Jlg M400 Operator Manual User Manual Page 92
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SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE
6-10 – JLG Lift – 3121644
6.3 MAINTENANCE AND LUBRICATION
NOTE: The following numbers correspond to those in Figure 6-2., E400
Maintenance & Lubrication Diagram.
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL
CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED
TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE
INCREASED ACCORDINGLY.
1. Swing Bearing
Lube Point(s) - 2 Grease Fittings
Capacity - A/R
Lube - MPG
Interval - Every 3 months or 150 hrs of operation
Comments - Remote Access (Optional)
Table 6-10. Lubrication Specifications.
KEY SPECIFICATIONS
MPG Multipurpose Grease having a minimum dripping point of 350 degrees F.
Excellent water resistance and adhesive qualities; and being of extreme
pressure type (Timken OK 40 pounds minimum).
EPGL Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or
Mil-Spec Mil-L-2105.
HO Hydraulic Oil. Mobil DTE-11M
OG* Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG Part
No. 3020027)
BG* Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
LL Synthetic Lithium Lubricant, Gredag 741 Grease. (JLG Part No. 3020022)
EO Engine (crankcase) Oil. Gas - API SF/SG cla ss, MIL- L-210 4. D i es el - API C C/ CD
class, MIL-L-2104B/MIL-L-2104C.
*MPG may be substituted for these lubricants, if necessary, but service intervals will be
reduced.
- Operation and Safety Manual 1
- FOREWORD 3
- Contact: 5
- Outside USA: 5
- REVISION LOG 6
- TABLE OF CONTENTS 10
- 1.1 GENERAL 11
- 1.2 PRE-OPERATION 11
- Workplace Inspection 12
- Machine Inspection 13
- 1.3 OPERATION 13
- General 13
- Trip and Fall Hazards 14
- Electrocution Hazards 15
- 1-6 – JLG Lift – 3121644 16
- Tipping Hazards 17
- 1-8 – JLG Lift – 3121644 18
- 3121644 – JLG Lift – 1-9 19
- 1-10 – JLG Lift – 3121644 20
- 1.5 MAINTENANCE 21
- Maintenance Hazards 21
- 1-12 – JLG Lift – 3121644 22
- Battery Hazards 23
- 1-14 – JLG Lift – 3121644 24
- 2.1 PERSONNEL TRAINING 25
- Operator Training 25
- Training Supervision 25
- Operator Responsibility 25
- 2-2 – JLG Lift – 3121644 26
- 3121644 – JLG Lift – 2-3 27
- Pre-Start Inspection 28
- Function Check 29
- 2-6 – JLG Lift – 3121644 30
- 3121644 – JLG Lift – 2-7 31
- 2-8 – JLG Lift – 3121644 32
- 3121644 – JLG Lift – 2-9 33
- 2-10 – JLG Lift – 3121644 34
- 3.1 GENERAL 35
- 3.2 CONTROLS AND INDICATORS 35
- Ground Control Station 36
- 3121644 – JLG Lift – 3-3 37
- 3-4 – JLG Lift – 3121644 38
- 3121644 – JLG Lift – 3-5 39
- Platform Station 40
- 3121644 – JLG Lift – 3-7 41
- 3-8 – JLG Lift – 3121644 42
- 3121644 – JLG Lift – 3-9 43
- 3-10 – JLG Lift – 3121644 44
- 3121644 – JLG Lift – 3-11 45
- 3-12 – JLG Lift – 3121644 46
- 3121644 – JLG Lift – 3-13 47
- 3-14 – JLG Lift – 3121644 48
- 3121644 – JLG Lift – 3-15 49
- 3-16 – JLG Lift – 3121644 50
- SECTION 4. MACHINE OPERATION 51
- Stability 52
- 4.3 MOTOR OPERATION 52
- Power/Emergency Stop 52
- SECTION 4 - MACHINE OPERATION 53
- Platform/Ground Select Switch 55
- Motor Activation 55
- 4.4 TRAVELING (DRIVING) 55
- Traveling Forward and Reverse 56
- 4.5 STEERING 58
- 4.6 PLATFORM 58
- Loading From Ground Level 58
- Platform Level Adjustment 59
- Platform Rotation 59
- Jib Swing 59
- 4.7 BOOM 60
- Swinging the Boom 60
- 4.8 GENERATOR 61
- Automatic Operating Mode 61
- Battery Only Operating Mode 61
- 4.9 INVERTER 62
- 4.10 MACHINE FUNCTION SPEEDS 62
- 4.12 SHUT DOWN AND PARK 63
- Tie Down 64
- 5.1 GENERAL 81
- 5.3 EMERGENCY OPERATION 81
- 5.5 MANUAL DESCENT SYSTEM 82
- 5.6 MANUAL SWING OVERRIDE 82
- 6.1 INTRODUCTION 83
- 6.2 OPERATING SPECIFICATIONS 83
- 6-2 – JLG Lift – 3121644 84
- Capacities Tires 85
- Dimensional Data 86
- Torque Specifications 86
- Hydraulic Oil 87
- Critical Stability Weights 88
- Serial Number Locations 89
- 6-8 – JLG Lift – 3121644 90
- 3121644 – JLG Lift – 6-9 91
- 6-10 – JLG Lift – 3121644 92
- 3121644 – JLG Lift – 6-11 93
- 6-12 – JLG Lift – 3121644 94
- 3121644 – JLG Lift – 6-13 95
- 6-14 – JLG Lift – 3121644 96
- 3121644 – JLG Lift – 6-15 97
- 6-16 – JLG Lift – 3121644 98
- Optional On Board Generator 99
- 6.5 TIRES & WHEELS 100
- Tire Inflation 100
- Tire Damage 100
- Tire Replacement 100
- Wheel Replacement 101
- Wheel Installation 101
- 6.6 SUPPLEMENTAL INFORMATION 102
- 3121644 – JLG Lift – 7-1 103
- 7-2 – JLG Lift – 3121644 104
- TRANSFER OF OWNERSHIP 105
- JLG Worldwide Locations 108
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