Jlg 860SJ Operator Manual User Manual

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Summary of Contents

Page 1 - Operation and Safety Manual

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times.Boom Lift Models800S860SJPrior to S/N 03001827

Page 2

TABLE OF CONTENTSiv – JLG Lift – 3121138SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE6-3. Engine Operating Temperature Specifica

Page 3 - FOREWORD

SECTION 4 - MACHINE OPERATION4-42 – JLG Lift – 312113837 1001108496 1001108496 1001108496 1001108496 1001108496 1001108496 - - 100110849638 1706941 17

Page 4

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-4355 - - - - - - - - - - - - - - - -56 - - - - - - - - - - - - - - - -57 - - - - - - - - - - - -

Page 5 - Outside USA:

SECTION 4 - MACHINE OPERATION4-44 – JLG Lift – 3121138Table 4-6. Decal Location Legend, 860SJ - Side Entry Platform - Prior to S/N 0300143294Item #ANS

Page 6 - REVISION LOG

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-4519 - - - - - - - - - - - - - - - -20 1702868 1705969 1705968 1704001 1705967 1704000 - - - -21 1

Page 7

SECTION 4 - MACHINE OPERATION4-46 – JLG Lift – 312113837 1001108496 1001108496 1001108496 1001108496 1001108496 1001108496 - - 100110849638 1706941 17

Page 8

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-4755 - - - - - - - - - - - - - - - -56 - - - - - - - - - - - - - - - -57 - - - - - - - - - - - - -

Page 9

SECTION 4 - MACHINE OPERATION4-48 – JLG Lift – 3121138Table 4-7. Decal Location Legend, 860SJ - Side Entry Platform - S/N 0300143294 & B300000153

Page 10 - TABLE OF CONTENTS

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-4919 - - - - - - - - - - - - - - - -20 1702868 1705969 1705968 1704001 1705967 1704000 - - - -21 1

Page 11

SECTION 4 - MACHINE OPERATION4-50 – JLG Lift – 312113837 1001108496 1001108496 1001108496 1001108496 1001108496 1001108496 - - 100110849638 1706941 17

Page 12

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-5155 - - - - - - - - - - - - - - - -56 - - - - - - - - - - - - - - - -57 - - - - - - - - - - - - -

Page 13 - 1.2 PRE-OPERATION

TABLE OF CONTENTS3121138 – JLG Lift – vSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE6-7 Deutz D2011L04 Specifications . . . . .

Page 14 - Machine Inspection

SECTION 4 - MACHINE OPERATION4-52 – JLG Lift – 3121138NOTES:

Page 15 - Trip and Fall Hazards

SECTION 5 - EMERGENCY PROCEDURES3121138 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

Page 16 - Electrocution Hazards

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 3121138Platform or Boom Caught OverheadIf the platform or boom becomes jammed or snagged inoverhead s

Page 17 - 3121138 – JLG Lift – 1-5

SECTION 5 - EMERGENCY PROCEDURES3121138 – JLG Lift – 5-3To Retract and Lower Boom1. Turn knob #1 and #4 clockwise until tight.2. Turn knobs #2 and #3

Page 18 - Tipping Hazards

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 3121138NOTES:

Page 19 - 3121138 – JLG Lift – 1-7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6.1

Page 20 - 1-8 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-2 – JLG Lift – 3121138Maximum Drive Speed: 3.5 mph (1.5 m/s)Max. Hydraulic System Press

Page 21 - 3121138 – JLG Lift – 1-9

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-3Specifications and Performance DataMaximum Travel Grade (Side Slo

Page 22 - 1-10 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-4 – JLG Lift – 3121138CapacitiesGround Bearing Pressure - 800S 15-625 15-625FF

Page 23 - Operator Responsibility

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-5 Engine Data Table 6-5. Ford LRG-425 SpecificationsType Water-coo

Page 24 - MAINTENANCE

TABLE OF CONTENTSvi – JLG Lift – 3121138SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEThis page left blank intentionally.

Page 25 - 3121138 – JLG Lift – 2-3

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-6 – JLG Lift – 3121138 Table 6-7. Deutz D2011L04 SpecificationsType Liquid Cooled (Oil)

Page 26 - Pre-Start Inspection

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-7BatteryTiresTable 6-9. GM 3.0LFuel Gasoline or Gasoline/LP GasNo.

Page 27 - Function Check

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-8 – JLG Lift – 3121138Major Component Weights Hydraulic OilNOTE: Hydraulic oils must ha

Page 28 - 2-6 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-9Aside from JLG recommendations, it is not advisable to mix oilsof

Page 29 - 3121138 – JLG Lift – 2-7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-10 – JLG Lift – 3121138Table 6-16. Mobil EAL 224H SpecsType Synthetic BiodegradableISO

Page 30 - 2-8 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-116.3 SERIAL NUMBER LOCATIONA serial number plate is affixed to th

Page 31 - 3121138 – JLG Lift – 2-9

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-12 – JLG Lift – 3121138-40°F(-40°C)-30F°(-34°C)-20°F(-29°C)-10°F(-23°C) 0°F(-18°C) 10°

Page 32 - SWITCHES

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-13(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 33 - 3121138 – JLG Lift – 2-11

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-14 – JLG Lift – 3121138-40F(-40 C)-30 F(-34 C)-20 F(-29 C)-10 F(-23 C) 0F(-18C) 10 F(-

Page 34 - 2-12 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-15(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 35 - 3121138 – JLG Lift – 2-13

SECTION 1 - SAFETY PRECAUTIONS3121138 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

Page 36

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-16 – JLG Lift – 3121138-40 F(-40 C)-30 F(-34 C)-20 F(-29 C)-10 F(-23 C) 0 F(-18 C) 10

Page 37 - 3121138 – JLG Lift – 2-15

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-17(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 38 - 2-16 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-18 – JLG Lift – 3121138-40 F(-40 C)-30 F(-34 C)-20 F(-29 C)-10 F(-23 C) 0F(-18C) 10 F(

Page 39 - Ground Control Station

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-19(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONSEXIST JLG HIGHL

Page 40 - 3-2 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-20 – JLG Lift – 3121138Figure 6-10. Operator Maintenance and Lubrication

Page 41 - 3121138 – JLG Lift – 3-3

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-216.4 OPERATOR MAINTENANCENOTE: The following numbers correspond t

Page 42 - 3-4 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-22 – JLG Lift – 31211382. Wheel BearingsLube Point(s) - RepackCapacity - A/RLube - MPGI

Page 43 - 3121138 – JLG Lift – 3-5

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-234. Hydraulic Return FilterInterval - Change after first 50 hrs.

Page 44 - 3-6 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-24 – JLG Lift – 31211386. Hydraulic TankLube Point(s) - Fill CapCapacity - 116 liters T

Page 45 - 3121138 – JLG Lift – 3-7

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-258. Suction StrainersLube Point(s) - 2Interval - Every 2 years or

Page 46 - 3-8 – JLG Lift – 3121138

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121138• Read, understand, and obey all DANGERS, WARNINGS,CAUTIONS, and operating instructions on the m

Page 47 - Platform Station

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-26 – JLG Lift – 312113810. Oil Change w/Filter - DeutzLube Point(s) - Fill Cap/Spin-on

Page 48 - 3-10 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-2712. Oil Change w/Filter - GMLube Point(s) - Fill Cap/Spin-on Ele

Page 49 - 3121138 – JLG Lift – 3-11

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-28 – JLG Lift – 312113814. Fuel Filter - DeutzLube Point(s) - Replaceable ElementInterv

Page 50 - 3-12 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-2918. Electronic Pressure Regulator (LP only)Interval - 3 Months o

Page 51 - 3121138 – JLG Lift – 3-13

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-30 – JLG Lift – 31211386.5 TIRES & WHEELSTire InflationThe air pressure for pneumat

Page 52 - 3-14 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-31Tire ReplacementJLG recommends a replacement tire be the same si

Page 53 - 3121138 – JLG Lift – 3-15

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-32 – JLG Lift – 3121138Wheel InstallationIt is extremely important to apply and maintai

Page 54 - 3-16 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-333. The tightening of the nuts should be done in stages. Fol-lowi

Page 55 - 3121138 – JLG Lift – 3-17

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-34 – JLG Lift – 31211384. Push in the Emergency Switch once the engine stops.5. Disconn

Page 56 - 3-18 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-356.7 PROPANE FUEL FILTER REPLACEMENTRemoval1. Relieve the propane

Page 57 - 3121138 – JLG Lift – 3-19

SECTION 1 - SAFETY PRECAUTIONS3121138 – JLG Lift – 1-31.3 OPERATION General • Do not use the machine for any purpose other than posi-tioning personnel

Page 58 - 3-20 – JLG Lift – 3121138

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-36 – JLG Lift – 3121138112133344556778899OR10 101111121. Electric Lock Off Solenoid2. M

Page 59 - SECTION 4. MACHINE OPERATION

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE3121138 – JLG Lift – 6-376.8 PROPANE FUEL SYSTEM PRESSURE RELIEFTHE PROPANE FUEL SYSTEM O

Page 60 - Starting Procedure

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE6-38 – JLG Lift – 3121138NOTES:

Page 61 - Shutdown Procedure

SECTION 7 - INSPECTION AND REPAIR LOG3121138 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

Page 62

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121138Table 7-1. Inspection and Repair LogDate Comments

Page 63 - 4.4 TRAVELING (DRIVING)

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Page 66 - 4.7 BOOM

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

Page 67 - 4.8 FUNCTION SPEED CONTROL

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121138• Before operating the machine, make sure all gates areclosed and fastened in their proper posit

Page 68 - 4.10 EMERGENCY TOWING

SECTION 1 - SAFETY PRECAUTIONS3121138 – JLG Lift – 1-5• Maintain distance from electrical lines, apparatus, or anyenergized (exposed or insulated) par

Page 69 - 4.11 TOW BAR (IF EQUIPPED)

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121138• The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent

Page 70

SECTION 1 - SAFETY PRECAUTIONS3121138 – JLG Lift – 1-7• Do not elevate platform or drive with platform elevatedwhile on a sloping, uneven, or soft sur

Page 72 - Tie Down

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121138• Use the boom functions, not the drive function, to positionthe platform close to obstacles. •

Page 73

SECTION 1 - SAFETY PRECAUTIONS3121138 – JLG Lift – 1-91.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.• When performing we

Page 74

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121138DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28MPH (12.5 M/S).Table 1-2. Beaufort Sca

Page 75

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION,

Page 76

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-2 – JLG Lift – 31211382.2 PREPARATION, INSPECTION, AND MAINTENANCEThe followin

Page 77

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableType Frequenc

Page 78

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-4 – JLG Lift – 3121138Pre-Start InspectionThe Pre-Start Inspection should incl

Page 79

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-5Function CheckPerform the Function Check as follows:1. F

Page 80

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-6 – JLG Lift – 3121138Figure 2-1. Basic Nomenclature - Sheet 1 of 2

Page 81

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-71. Steer Wheels2. Drive Wheels3. Lift Cylinder4. Tower5.

Page 82

FOREWORD3121138 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

Page 83

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-8 – JLG Lift – 312113899121214345678102611599511631271365Figure 2-2. Daily Wal

Page 84

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-9GeneralBegin the "Walk-Around Inspection" at I

Page 85

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-10 – JLG Lift – 31211382.3 HORIZONTAL AND CAPACITY LIMIT SWITCHESFigure 2-4. H

Page 86

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-11Figure 2-5. Horizontal and Capacity Limit Switches - Sh

Page 87

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-12 – JLG Lift – 3121138Figure 2-6. Limiting and Cut-Out Switches - Sheet 1 of

Page 88

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-13Figure 2-7. Limiting and Cut-Out Switches - Sheet 2 of

Page 89

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-14 – JLG Lift – 31211382.4 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)LOCKOUT

Page 90

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION3121138 – JLG Lift – 2-158. Place the 6 inches (15.2 cm) high block with ascensi

Page 91

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION2-16 – JLG Lift – 3121138NOTES:

Page 92

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALTHE MANUFACTURER HAS NO DIREC

Page 93

FOREWORDb – JLG Lift – 3121138SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

Page 94

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 31211381. Indicator Panel.The LED Indicator Panel contains indicator lights thatsignal pro

Page 95

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-31706914 A123456781011OR1. Indicator Panel2. Telescope3. Swing4. Lift5. Platform/Gro

Page 96

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 31211381706915 A1234567891011ORFigure 3-1. Ground Control Station - 860SJ1. Indicator Pane

Page 97

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-58. Engine Start/Auxiliary Power Switch orEngine Start/ A

Page 98

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 3121138Ground Control Indicator Panel(See Figure 3-2. and Figure 3-3.)1. Battery Charging

Page 99

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-77643218111091. Battery Charging2. Low Engine Oil Pressure3. High Engine Coolant Tem

Page 100 - SECTION 4 - MACHINE OPERATION

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 312113812S/N 0300099882 to S/N 03001827421. Battery Charging2. Engine Oil Pressure3. Engin

Page 101

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-98. Platform Overload Indicator (If Equipped)Indicates the platform has been overloa

Page 102

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 3121138NOTE: MAIN LIFT, SWING, and DRIVE control levers are spring-loaded and will automa

Page 103

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-111. Power/Emergency Stop2. Horn3. Main Lift / Swing4. Telescope5. Drive/Steer6. Fun

Page 104

FOREWORD3121138 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

Page 105

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 31211381702567 A1702676-B17049971705170 A1702938713 92155410 121781863114 11 161. Power/E

Page 106

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-136. Function Speed ControlControls the speed of Boom and Swing Functions.Rotate CCW

Page 107

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 312113812. Lights. (If Equipped)This switch operates control console panel lights andhead

Page 108

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-1516. Drive Orientation OverrideWhen the boom is swung over the rear tires or furthe

Page 109

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 31211381. Level System Fault IndicatorIndicates a fault in the electronic leveling system

Page 110

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-176. Glow Plug IndicatorIndicates the glow plugs are operating. After turning onigni

Page 111 - 5.3 EMERGENCY OPERATION

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-18 – JLG Lift – 3121138123 4*567891011*** UNRESTRICTED CAPACITY** RESTRICTED CAPACITY121. Level System2.

Page 112 - EQUIPPED)

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121138 – JLG Lift – 3-19123 4*567891011*** UNRESTRICTED CAPACITY** RESTRICTED CAPACITY131. Level System2.

Page 113 - To Retract and Lower Boom

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-20 – JLG Lift – 31211388. Fuel Level IndicatorIndicates the level of fuel in the fuel tank.9. Creep Speed

Page 114 - 5-4 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

Page 115 - 6.2 OPERATING SPECIFICATIONS

FOREWORDd – JLG Lift – 3121138REVISION LOGOriginal Issue - October 9, 2001Revised - October 31, 2001Revised - December 4, 2001Revised - March 1, 2002R

Page 116 - 6-2 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3121138TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOADMACHINE OR OPERATE THE MACHINE ON AN OUT-OF-

Page 117 - 3121138 – JLG Lift – 6-3

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-3Shutdown ProcedureIF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN,DETERMINE THE CAUSE AND

Page 118 - Capacities

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121138Figure 4-2. Position of Least Forward StabilityMACHINE WILL TIP OVER INTHIS DIRECTION IF OVERLOAD

Page 119 - Engine Data

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-54.4 TRAVELING (DRIVING)NOTE: When the upper boom is raised approximately 11 degreesabove horizont

Page 120 - 6-6 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121138Traveling Forward and Reverse1. At Platform Controls, pull out Emergency Stop switch,start engine

Page 121 - 3121138 – JLG Lift – 6-7

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-7Figure 4-3. Grade and Side Slopes

Page 122 - 6-8 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31211384.6 PLATFORMPlatform Level AdjustmentDuring normal operation of the machine, the platform willaut

Page 123 - 3121138 – JLG Lift – 6-9

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-9Swinging the BoomTo swing boom, use SWING control to select RIGHT or LEFTdirection.WHEN SWINGING

Page 124 - 6-10 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31211384.10 EMERGENCY TOWINGRUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWINGBRAKES. TOWING VEHICLE

Page 125 - 6.3 SERIAL NUMBER LOCATION

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-114.11 TOW BAR (IF EQUIPPED)RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWINGBRAKES. TOWING VE

Page 126 - 6-12 – JLG Lift – 3121138

TABLE OF CONTENTS3121138 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

Page 127 - 3121138 – JLG Lift – 6-13

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 31211384. Position steer/tow selector valve for towing; pull valveknob OUT for towing. The machine is n

Page 128 - 6-14 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-134.12 SHUT DOWN AND PARKTo shut down and park the machine, the procedures are asfollows:1. Drive

Page 129 - 3121138 – JLG Lift – 6-15

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121138Tie DownWHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLYLOWERED INTO THE BOOM REST.1. Remov

Page 130 - 6-16 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-15Figure 4-5. Typical 800S/860SJ Transport

Page 131 - 3121138 – JLG Lift – 6-17

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 3121138Figure 4-6. Lifting and Tie Down Chart

Page 132 - 6-18 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-17Figure 4-7. Decal Location - Rear Entry Platform - Sheet 1 of 2

Page 133 - 3121138 – JLG Lift – 6-19

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121138Figure 4-8. Decal Location - Rear Entry Platform - Sheet 2 of 2

Page 134 - 6-20 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-19Table 4-1. Decal Location Legend - Rear Entry PlatformItem #800S860SJANSI0270907-20270908-2Austr

Page 135 - 6.4 OPERATOR MAINTENANCE

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 312113813 1705088 1705088(800S)1704995(860SJ)1704101 - - - - - - 1704099 - - - -14 1705089 1705089(800S

Page 136 - 6-22 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-2125 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 170150026 1701501 1701501 170

Page 137 - 3121138 – JLG Lift – 6-23

TABLE OF CONTENTSii – JLG Lift – 3121138SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.5 STEERING . . . . . . . . . . . . . . .

Page 138 - 6-24 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-22 – JLG Lift – 312113840 - -- -- -- -- -- -- -- -- -41 - -- -- -- -- -- -- -- -- -42 - -- -- -- -- -- -- -- -- -43 - -

Page 139 - 3121138 – JLG Lift – 6-25

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-23Table 4-2. Decal Location Legend - Rear Entry PlatformItem #800S860SJANSI0270907-20270908-2Austr

Page 140 - 6-26 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-24 – JLG Lift – 312113813 1705088 1705088(800S)1704995(860SJ)1704101 - - - - - - 1704099 - - - -14 1705089 1705089(800S

Page 141 - 3121138 – JLG Lift – 6-27

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-2525 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 170150026 1701501 1701501 170

Page 142 - 6-28 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION4-26 – JLG Lift – 312113840 - -- -- -- -- -- -- -- -- -41 - -- -- -- -- -- -- -- -- -42 - -- -- -- -- -- -- -- -- -43 - -

Page 143 - 3121138 – JLG Lift – 6-29

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-27Table 4-3. Decal Location Legend - Rear Entry PlatformItem #800S860SJJapan0270923-10270924-1Kore

Page 144 - Tire Damage

SECTION 4 - MACHINE OPERATION4-28 – JLG Lift – 312113816 1701502 1701502 1701502 1701502 1701502 1701502 1701502 170150217 1701503 1701503 1701503 170

Page 145 - Wheel Replacement

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-2933 - -- - - - - -- -- -- -- -34 1703980 1703981 1701600 1703985 1701791 1703983 1701600 - -35 17

Page 146 - Wheel Installation

SECTION 4 - MACHINE OPERATION4-30 – JLG Lift – 312113848 1701691 1701691 1701691 1701691 1701691 1701691 1701691 170169149 - -- - - - - -- -- -- -- -5

Page 147 - 0300134626)

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-31Figure 4-9. Decal Location - Side Entry Platform - Sheet 1 of 5

Page 148 - 6-34 – JLG Lift – 3121138

TABLE OF CONTENTS3121138 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEREGULATOR (PRIOR TO S/N 0300134626) . . .

Page 149 - Installation

SECTION 4 - MACHINE OPERATION4-32 – JLG Lift – 3121138Figure 4-10. Decal Location - Side Entry Platform - Sheet 2 of 5

Page 150 - 6-36 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-33Figure 4-11. Decal Location - Side Entry Platform - Sheet 3 of 5

Page 151 - 6.9 SUPPLEMENTAL INFORMATION

SECTION 4 - MACHINE OPERATION4-34 – JLG Lift – 3121138Figure 4-12. Decal Location - Side Entry Platform - Sheet 4 of 5

Page 152 - 6-38 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-35Figure 4-13. Decal Location - Side Entry Platform - Sheet 5 of 5

Page 153 - 3121138 – JLG Lift – 7-1

SECTION 4 - MACHINE OPERATION4-36 – JLG Lift – 3121138Table 4-4. Decal Location Legend, 800S - Side Entry Platform - Prior to S/N 0300143294Item #ANSI

Page 154 - 7-2 – JLG Lift – 3121138

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-3719 - - - - - - - - - - - - - - - -20 1702868 1705969 1702868 1704001 1705967 1704000 - - - -21 1

Page 155 - TRANSFER OF OWNERSHIP

SECTION 4 - MACHINE OPERATION4-38 – JLG Lift – 312113837 1001108496 1001108496 1001108496 1001108496 1001108496 1001108496 - - 100110849638 1706941 17

Page 156

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-3955 - - - - - - - - - - - - - - - -56 - - - - - - - - - - - - - - - -57 - - - - - - - - - - - -

Page 157

SECTION 4 - MACHINE OPERATION4-40 – JLG Lift – 3121138Table 4-5. Decal Location Legend, 800S - Side Entry Platform - S/N 0300143294 & B30000153 to

Page 158 - JLG Worldwide Locations

SECTION 4 - MACHINE OPERATION3121138 – JLG Lift – 4-4119 - - - - - - - - - - - - - - - -20 1702868 1705969 1702868 1704001 1705967 1704000 - - - -21

Related models: 800S Operator Manual

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