Jlg 120-SXJ Operator Manual User Manual Page 1

Operators and Safety ManualModel100SX110SX110SXJ120SXJ3121809May 30, 2002ANSI

iv – JLG Lift – 3121809TABLE OF CONTENTS (Continued) This page left blank intentionally.

SECTION 1 - SAFETY PRECAUTIONS3121809 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121809inspection requirements as specified in the machine’sService and Maintenance Manual. • Ensure th

SECTION 1 - SAFETY PRECAUTIONS3121809 – JLG Lift – 1-3Trip and Fall Hazards JLG Industries, Inc. requires that all persons in the plat-form wear a ful

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121809• Maintain a clearance of at least 10 ft (3m) between anypart of the machine and its occupants,

SECTION 1 - SAFETY PRECAUTIONS3121809 – JLG Lift – 1-5• Keep the chassis of the machine a minimum distanceof 0.6m (2 ft.) from holes, bumps, drop-offs

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 31218091.5 MAINTENANCEGeneralThis section contains general safety precautions whichmust be observed dur

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3121809Turntable1. Check turntable and turntable lock for damage,loose or missing parts, and se

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-3Figure 2-1. Machine Nomenclature - 100SX and 110SX

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3121809Figure 2-2. Machine Nomenclature - 110SXJ and 120SXJ

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-5Platform1. Check platform and control console for damage,loose or missing parts, and sec

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3121809Figure 2-3. Daily Walk-Around Inspection Diagram

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-7GENERALBegin the “Walk-Around Inspection” at Item 1, as notedon the diagram. Continue to

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 312180925. Cowling and Latches, Right Side - All cowling andlatches in working condition, prope

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-92.5 DAILY FUNCTIONAL CHECKTHE LOAD MANAGEMENT SYSTEM AND THE AXLES (PROPEREXTENSION AND

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 31218092. Load Management System.a. Extend all axles fully.b. With the boom fully retracted, r

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-1116. Ground Controls.Place GROUND/PLATFORM SELECT switch toGROUND. Start engine. Platfor

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3121809Figure 2-6. Lubrication Point Location

SECTION 2 - PREPARATION AND INSPECTION3121809 – JLG Lift – 2-13Table 2-1. Lubrication Chart ComponentsNumber/TypeLube PointsLube & MethodIntervalH

FOREWORD3121809 – JLG Lift – a FOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is t

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 3121809SIZE412126677891212121416181820202424202432324010111213141618283236404861-1/21-1/23.810

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALIMPORTANT

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31218093.3 CONTROLS AND INDICATORSGround Controls1. Power/Emergency Stop SwitchP

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-3Figure 3-1. Ground Control Console

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 31218097. Hourmeter.An hourmeter, installed in the right side of theGround Contr

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-513. Battery Charging Indicator.When illuminated indicates a problem in th

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31218096. Front/Rear Jack SwitchThis switch allows the operator to select betwee

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-7Platform StationNOTE: For engine starting, the footswitch must be in ther

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 3121809Figure 3-4. Platform Control Console

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-9NOTE: LIFT, SWING, and DRIVE control levers or switchesare spring-loaded

FOREWORDb – JLG Lift – 3121809SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSThis is the Safety Alert Symbol. It is used to alert you to thepotential p

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 312180913. Platform LevelThe PLATFORM LEVEL control switch allows theoperator t

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-11NOTE: One of the capacity indicator lights should be illumi-nated at all

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 3121809Figure 3-5. Caution, Danger, Warning Decal Location - Sheet 1 of 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-13Figure 3-6. Caution, Danger, Warning Decal Location - Sheet 2 of 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 3121809P/N 1701518P/N 1703806 A

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-15P/N 1703807 A

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 3121809P/N 1704606 AP/N 1704755 A

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-17Figure 3-7. Control Panel Symbols - Sheet 1

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 3121809Figure 3-8. Control Panel Symbols - Sheet 2

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3121809 – JLG Lift – 3-19Figure 3-9. Control Panel Symbols - Sheet 3

FOREWORD3121809 – JLG Lift – cFOR :•Accident Reporting•Product Safety Publications•Current Owner Updates•Questions Regarding Product Safety•Standard

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SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31218094.2 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge of the operating charact

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-3Figure 4-1. Position of Least Forward Stability

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121809Figure 4-2. Position of Least Backward Stability - 100SX and 110SX

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-5Figure 4-3. Position of Least Backward Stability - 110SXJ & 120SXJ

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31218094.3 GENERALThis section provides the necessary information neededto operate the machine. Included

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-7Traveling Forward or Reverse4. With engine running, depress footswitch and posi-tion DRIVE contro

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31218094.8 PLATFORMLoading From Ground Level1. Position chassis on a smooth, firm and level surface.2. I

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-95. Position Drive/Steer/Jacks/Axle controller located onplatform control console to Extend Axles

FOREWORDd – JLG Lift – 3121809REVISION LOGOriginal Issue - May 1, 2000Revised - July 27, 2000Revised - April 30, 2002Revised - May 30, 2002

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31218096. Push and hold the Jack/Steer/Axle Select switch inthe Axle position.7. Position Drive/Steer/J

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-114. Push and hold the Jack/Steer/Axle Select switch inthe Jack position.5. Position the Front Ste

SECTION 4 - MACHINE OPERATION4-12 – JLG Lift – 3121809NOTE: If no function is selected and the power is still on, thejack will automatically retract a

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-13Figure 4-6. Lifting Chart - 100SX and 110SX

SECTION 4 - MACHINE OPERATION4-14 – JLG Lift – 3121809Figure 4-7. Lifting Chart - 110SXJ

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-15Figure 4-8. Lifting Chart - 120SXJ

SECTION 4 - MACHINE OPERATION4-16 – JLG Lift – 31218094.11 BOOMA RED TILT ALARM WARNING LIGHT, LOCATED ON THE CON-TROL CONSOLE, LIGHTS WHEN THE CHASSI

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-174.13 TIE DOWN AND LIFTINGWhen transporting machine, boom must be in the stowedmode with turntabl

SECTION 4 - MACHINE OPERATION4-18 – JLG Lift – 3121809After towing the machine, complete the following:1. Actuate steer/tow selector valve for steerin

SECTION 4 - MACHINE OPERATION3121809 – JLG Lift – 4-19Figure 4-10. Swing-Away Jib

3121809 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

SECTION 4 - MACHINE OPERATION4-20 – JLG Lift – 3121809This page left blank intentionally.

SECTION 5 - OPTIONAL EQUIPMENT3121809 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 MOTION ALARMA 12-volt alarm horn, mounted on the turntable, pr

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3121809This page left blank intentionally.

SECTION 6 - EMERGENCY PROCEDURES3121809 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERALThis section provides information on the procedures

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3121809functions. Training should include operation of themachine, review and understanding of this s

SECTION 7 - INSPECTION AND REPAIR LOG3121809 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121809Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

ii – JLG Lift – 3121809TABLE OF CONTENTS (Continued) TABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.Placards . . . . . . . .

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free:

3121809 – JLG Lift – iii TABLE OF CONTENTSTABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.Operator Unable to Control M