Jlg 45e ANSI Operator Manual User Manual

Operators and Safety ManualModel30e35en35e40en40e45e3120742August 14, 2001ANSI

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3120742Machine Inspection • Do not operate this machine until the inspections andfunctional checks have

SECTION 1 - SAFETY PRECAUTIONS3120742 – JLG Lift – 1-3Trip and Fall Hazards JLG Industries, Inc. requires that all persons in the plat-form wear a ful

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120742• Maintain a clearance of at least 10 ft (3m) between anypart of the machine and its occupants,

SECTION 1 - SAFETY PRECAUTIONS3120742 – JLG Lift – 1-5• Keep the chassis of the machine a minimum distanceof 2 ft. (0.6m) from holes, bumps, drop-offs

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 31207421.5 MAINTENANCEGeneralThis section contains general safety precautions whichmust be observed dur

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERAL. This section provides the necessary i

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 312074210. Check batteries for damage, loose or missing ventcaps, electrical connections for ti

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-3Figure 2-1. Boom Nomenclature. (30/35/n35 electric)

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 31207429. Check all pin and shaft retaining hardware for secu-rity and wear. 10. Check Upper Up

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-52. Check control switches and levers for damage,loose or missing parts, and security. As

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SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 312074212345678910111213141715161718202122222324252627282930Figure 2-3. Daily walk-around Insp

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-7GENERAL. BEGIN YOUR WALK-AROUND INSPECTION AT ITEM 1, AS NOTEDON THE DIAGRAM. CONTINUE T

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 312074218. Ground Controls 35/n35 electric - Switches opera-ble; no visible damage; emergency s

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-92.5 DAILY FUNCTIONAL CHECK. A functional check of all systems should be performed,once t

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 31207422.7 BATTERY MAINTENANCE AND CHARGING. TO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE O

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-11Figure 2-4. Lubrication Chart - 30 electric. (Sheet 1 of 6)

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120742Figure 2-4. lubrication Chart - 30 electric. (Sheet 2 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-13Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 3 of 6)

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 3120742Figure 2-4. Lubrication Chart - 35/n35 electric. (Sheet 4 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-15Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 5 of 6)

FOREWORD3120742 – JLG Lift – d FOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is t

SECTION 2 - PREPARATION AND INSPECTION2-16 – JLG Lift – 3120742Figure 2-4. Lubrication Chart - 40/n40/45 electric. (Sheet 6 of 6)

SECTION 2 - PREPARATION AND INSPECTION3120742 – JLG Lift – 2-17Figure 2-5. Torque Chart.

SECTION 2 - PREPARATION AND INSPECTION2-18 – JLG Lift – 3120742THIS PAGE LEFT BLANK INTENTIONALLY

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROLS3.1 GENERAL. SINCE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-2 – JLG Lift – 31207423.3 OPERATING CHARACTERISTICS AND LIMITATIONS. General. A thorough knowl

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-3Figure 3-1. Position of Least Forward Stability, 30 electric. (Sheet 1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-4 – JLG Lift – 3120742Figure 3-1. Position of Least Forward Stability, 35/n35 electric. (She

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-5Figure 3-1. Position of Least Forward Stability, 40/n40/45 electric. (

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-6 – JLG Lift – 3120742Figure 3-2. Position of Least Backward Stability, 30 electric. (Sheet

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-7Figure 3-2. Position of Least Backward Stability, 35/n35 electric. (Sh

FOREWORDe – JLG Lift – 3120742SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSThis is the Safety Alert Symbol. It is used to alert you to thepotential p

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-8 – JLG Lift – 3120742Figure 3-2. Position of Least Backward Stability, 40/n40/45 electric.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-9 – JLG Lift – 31207423. Rotate. (35/n35/40/n40/45 electric) A three position ROTATE control s

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-10 – JLG Lift – 3120742Figure 3-3. Ground Control Station, 35/n35/40/n40/45 electric. (Sheet 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-11Platform Control Station. (See Figure 3-4)1. Footswitch. A saf

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-12 – JLG Lift – 31207429. Platform Rotate.(35/n35/40/n40/45 electric) The PLATFORM RO

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-13Figure 3-4. Platform Control Console.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-14 – JLG Lift – 3120742Table 3-1. Control Panel Symbols. (Sheet 1 of 3)

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3120742 – JLG Lift – 3-15Control Panel Symbols. (Sheet 2 of 3)

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROLS3-16 – JLG Lift – 3120742Control Panel Symbols. (Sheet 3 of 3)

SECTION 4 - MACHINE OPERATION3120742 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTION. This JLG Lift is EE Rated and Certified By Underwri

FOREWORD3120742 – JLG Lift – fFOR:•Accident Reporting•Product Safety Publications•Current Owner Updates•Questions Regarding Product Safety•Standards

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3120742Platform/Ground Select Switch. The Platform/Ground Select switch functions to direct bat-tery pow

SECTION 4 - MACHINE OPERATION3120742 – JLG Lift – 4-3Figure 4-1. Grade and Side Slopes.4.6 PLATFORM. Loading From Ground Level. 1. Position chassis o

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120742PLATFORM MOVEMENT DOES NOT RETURN TO THE ‘OFF’ ORNEUTRAL POSITION WHEN RELEASED. TO AVOID A COLLI

SECTION 4 - MACHINE OPERATION3120742 – JLG Lift – 4-5Figure 4-2. Upright Positioning Models 40e and 45e.

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120742Platform/Boom Tie Down (Model 35electric). (See Figure 4-3) Tilt platform forward all the way tow

SECTION 4 - MACHINE OPERATION3120742 – JLG Lift – 4-7Figure 4-3. Chassis & Platform Tie Down. (All Models)

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120742Figure 4-4. Lifting Chart.

SECTION 5 - OPTIONAL EQUIPMENT3120742 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENTWHEN ADDING AN ELECTRICAL OR ELECTRONIC OPTION TOTHE MACHINE, DO N

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3120742ITHIS PAGE LEFT BLANK INTENTIONALLY

SECTION 6 - EMERGENCY PROCEDURES3120742 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL. This section provides information on the procedur

FOREWORDg – JLG Lift – 3120742REVISION LOGSeptember 1997 - Original IssueAugust 14, 2001 Revised

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120742Manual Swing Override. (30/35/40/n40/45 electric) The manual swing override is used to manuall

SECTION 7 - INSPECTION AND REPAIR LOG3120742 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120742Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

3120742 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

ii – JLG Lift – 3120742TABLE OF CONTENTS (Continued) SECTION 6 - EMERGENCY PROCEDURES6.1 GENERAL.. . . . . . . . . . . . . . . . . . . . . . .

SECTION 1 - SAFETY PRECAUTIONS3120742 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro