Jlg 40H Service Manual User Manual Page 10
- Page / 152
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
Rated. / 5. Based on customer reviews
SECTION 1 - SPECIFICATIONS
1-2 – JLG Lift – 3120240
Battery - 1000 cold cranking Amps, 210 min-
utes reserve capacity, 12VDC.
Fuel Consumption Low RPM - 1.9 GPH (7.19
LPH).
Fuel Consumption High RPM - 2.5 GPH (9.46
LPH).
Horsepower - 42@ 3000 RPM, no load.
Engine - Deutz F2L511.
Oil Capacity - 3.5 quarts (3.31 L) w/Filter, 3.0 quarts (2.84
L) w/o Filter.
Low RPM 1800.
High RPM 2500.
Alternator - 33 Amp, belt drive.
Battery - 1000 cold cranking Amps, 210 minutes
reserve capacity, 12 VDC.
Fuel Consumption Low RPM - 2.03 GPH (7.68 LPH).
Fuel Consumption High RPM - 2.73 GPH (10.34 LPH).
Horsepower - 47 @ 2300 RPM, full load.
Engine - Wisconsin VG4D.
Oil Capacity - 5 quarts (4.73 L) w/Filter, 4.5 quarts (4.26
L) w/o Filter.
Low RPM 1800, no load.
High RPM 2400, no load.
Alternator - 35 Amp, belt drive.
Battery - 1000 cold cranking Amps, 210 minutes
reserve capacity, 12 VDC.
Fuel Consumption Low RPM - 3.21 GPH (12.15 LPH).
Fuel Consumption High RPM - 3.89 GPH (14.72 LPH).
Horsepower - 37 @ 2500 RPM, full load.
Drive System.
Tires - 12.5 x 15, 12 ply rating, 72 PSI. (5 Bar) (4 WD
Same).
Tires - 14 x 17.5, 8 ply rating, 45 PSI. (3 Bar) (4 WD
Same).
Drive Motor Displacement - 2.48 in3/Rev.
Drive Hub Ratio - 49.29:1.
Steer System.
Tires - 12.5 x 15, 12 ply rating, 72 PSI. (5 Bar).
Toe-in, adjust for 1/4 in. (6.35 mm) overall.
Swing System.
Swing Motor - Displacement - 3.0 in3/Rev.
Swing Hub - Ratio - 69:1.
Swing Brake - Automatic spring applied, hydraulically
released disc brakes.
Hydraulic Pump.
Ford LSG423, Deutz F3L912, Wisconsin VG4D with
Racine Valves (Single Speed Drive Motors).
First Section to Proportional Valve-Drive, Lift, Swing -
14.5 GPM (54.88 LPM).
Second Section to High Drive - 9.5 GPM (35.96 LPM).
Third Section to Bang-Bang valve level, Telescope,
Steer, Rotate - 9.5 GPM (35.96 LPM).
Clockwise Rotation.
Ford LSG423, Deutz F3L912, Wisconsin VG4D with
Racine Valves (2 Speed Drive Motors).
First Section to Proportional Valve-Drive, Lift, Swing -
10.8 GPM (40.88 LPM).
Second Section to High Drive - 6.3 GPM (23.85 LPM).
Third Section to Bang-Bang valve level, Telescope,
Steer, Rotate - 6.3 GPM (23.85 LPM).
Clockwise Rotation.
Ford LSG423, Ford LRG423, Deutz F3L912, Deutz
F3L1011, Wisconsin VG4D with Vickers Valves (2 Speed
Drive Motors).
First Section to Proportional Valve-Drive, Lift, Swing -
15 GPM (56.78 LPM).
Second Section to High Drive - 9 GPM (34.07 LPM).
Third Section to Bang-Bang Valve Level, Telescope,
Steer, Rotate - 9 GPM (34.07 LPM).
Clockwise Rotation.
Auxiliary Power Pump.
Two section, 3.75 GPM (14.19 lpm) each section, 12
VDC motor, clockwise rotation.
Hydraulic Filter - Tank.
Return - Bypass Type.
10 Microns Nominal.
Hydraulic Filter - On-line (Racine Valve
Only).
Return - Non-Bypass Type.
- October 11, 2001 1
- PRECAUTIONS 3
- REVISON LOG 4
- TABLE OF CONTENTS 5
- (Continued) 6
- SECTION 3 - TROUBLESHOOTING 6
- LIST OF FIGURES 6
- FIGURE NO. TITLE PAGE NO 6
- (INTENTIONAL BLANK PAGE) 8
- SECTION 1. SPECIFICATIONS 9
- 1-2 – JLG Lift – 3120240 10
- 3120240 – JLG Lift – 1-3 11
- SECTION 1 - SPECIFICATIONS 12
- Deutz F3L912/F3L1011 Engine 12
- Wisconsin VG4D Engine 12
- 1-8 – JLG Lift – 3120240 16
- 3120240 – JLG Lift – 1-9 17
- SECTION 2. PROCEDURES 21
- 2-2 – JLG Lift – 3120240 22
- 3120240 – JLG Lift – 2-3 23
- 2-4 – JLG Lift – 3120240 24
- 3120240 – JLG Lift – 2-5 25
- 2-6 – JLG Lift – 3120240 26
- 3120240 – JLG Lift – 2-7 27
- 2.9 CYLINDER REPAIR 29
- Disassembly 29
- Cleaning and Inspection 30
- Assembly 30
- 2.10 CYLINDER REMOVAL AND 32
- INSTALLATION 32
- Telescope Cylinder Removal 32
- 2-14 – JLG Lift – 3120240 34
- Inspection 36
- 3120240 – JLG Lift – 2-19 39
- 2-20 – JLG Lift – 3120240 40
- 3120240 – JLG Lift – 2-21 41
- 2-22 – JLG Lift – 3120240 42
- Linkage 43
- Mounting-Controller 44
- Power Distribution 44
- Troubleshooting 48
- 2.17 THROTTLE CHECKS AND 49
- ADJUSTMENTS - DEUTZ F2L511 49
- ENGINE. (SEE FIGURE 2-8.) 49
- 3120240 – JLG Lift – 2-33 53
- 3120240 – JLG Lift – 2-35 55
- ADJUSTMENT 78
- 2.23 SWING BEARING 79
- Wear Tolerance 80
- Installation 81
- Swing Bearing Torque Values 82
- Repair 85
- 2.26 SWING DRIVE BRAKE, MICO 91
- (MACHINES BUILT PRIOR TO MAY 91
- 1992). (SEE FIGURE 2-39.) 91
- 2-72 – JLG Lift – 3120240 92
- Bleeding 94
- 3120240 – JLG Lift – 2-75 95
- 3120240 – JLG Lift – 2-77 97
- 3120240 – JLG Lift – 2-79 99
- SECTION 2 - PROCEDURES 100
- 3120240 – JLG Lift – 2-81 101
- 3120240 – JLG Lift – 2-83 103
- 3120240 – JLG Lift – 2-85 105
- 3120240 – JLG Lift – 2-87 107
- 3120240 – JLG Lift – 2-89 109
- INSPECTION SCHEDULE 110
- 2-92 – JLG Lift – 3120240 112
- SECTION 3. TROUBLESHOOTING 113
- SECTION 3 - TROUBLESHOOTING 114
- JLG Worldwide Locations 152
Related products and manuals for Special machinery Jlg 40H Service Manual
(124 pages)
(178 pages)
(128 pages)
(176 pages)
(72 pages)© 2020, manymanuals.com. All rights reserved. | 0.791 s |
Manymanuals.com
Manymanuals.de
Manymanuals.fr
Manymanuals.it
Manymanuals.pl
Manymanuals.cz
Manymanuals.es
Manymanuals-pt.com
Comments to this Manuals