Jlg 67SL Parts Manual User Manual

Illustrated Parts ManualModel67SL3121323October 15, 2013

1-4 67SL 3121323SECTION 1 FRAMEFIGURE 1-2. REAR AXLE INSTALLATION

7-4 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-5SECTION 7 ELECTRICAL

7-6 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-7SECTION 7 ELECTRICAL

7-8 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-9SECTION 7 ELECTRICAL

7-10 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-11SECTION 7 ELECTRICAL

7-12 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-13SECTION 7 ELECTRICAL

3121323 67SL 1-5SECTION 1 FRAMEFIGURE 1-2. REAR AXLE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275464 Ref. REAR AXLE INSTALLATION B1 01000

7-14 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-15SECTION 7 ELECTRICAL

7-16 67SL 3121323SECTION 7 ELECTRICAL

3121323 67SL 7-17SECTION 7 ELECTRICAL

7-18 67SL 3121323SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION

3121323 67SL 7-19SECTION 7 ELECTRICALBATTERYDISCONNECTSWITCH509506507505508OR506507PRIOR TOS/N 1200022129S/N 1200022129TO PRESENT703701703708706708705

7-20 67SL 3121323SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.E900065 Ref. MAIN TERMINAL BO

3121323 67SL 7-21SECTION 7 ELECTRICAL203 1 Box Options:0860038 1 Box, Receptacle (Prior to S/N 1200022202)2902431 1 Box, Receptacle Kit (S/N 120002220

7-22 67SL 3121323SECTION 7 ELECTRICAL506 1 Housing, Connector - Male 24 Pin Options:E000103 Prior to S/N 1200022129E000108 S/N 1200022129 to Present50

3121323 67SL 7-23SECTION 7 ELECTRICAL812 E000072 4.2m/14ft Loom, Wire (15mm O.D. - Not Shown)813 to 815 Not Used816 E000005 6.6m/22ft Loom, Wire (8mm

1-6 67SL 3121323SECTION 1 FRAMEFIGURE 1-3. WHEEL DRIVE INSTALLATION

7-24 67SL 3121323SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 8-1SECTION 8DECALS

8-2 67SL 3121323SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION

3121323 67SL 8-3SECTION 8 DECALS

8-4 67SL 3121323SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECAL INSTALLATION0275932 Ref. ANSI Spec G

3121323 67SL 8-5SECTION 8 DECALS33 3820408 7 Rivet (CSA Spec Only)34 1001092752 1 Plate, Decal Mounting (CSA Spec Only)35 1703464 1 Decal, AC Power36

8-6 67SL 3121323SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 67SLThe following list will service one machine (built to current production per date on

9-2 67SL 3121323SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL 67SLThe following list will service one machine (built to current production per date o

3121323 67SL 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be applicable t

3121323 67SL 1-7SECTION 1 FRAMEFIGURE 1-3. WHEEL DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275475 Ref. DRIVE INSTALLATION G1 0100019

10-2 67SL 3121323SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be applicable to

PagePart Number PagePart Number PagePart NumberPagePart Number3121323 67SL 11-1SECTION 11 PART NUMBER INDEX0100011 ... 2-2201000

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 67SL 3121323SECTION 11 PART NUMBER INDEX2754373 ... 6-6, 6-122754375

PagePart Number PagePart Number PagePart NumberPagePart Number3121323 67SL 11-3SECTION 11 PART NUMBER INDEX70000752 ... 5-970000

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 67SL 3121323SECTION 11 PART NUMBER INDEXH000371 ... 3-5, 4-10H000390

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-8 67SL 3121323SECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY

3121323 67SL 1-9SECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H000443 Ref. DRIVE MOTOR ASSEMBLY D1 to 2 Not

1-10 67SL 3121323SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY

3121323 67SL 1-11SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H000219 Ref. DRIVE HUB ASSEMBLY E1Not Used2 Se

1-12 67SL 3121323SECTION 1 FRAME57 70000257 1 O-Ring58 70000258 1 Blocking Ring59 See Note 8 Screw (Note: Not Available - Purchase Locally)60 See Note

3121323 67SL 1-13SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-14 67SL 3121323SECTION 1 FRAMEFIGURE 1-6. LADDER & LEVELING CYLINDERS INSTALLATION2412222319161415(LEFT FRONT/RIGHT REAR)(LEFT FRONT/RIGHT REAR)

3121323 67SL 1-15SECTION 1 FRAMEFIGURE 1-6. LADDER & LEVELING CYLINDERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275478 Ref. LEVELING

1-16 67SL 3121323SECTION 1 FRAMEFIGURE 1-6. LADDER & LEVELING CYLINDERS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 2-1SECTION 2GROUND CONTROLS

2-2 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION

3121323 67SL 2-3SECTION 2 GROUND CONTROLSFIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275477 Ref. VALVE COM

2-4 67SL 3121323SECTION 2 GROUND CONTROLS108 4811700 12 Flatwasher M6109 Not Used110 4832000 4 Lockwasher M10 111 8008750 2 Battery112 Not Used113 E90

3121323 67SL 2-5SECTION 2 GROUND CONTROLS0275476 Ref. ENGINE INSTALLATION G401 to 408 Not Used409 1 Control Box, Deutz Engine Options:H005559 Prior to

2-6 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-2. MAIN VALVE ASSEMBLY

3121323 67SL 2-7SECTION 2 GROUND CONTROLSFIGURE 2-2. MAIN VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H000324 Ref. MAIN VALVE ASSEMBLY F1No

3121323 67SL AREVISION LOGOctober 15, 2006 - Original Issue of Manual (Edited to B/M 0010689 Revision 4)March 15, 2007 - Revised Manual (Edited to B/M

2-8 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-3. DRIVE VALVE ASSEMBLY (PRIOR TO S/N 1200022933)

3121323 67SL 2-9SECTION 2 GROUND CONTROLSFIGURE 2-3. DRIVE VALVE ASSEMBLY (PRIOR TO S/N 1200022933)ITEM # PART NUMBER QTY. DESCRIPTION REV.See Note R

2-10 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-4. DRIVE VALVE ASSEMBLY (S/N 1200022933 TO PRESENT) 59123410678678

3121323 67SL 2-11SECTION 2 GROUND CONTROLSFIGURE 2-4. DRIVE VALVE ASSEMBLY (S/N 1200022933 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001111

2-12 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-5. HAND PUMP ASSEMBLY

3121323 67SL 2-13SECTION 2 GROUND CONTROLSFIGURE 2-5. HAND PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H000285 Ref. HAND PUMP ASSEMBLY D1 70

2-14 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-6. MAIN TERMINAL BOX ASSEMBLY

3121323 67SL 2-15SECTION 2 GROUND CONTROLSFIGURE 2-6. MAIN TERMINAL BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.E900061 Ref. MAIN TERMINAL BO

2-16 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE SIDE COMPONENTS INSTALLATION

3121323 67SL 2-17SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE SIDE COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275476 Ref. ENGINE

B 67SL 3121323REVISION LOG

2-18 67SL 3121323SECTION 2 GROUND CONTROLS1001091075 Ref. HYDRAULIC TANK ASSEMBLY (S/N 1200012378 TO PRESENT) B301 Not Used302 H000013 1 Gauge, Hydrau

3121323 67SL 2-19SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE SIDE COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

2-20 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-8. ENGINE INSTALLATION 293130313241210110210310420211345121062266131313991515151515221414232

3121323 67SL 2-21SECTION 2 GROUND CONTROLSFIGURE 2-8. ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275614 Ref. ENGINE INSTALLATION L1N

2-22 67SL 3121323SECTION 2 GROUND CONTROLSH900047 Ref. ENGINE/PUMP ASSEMBLY E101 4032009 A/R Capscrew M10 x 25mm102 4832000 A/R Lockwasher M10 103 H00

3121323 67SL 2-23SECTION 2 GROUND CONTROLS215 See Note 1 Switch, Oil Pressure (Not Shown) (Note: Not Available for Purchase)216 70000062 1 Solenoid, S

2-24 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-9. FUEL TANK INSTALLATION 14132391411568101432712

3121323 67SL 2-25SECTION 2 GROUND CONTROLSFIGURE 2-9. FUEL TANK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275613 Ref. FUEL TANK INSTALLATI

2-26 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-10. HOODS INSTALLATION

3121323 67SL 2-27SECTION 2 GROUND CONTROLSFIGURE 2-10. HOODS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275469 Ref. HOODS AND COVERS INSTAL

3121323 67SL iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-28 67SL 3121323SECTION 2 GROUND CONTROLSFIGURE 2-10. HOODS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 3-1SECTION 3SCISSORS ARMS

3-2 67SL 3121323SECTION 3 SCISSORS ARMSFIGURE 3-1. SCISSORS ARMS INSTALLATION

3121323 67SL 3-3SECTION 3 SCISSORS ARMS

3-4 67SL 3121323SECTION 3 SCISSORS ARMSFIGURE 3-1. SCISSORS ARMS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275623 Ref. SCISSOR ARMS INSTAL

3121323 67SL 3-5SECTION 3 SCISSORS ARMS0275444 Ref. SCISSOR ARMS & CABLE SUB-ASSEMBLY F101 0700812 12 Bolt M8 x 25mm102 Not Used103 2754477 1 Hose

3-6 67SL 3121323SECTION 3 SCISSORS ARMS236 S201036 1 Arm LH #5 Outer (See Items 401 to 404 for Breakdown)237 S201037 1 Arm #6 Inner (See Items 301 to

3121323 67SL 3-7SECTION 3 SCISSORS ARMS404 S000116 12 Bushing, 75 x 60mm (S201035 qty2, S201036 qty2, S201038 qty4 & S201036 qty4)0275418 Ref. SCI

3-8 67SL 3121323SECTION 3 SCISSORS ARMSFIGURE 3-1. SCISSORS ARMS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 4-1SECTION 4PLATFORM

ii 67SL 3121323FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 67SL 3121323SECTION 4 PLATFORMFIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION

3121323 67SL 4-3SECTION 4 PLATFORM

4-4 67SL 3121323SECTION 4 PLATFORMFIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275419 Ref. PLATFORM AND

3121323 67SL 4-5SECTION 4 PLATFORM0275420 Ref. PLATFORM AND EXTENSION RAILS INSTALLATION F101 0700614 A/R Bolt M6 x 30mm102 4 Bolt Options:0700615 Pri

4-6 67SL 3121323SECTION 4 PLATFORM142 4831700 2 Lockwasher M6143 0760805 4 Bolt M8 x 10mm144 4831900 8 Lockwasher M80275639 Ref. RECEPTACLES INSTALLAT

3121323 67SL 4-7SECTION 4 PLATFORMFIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-8 67SL 3121323SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION

3121323 67SL 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.E900026 Ref. PLATFO

4-10 67SL 3121323SECTION 4 PLATFORM107 4811900 4 Flatwasher M8108 H000371 1 ClampFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION (CONTINUED)

3121323 67SL 4-11SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 1-1SECTION 1 FRAME

4-12 67SL 3121323SECTION 4 PLATFORMFIGURE 4-3. DRIVE/STEER CONTROLLER ASSEMBLY 5672341381910

3121323 67SL 4-13SECTION 4 PLATFORMFIGURE 4-3. DRIVE/STEER CONTROLLER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.E900025 Ref. DRIVE/STEER CONTRO

4-14 67SL 3121323SECTION 4 PLATFORMFIGURE 4-3. DRIVE/STEER CONTROLLER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 5-1SECTION 5CYLINDER

5-2 67SL 3121323SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY 1271051261301291281041231251171011191211202312246B4B4A4A6A61161021

3121323 67SL 5-3SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0275624 Ref. LIFT CYLINDER & VALVES C

5-4 67SL 3121323SECTION 5 CYLINDERFIGURE 5-2. LEVELING CYLINDER ASSEMBLY

3121323 67SL 5-5SECTION 5 CYLINDERFIGURE 5-2. LEVELING CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. LEVELING CYLINDER ASSEMBLY H9000

5-6 67SL 3121323SECTION 5 CYLINDERFIGURE 5-3. PLATFORM EXTENSION CYLINDER ASSEMBLY

3121323 67SL 5-7SECTION 5 CYLINDERFIGURE 5-3. PLATFORM EXTENSION CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H900013 Ref. EXTENSION CYLI

1-2 67SL 3121323SECTION 1 FRAMEFIGURE 1-1. STEERING INSTALLATION

5-8 67SL 3121323SECTION 5 CYLINDERFIGURE 5-4. STEER CYLINDER ASSEMBLY

3121323 67SL 5-9SECTION 5 CYLINDERFIGURE 5-4. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.H900007 Ref. STEERING CYLINDER ASSEMBLY

5-10 67SL 3121323SECTION 5 CYLINDERFIGURE 5-4. STEER CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 6-1SECTION 6HYDRAULIC

6-2 67SL 3121323SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021262)

3121323 67SL 6-3SECTION 6 HYDRAULIC

6-4 67SL 3121323SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021262)ITEM # PART NUMBER QTY. DESCRIPTION REV.H900049 Ref. HYDRAU

3121323 67SL 6-5SECTION 6 HYDRAULIC117 2142751 1 Fitting, Straight118 2142716 10 Fitting, Straight119 2142717 5 Fitting, Straight120 2142752 2 Fitting

6-6 67SL 3121323SECTION 6 HYDRAULIC273 Not Used274 2143707 1 Flange Kit275 to 278 Not Used279 2143703 1 Flange Kit280 2143717 1 Flange Kit281 to 295 N

3121323 67SL 6-7SECTION 6 HYDRAULIC598 1001092080 1 Hose599 2754474 2 Hose600 2754493 2 Hose601 2754492 2 Hose602 2754393 2 Hose603 2754393 2 Hose604

3121323 67SL 1-3SECTION 1 FRAMEFIGURE 1-1. STEERING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0275465 Ref. STEERING INSTALLATION F1 0100019

6-8 67SL 3121323SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021262 TO PRESENT)

3121323 67SL 6-9SECTION 6 HYDRAULIC

6-10 67SL 3121323SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021262 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.H900049 Ref. HYD

3121323 67SL 6-11SECTION 6 HYDRAULIC118 2142716 10 Fitting, Straight119 2142717 5 Fitting, Straight120 2142752 2 Fitting, Straight121 to 122 Not Used1

6-12 67SL 3121323SECTION 6 HYDRAULIC274 2143707 1 Flange Kit275 to 278 Not Used279 2143703 1 Flange Kit280 2143717 1 Flange Kit281 to 295 Not Used296

3121323 67SL 6-13SECTION 6 HYDRAULIC601 2754492 2 Hose602 2754393 2 Hose603 2754393 2 Hose604 2754392 4 Hose605 to 648 Not Used649 2754476 1 Hose650 t

6-14 67SL 3121323SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021262 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121323 67SL 7-1SECTION 7ELECTRICAL

7-2 67SL 3121323SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL SCHEMATIC

3121323 67SL 7-3SECTION 7 ELECTRICAL