Jlg 110HX Operator Manual User Manual

OPERATORS & SAFETY Models 100HX 100HX+10 110HX 3120889 January 1, 1999 AUSTRALIAN OFFICE JLG INDUSTRIES, INC. P.O. Box 5119 11 Bolwarra Road Po

iv – JLG Lift – 3120889TABLE OF CONTENTS (Continued) This page left blank intentionally.

SECTION 1 - SAFETY PRECAUTIONS3120889 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section prescribes the proper and safe practices f

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31208891.3 ELECTROCUTION HAZARD• MAINTAIN SAFE CLEARANCE FROM ELECTRICALLINES AND APPARATUS. ALLOW FOR

SECTION 1 - SAFETY PRECAUTIONS3120889 – JLG Lift – 1-3• AN OPERATOR MUST NOT ACCEPT OPERATINGRESPONSIBILITIES UNTIL ADEQUATE TRAINING HASBEEN GIVEN BY

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120889.• READ AND OBEY ALL DANGERS, WARNINGS, CAU-TIONS AND OPERATING INSTRUCTIONS ONMACHINE AND IN TH

SECTION 1 - SAFETY PRECAUTIONS3120889 – JLG Lift – 1-5• CHECK TRAVEL PATH FOR PERSONS, HOLES,BUMPS, DROP-OFFS, OBSTRUCTIONS, DEBRIS,AND COVERINGS WHIC

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120889• TRANSFERS BETWEEN A STRUCTURE AND THEAERIAL PLATFORM EXPOSE OPERATORS TO FALLHAZARDS. THIS PRA

SECTION 1 - SAFETY PRECAUTIONS3120889 – JLG Lift – 1-7.• ENSURE MACHINE IS POSITIONED ON A FIRM,LEVEL AND UNIFORM SUPPORTING SURFACEBEFORE RAISING OR

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3120889• NEVER ATTEMPT TO FREE A MACHINE STUCK INSOFT GROUND OR ASSIST A MACHINE UP A STEEPHILL OR RAMP

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120889Turntable1. Check turntable and turntable lock for damage,loose or missing parts, and se

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-3Figure 2-1. Machine Nomenclature

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3120889Platform1. Check platform and control console for damage,loose or missing parts, and sec

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-5Figure 2-2. Daily Walk-Around Inspection Diagram

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120889GENERALBegin the “Walk-Around Inspection” at Item 1, as notedon the diagram. Continue to

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-727. Muffler and Exhaust System - Properly secured, noevidence of leakage28. Cowling and

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 31208892.5 DAILY FUNCTIONAL CHECKTHE LOAD MANAGEMENT SYSTEM AND THE AXLES (PROPEREXTENSION AND

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-9Figure 2-5. Lubrication Point Location

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 3120889Table 2-1. Lubrication Chart ComponentsNumber/TypeLube PointsLube & MethodIntervalH

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-112. Load Management System.110HX.NOTE: The blue light should illuminate when the ignitio

FOREWORD3120889 – JLG Lift – a FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDEATH

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120889IF BOOM CONTINUES TO TELESCOPE BEYOND SECOND MARK-ING BAND, RETRACT THE BOOM, IMMEDIATE

SECTION 2 - PREPARATION AND INSPECTION3120889 – JLG Lift – 2-136. Position toggle switch located on the right side ofthe ground control station in the

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 3120889SIZE412126677891212121416181820202424202432324010111213141618283236404861-1/21-1/23.810

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE THE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31208893.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-3Figure 3-1. Position of Least Forward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 3120889Figure 3-2. Position of Least Backward Stability - 100HX and 110HX

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-5Figure 3-3. Position of Least Backward Stability - 100HX+10

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31208893.4 CONTROLS AND INDICATORSPrecision Control GovernorThis control allows

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-7Figure 3-4. Ground Control Station - Dual Capacity Only - 100HX and 110H

FOREWORDb – JLG Lift – 3120889This page left blank intentionally.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 3120889Figure 3-5. Ground Control Station - Single Capacity Only - 100HX+10 - P

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-9Figure 3-6. Ground Control Station - 100HX and 110HX - January 1992 to P

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 3120889Figure 3-7. Ground Control Station - 100HX+10 - January 1992 to Present

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-11NOTE: Lift, Swing, and Telescope control switches arespring-loaded and w

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 312088918. Broken Fan Belt Indicator. (Diesel Engine Only).The BROKEN FAN BELT

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-13 Figure 3-8. Platform Station - 100HX and 110HX - Prior to Sept. 1991

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 3120889Figure 3-9. Platform Station - 100HX+10 - Prior to Sept. 1991

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-15Figure 3-10. Platform Station - 100HX and 110HX - Sept. 1991 to Present

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 3120889Figure 3-11. Platform Station - 100HX+10 - Sept. 1991 to Present

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-17IF THE CHASSIS OUT OF LEVEL WARNING LIGHT IS ILLUMI-NATED WHEN THE BOOM

FOREWORD3120889 – JLG Lift – cAll procedures herein are based on the use of themachine under proper operating conditions, with nodeviations from ori

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 312088918. Engine Distress Indicator (If Equipped).The engine distress indicato

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-193.5 PLACARDS AND DECALSRead and understand all placards and decals. Do n

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-20 – JLG Lift – 3120889Figure 3-12. Caution, Danger, Warning Decal Location - Sheet 1 of 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-21Figure 3-13. Caution, Danger, Warning Decal Location - Sheet 2 of 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-22 – JLG Lift – 3120889THIS MACHINE IS NOT ELECTRICALLYINSULATED.BEWARE LIVE ELECTRICALCONDUCTO

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-23Figure 3-14. Common Symbols - Sheet 1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-24 – JLG Lift – 3120889Figure 3-15. Common Symbols - Sheet 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120889 – JLG Lift – 3-25Figure 3-16. Common Symbols - Sheet 3

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-26 – JLG Lift – 3120889Figure 3-17. Common Symbols - Sheet 4

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

FOREWORDd – JLG Lift – 3120889REVISON LOGJanuary, 1999 - Original Issue

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31208894.3 ENGINE OPERATIONNOTE: Initial starting should always be performed from theGround Control stat

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-3BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVERREAR AXLE. IF BOOM IS OVER FRONT AXLE (STEER WHE

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31208894.6 PARKING AND STOWINGPark and stow machine as follows:1. Park machine in travel position; boom

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-5console to EXTEND until axles are fully extendedand the AXLES SET light is on. Install axle lock

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31208894. Position the JACK/AXLES Select switch to AXLES.Then, position the JACK/AXLES control switch to

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-7Figure 4-3. Lifting Chart - 100HX and 110HX

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120889Figure 4-4. Lifting Chart - 100HX+10

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-94.9 BOOMA RED TILT ALARM WARNING LIGHT, LOCATED ON THE CON-TROL CONSOLE, LIGHTS WHEN THE CHASSIS

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31208894.11 TIE DOWN AND LIFTINGWhen transporting machine, boom must be in the stowedmode with turntabl

SECTION 4 - MACHINE OPERATION3120889 – JLG Lift – 4-11Figure 4-5. Machine Tie Down

3120889 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3120889After towing the machine, complete the following:1. Actuate steer/tow selector valve for steerin

SECTION 5 - OPTIONAL EQUIPMENT3120889 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 ROTATORA Platform rotator allows for platform rotation 90 degr

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 31208895.7 ROTATING BEACONAn amber or red rotating beacon may be installed on thehood or platform, and

SECTION 6 - EMERGENCY PROCEDURES3120889 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERALThis section provides information on the procedures

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120889functions. Training should include operation of themachine, review and understanding of this s

SECTION 7 - INSPECTION AND REPAIR LOG3120889 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120889Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

ii – JLG Lift – 3120889TABLE OF CONTENTS (Continued) TABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.5.12 Desert Environment P

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

3120889 – JLG Lift – iii TABLE OF CONTENTSLIST OF TABLESTABLE NO. TITLE PAGE NO.1-1 Minimum Safe Approach Distances (M.S.A.D.) to energi