL. Begin your Walk-Around Inspection at item 1, asnoted on the diagram. Continue t

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 312086021.Boom/Upright - No visible damage; All pinsproperly secured. Upright in vertical posit

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-92.5 DAILY FUNCTIONAL CHECK. A functional check of all systems should be performed,once t

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 31208602.7 BATTERY MAINTENANCE AND CHARGING. TO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE O

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-11Figure 2-4. Lubrication Chart - 30 electric. (Sheet 1 of 6)

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120860Figure 2-4. Lubrication Chart - 30 electric. (Sheet 2 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-13Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 3 of 6)

FOREWORD3120860 – JLG Lift – aAll procedures herein are based on the use of the machineunder proper operating conditions, with no deviationsfrom origi

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 3120860Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 4 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-15Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 5 of 6)

SECTION 2 - PREPARATION AND INSPECTION2-16 – JLG Lift – 3120860Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 6 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120860 – JLG Lift – 2-17Figure 2-5. Torque Chart

SECTION 2 - PREPARATION AND INSPECTION2-18 – JLG Lift – 3120860This page left blank intentionally.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROLS3.1 GENERAL. SINCE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-2 – JLG Lift – 31208603.3 OPERATING CHARACTERISTICS AND LIMITATIONS. General. A thorou

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-3Figure 3-1. Position of Least Forward Stability, 30 electric. (Sheet 1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-4 – JLG Lift – 3120860Figure 3-1. Position of Least Forward Stability, 35/n35 electric. (She

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-5Figure 3-1. Position of Least Forward Stability, 40/n40/45 electric. (

EFFECTIVITY CHANGESb– JLG Lift –3120860REVISON LOGOctober, 1997 – Original Issue

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-6 – JLG Lift – 3120860Figure 3-2. Position of Least Backward Stability, 30 electric. (Sheet

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-7Figure 3-2. Position of Least Backward Stability, 35/n35 electric. (Sh

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-8 – JLG Lift – 3120860Figure 3-2. Position of Least Backward Stability, 40/n40/45 electric.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-93. Rotate. (35/n35/40/n40/45 electric) A three position ROTATE control s

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-10 – JLG Lift – 3120860Figure 3-3. Ground Control Station, 35/n35/40/n40/45 electric (Sheet

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-11Platform Control Station. (See Figure 3-4)1. Footswitch. A safety featu

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-12 – JLG Lift – 312086011. Machine Out Of Level. This red illuminator indicates that the chass

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-13Figure 3-4. Platform Control Console.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-14 – JLG Lift – 3120860Table 3-1. Control Panel Symbols. (Sheet 1 of 3)

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120860 – JLG Lift – 3-15Table 3-1. Control Panel Symbols. (Sheet 2 of 3)

3120860 – JLG Lift – i TABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.INTRODUCTION - OPERATION/SAFETY PRECAUTIONS. . . . . . . .

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-16 – JLG Lift – 3120860Table 3-1. Control Panel Symbols. (Sheet 3 of 3)

SECTION 4 - MACHINE OPERATION3120860 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTION. This JLG Lift is EE Rated and Certified By Underwri

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3120860Platform/Ground Select Switch. The Platform/Ground Select switch functions todirect battery power

SECTION 4 - MACHINE OPERATION3120860 – JLG Lift – 4-3Figure 4-1. Grade and Side Slopes.4.6 PLATFORM. Loading From Ground Level. 1. Position chassis o

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120860TRAVELING WITH BOOM BELOW HORIZONTAL IS PERMITTEDON GRADES AND SIDE SLOPES SPECIFIED ON WARNING P

SECTION 4 - MACHINE OPERATION3120860 – JLG Lift – 4-5Figure 4-2. Upright Positioning Models 40e and 45e.

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120860Secure lower boom by running a suitable tie down strapover the lower boom and under the lift cyli

SECTION 4 - MACHINE OPERATION3120860 – JLG Lift – 4-7Figure 4-3. Chassis & Platform Tie Down. (All Models)

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120860Figure 4-4. Lifting Chart.

SECTION 5 - OPTIONAL EQUIPMENT3120860 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENTWHEN ADDING AN ELECTRICAL OR ELECTRONIC OPTION TOTHE MACHINE, DO N

ii – JLG Lift – 3120860TABLE OF CONTENTS (Continued) SECTION 6 - EMERGENCY PROCEDURES6.1 GENERAL.. . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3120860This page intentionally left blank.

SECTION 6 - EMERGENCY PROCEDURES3120860 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL. This section provides information on the procedur

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120860Manual Swing Override. (30/35/40/n40/45 electric) The manual swing override is used to manuall

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

SECTION 1 - SAFETY PRECAUTIONS3120860 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERAL. This section prescribes the proper and safe practices

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31208601.3 ELECTROCUTION HAZARD. TableMinimum safe approach distances (M.S.A.D.) to energized (exposed

SECTION 1 - SAFETY PRECAUTIONS3120860 – JLG Lift – 1-3MAINTAIN SAFE SIATANCE FROM ELECTRICAL LINES AND APPARATUS.•MAINTAIN SAFE CLEARANCE FROM ELE