Jlg 40H Service Manual User Manual Page 9
- Page / 152
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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SECTION 1 - SPECIFICATIONS
3120240 – JLG Lift – 1-1
SECTION 1. SPECIFICATIONS
1.1 CAPACITIES.
Fuel Tank - 37 Gallons (140.2 L)
Hydraulic Oil Tank - 37 U.S. Gallons
(104.2 L).
Hydraulic System (Including Tank) - 70 U.S.
Gallons (264.95 L).
Torque Hub Drive - 2.5 Pints (1.18 L).
Torque Hub Swing - 2.0 Pints (1.18 L).
NOTE: Torque Hubs should be one - half full of lubricant.
(EPGL-90)
Engine Crankcase (Ford LSG423) w/Filter
5 quarts (4.73 L).
Engine Crankcase (Ford LRG423) w/Filter
5 quarts (4.73 L).
Engine Crankcase (Deutz F3L912) w/Filter
9.5 quarts (8.99 L).
Engine Crankcase (Deutz F3L1011) w/Filter
6.34 quarts (6 0 L).
Engine Crankcase (Deutz F2L511) w/Filter
3.5 quarts
Engine Crankcase (Wisconsin VG4D) w/Filter
5.0 quarts (4.73 L).
NOTE: Tolerance on all engine rpm settings is plus or minus
10%.
1.2 COMPONENT DATA.
Engine - Ford LSG423/Lrg423.
Oil capacity - 5 quarts (4.73 L) w/Filter, 4
quarts (3.79 L) w/o Filter.
Cooling System - 16 quarts (15.14 L).
Low RPM - 1000, no load.
Mid RPM - 1800, no load.
High RPM - 3000, no load.
Alternator - 40 Amp, belt drive.
Battery - 1000 cold cranking Amps, 210 min-
utes reserve capacity,12 VDC.
Fuel Consumption Low RPM - 2.03 GPH
(7.68 LPH).
Fuel Consumption High RPM - 2.73 GPH
(10.33 LPH).
Horsepower - 63 @ 2800 RPM, no load.
Engine -Ford LRG-425 D.I.S.
Oil Capacity.
4.50 Quarts (4.25 1) w/Filter.
3.50 Quarts (3.31 1) w/o Filter.
Idle RPM - 1000.
Low RPM - 1800.
High RPM - 2800.
Alternator - 95 Amp, Belt Drive.
Battery - 1000 Cold Cranking Amps, 210 minute reserve
Capacity, 12 VDC.
Fuel Consumption.
Low RPM - 3.45 GPH (13.06 lph).
High RPM - 4.60 GPH (17.41 lph).
Horsepower - 74 @ 3000 RPM, full load.
Cooling System - 16 Quarts (15.14 l.).
Engine - Deutz F3L912.
Oil capacity - 9.5 quarts (8.99L) w/Filter, 8.5
quarts (8.04 L) w/o Filter.
Low RPM 1800.
High RPM 2400.
Alternator - 85 Amp, belt drive.
Battery - 1000 cold cranking Amps, 210 minutes
reserve capacity, 12VDC.
Fuel Consumption Low RPM - 2.03 GPH
(7.68 LPH).
Fuel Consumption High RPM - 2.73 GPH
(10.33 LPH).
Horsepower - 47 @ 2800 RPM, no load.
Engine - Deutz F3L1011.
Oil Capacity - 6.34 quarts (6.0 L) w/Filter, 5.8
quarts (5.5 L) w/0 Filter.
Low RPM 2000.
High RPM 3000.
Alternator - 60 Amp, belt drive.
- October 11, 2001 1
- PRECAUTIONS 3
- REVISON LOG 4
- TABLE OF CONTENTS 5
- (Continued) 6
- SECTION 3 - TROUBLESHOOTING 6
- LIST OF FIGURES 6
- FIGURE NO. TITLE PAGE NO 6
- (INTENTIONAL BLANK PAGE) 8
- SECTION 1. SPECIFICATIONS 9
- 1-2 – JLG Lift – 3120240 10
- 3120240 – JLG Lift – 1-3 11
- SECTION 1 - SPECIFICATIONS 12
- Deutz F3L912/F3L1011 Engine 12
- Wisconsin VG4D Engine 12
- 1-8 – JLG Lift – 3120240 16
- 3120240 – JLG Lift – 1-9 17
- SECTION 2. PROCEDURES 21
- 2-2 – JLG Lift – 3120240 22
- 3120240 – JLG Lift – 2-3 23
- 2-4 – JLG Lift – 3120240 24
- 3120240 – JLG Lift – 2-5 25
- 2-6 – JLG Lift – 3120240 26
- 3120240 – JLG Lift – 2-7 27
- 2.9 CYLINDER REPAIR 29
- Disassembly 29
- Cleaning and Inspection 30
- Assembly 30
- 2.10 CYLINDER REMOVAL AND 32
- INSTALLATION 32
- Telescope Cylinder Removal 32
- 2-14 – JLG Lift – 3120240 34
- Inspection 36
- 3120240 – JLG Lift – 2-19 39
- 2-20 – JLG Lift – 3120240 40
- 3120240 – JLG Lift – 2-21 41
- 2-22 – JLG Lift – 3120240 42
- Linkage 43
- Mounting-Controller 44
- Power Distribution 44
- Troubleshooting 48
- 2.17 THROTTLE CHECKS AND 49
- ADJUSTMENTS - DEUTZ F2L511 49
- ENGINE. (SEE FIGURE 2-8.) 49
- 3120240 – JLG Lift – 2-33 53
- 3120240 – JLG Lift – 2-35 55
- ADJUSTMENT 78
- 2.23 SWING BEARING 79
- Wear Tolerance 80
- Installation 81
- Swing Bearing Torque Values 82
- Repair 85
- 2.26 SWING DRIVE BRAKE, MICO 91
- (MACHINES BUILT PRIOR TO MAY 91
- 1992). (SEE FIGURE 2-39.) 91
- 2-72 – JLG Lift – 3120240 92
- Bleeding 94
- 3120240 – JLG Lift – 2-75 95
- 3120240 – JLG Lift – 2-77 97
- 3120240 – JLG Lift – 2-79 99
- SECTION 2 - PROCEDURES 100
- 3120240 – JLG Lift – 2-81 101
- 3120240 – JLG Lift – 2-83 103
- 3120240 – JLG Lift – 2-85 105
- 3120240 – JLG Lift – 2-87 107
- 3120240 – JLG Lift – 2-89 109
- INSPECTION SCHEDULE 110
- 2-92 – JLG Lift – 3120240 112
- SECTION 3. TROUBLESHOOTING 113
- SECTION 3 - TROUBLESHOOTING 114
- JLG Worldwide Locations 152
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