Jlg 10MSP Service Manual manuals

Jlg 10MSP Service Manual User Manual (154 pages)

Brand: Jlg | Category: Special machinery | Size: 6.57 MB |

English

Table of contents

Vertical Lift

1

A. GENERAL

3

B. HYDRAULIC SYSTEM SAFETY

3

C. MAINTENANCE

3

REVISION LOG

4

LIST OF FIGURES

10

LIST OF TABLES

11

TABLE OF CONTENTS

12

3121228 – JLG Lift – 1-1

13

1.1 CAPACITIES

14

1.2 COMPONENT DATA

14

1.3 PERFORMANCE DATA

14

1.4 TORQUE REQUIREMENTS

15

1.5 CYLINDER SPECIFICATIONS

15

1.6 SERIAL NUMBER LOCATIONS

15

1.7 LUBRICATION

15

1-4 – JLG Lift – 3121228

16

1.8 TORQUE SPECIFICATIONS

17

1-6 – JLG Lift – 3121228

18

SOCKET HEAD CAP SCREWS

19

3121228 – JLG Lift – 1-9

21

1-10 – JLG Lift – 3121228

22

Magni Coating (Ref 4150701)*

23

1-12 – JLG Lift – 3121228

24

AND MAINTENANCE

25

INSPECTION SCHEDULE

26

3121228 – JLG Lift – 2-3

27

INTERVAL

27

Footnotes:

28

GUIDELINES

29

2-6 – JLG Lift – 3121228

30

TIGHT JOINTS

31

ABNORMAL PROTRUSION OR

31

TURNED PINS

31

ARC-LIKE CRACKED PLATES

31

(STRESS CORROSION)

31

2.4 LUBRICATION INFORMATION

32

SECTION 3. BASE COMPONENTS

33

3.2 BASE FRAME COVERS

34

SECTION 3 - BASE COMPONENTS

35

3.3 DRIVE AND CASTER WHEELS

36

Tire Wear and Damage

36

Wheel and Tire Replacement

36

Wheel Installation

36

INSTALLATION

37

Replacing Drive Motor Brushes

41

Gear Box Main Disassembly

43

Input Carrier Disassembly

44

Hub - Disassembly

45

Spindle Disassembly

46

Spindle Sub-Assembly

47

Hub Sub-Assembly

48

Input Carrier Sub-Assembly

49

Main Gear Box Sub-Assembly

50

3.6 PUMP-MOTOR ASSEMBLY

52

SERVICE PROCEDURE

52

After Filter Pressure Check

53

Filter Screen Remove/Install

57

Pump Remove/Install

57

SERVICE PROCEDURES

58

Control Console

60

Algorithm

62

3121228 – JLG Lift – 4-1

65

4.2 CONTROL COMPONENTS

66

Traction Control Module

67

Remove/Install

68

3121228 – JLG Lift – 4-5

69

4-6 – JLG Lift – 3121228

70

4.3 GROUND CONTROL MODULE

71

Cover Removal/Installation

72

3121228 – JLG Lift – 4-9

73

4.4 GROUND CONTROL MODULE

74

PROGRAMMING

74

Programming Mode Selection

75

3121228 – JLG Lift – 4-13

77

4-14 – JLG Lift – 3121228

78

4-16 – JLG Lift – 3121228

80

3121228 – JLG Lift – 4-17

81

4-18 – JLG Lift – 3121228

82

SECTION 5. MAST COMPONENTS

83

SWITCH - OPTION

85

SPECIAL TOOL

86

Mast Removal

88

Mast Installation

89

Mast Disassembly Procedure

89

Mast Section-3 - Removal

90

Mast Section-2 - Removal

90

5.9 CYLINDER DISASSEMBLY

91

Cylinder Assembly

92

5.10 MAST ASSEMBLY

94

Mast Section 1 - Assembly

95

Mast Section 2 - Assembly

95

Mast Section 3 - Assembly

98

SECTION 5 - MAST COMPONENTS

100

Mast Section 4 - Assembly

100

CABLES ADJUSTMENT

103

SECTION 6. TROUBLESHOOTING

105

SECTION 6 - TROUBLESHOOTING

106

Requirements:

109

Procedure

109

6.6 ELECTRICAL SWITCH TESTING

110

Basic Check

110

Limit Switches

110

Automatic Switches

111

6-12 – JLG Lift – 3121228

116

3121228 – JLG Lift – 6-13

117

3121228 – JLG Lift – 6-15

119

Code 02 - RESERVED

122

Code 03 - RESERVED

122

Code 04 - Tilt Condition

123

Code 05 - RESERVED

123

Code 28 - RESERVED

132

Code 29 - RESERVED

132

3121228 – JLG Lift – 6-31

135

6-32 – JLG Lift – 3121228

136

Machine Will Not Power Up

139

6.13 MAST TROUBLESHOOTING

140

Won’t Climb Grade

145

Machine Won’t Drive Straight

147

Noise From Drive Assembly

148

1870201_G

150

Keyed Switch

150

Removed for

150

Australia Spec

150

1870201 G

151

JLG Worldwide Locations

154

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