Jlg M400 Operator Manual User Manual Page 13
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SECTION 1 - SAFETY PRECAUTIONS
3121644 – JLG Lift – 1-3
Machine Inspection
• Do not operate this machine until the inspections and func-
tional checks as specified in Section 2 of this manual have
been performed.
• Do not operate this machine until it has been serviced and
maintained according to the maintenance and inspection
requirements as specified in the machine’s Service and Main-
tenance Manual.
• Ensure all safety devices are operating properly. Modification
of these devices is a safety violation.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE
ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
• Do not operate any machine on which the safety or instruction
placards or decals are missing or illegible.
• Check the machine for modifications to original components.
Ensure that any modifications have been approved by JLG.
• Avoid accumulation of debris on platform floor. Keep mud, oil,
grease, and other slippery substances from footwear and plat-
form floor.
1.3 OPERATION
General
• Machine operation requires your full attention. Bring the
machine to a full stop before using any device, i.e. cell phones,
two-way radios, etc. that will distract your attention from
safely operating the machine.
• Do not use the machine for any purpose other than position-
ing personnel, their tools, and equipment.
• Before operation, the user must be familiar with the machine
capabilities and operating characteristics of all functions.
• Never operate a malfunctioning machine. If a malfunction
occurs, shut down the machine. Remove the unit from service
and notify the proper authorities.
• Do not remove, modify, or disable any safety devices.
• Never slam a control switch or lever through neutral to an
opposite direction. Always return switch to neutral and stop
before moving the switch to the next function. Operate con-
trols with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.
- Operation and Safety Manual 1
- FOREWORD 3
- Contact: 5
- Outside USA: 5
- REVISION LOG 6
- TABLE OF CONTENTS 10
- 1.1 GENERAL 11
- 1.2 PRE-OPERATION 11
- Workplace Inspection 12
- Machine Inspection 13
- 1.3 OPERATION 13
- General 13
- Trip and Fall Hazards 14
- Electrocution Hazards 15
- 1-6 – JLG Lift – 3121644 16
- Tipping Hazards 17
- 1-8 – JLG Lift – 3121644 18
- 3121644 – JLG Lift – 1-9 19
- 1-10 – JLG Lift – 3121644 20
- 1.5 MAINTENANCE 21
- Maintenance Hazards 21
- 1-12 – JLG Lift – 3121644 22
- Battery Hazards 23
- 1-14 – JLG Lift – 3121644 24
- 2.1 PERSONNEL TRAINING 25
- Operator Training 25
- Training Supervision 25
- Operator Responsibility 25
- 2-2 – JLG Lift – 3121644 26
- 3121644 – JLG Lift – 2-3 27
- Pre-Start Inspection 28
- Function Check 29
- 2-6 – JLG Lift – 3121644 30
- 3121644 – JLG Lift – 2-7 31
- 2-8 – JLG Lift – 3121644 32
- 3121644 – JLG Lift – 2-9 33
- 2-10 – JLG Lift – 3121644 34
- 3.1 GENERAL 35
- 3.2 CONTROLS AND INDICATORS 35
- Ground Control Station 36
- 3121644 – JLG Lift – 3-3 37
- 3-4 – JLG Lift – 3121644 38
- 3121644 – JLG Lift – 3-5 39
- Platform Station 40
- 3121644 – JLG Lift – 3-7 41
- 3-8 – JLG Lift – 3121644 42
- 3121644 – JLG Lift – 3-9 43
- 3-10 – JLG Lift – 3121644 44
- 3121644 – JLG Lift – 3-11 45
- 3-12 – JLG Lift – 3121644 46
- 3121644 – JLG Lift – 3-13 47
- 3-14 – JLG Lift – 3121644 48
- 3121644 – JLG Lift – 3-15 49
- 3-16 – JLG Lift – 3121644 50
- SECTION 4. MACHINE OPERATION 51
- Stability 52
- 4.3 MOTOR OPERATION 52
- Power/Emergency Stop 52
- SECTION 4 - MACHINE OPERATION 53
- Platform/Ground Select Switch 55
- Motor Activation 55
- 4.4 TRAVELING (DRIVING) 55
- Traveling Forward and Reverse 56
- 4.5 STEERING 58
- 4.6 PLATFORM 58
- Loading From Ground Level 58
- Platform Level Adjustment 59
- Platform Rotation 59
- Jib Swing 59
- 4.7 BOOM 60
- Swinging the Boom 60
- 4.8 GENERATOR 61
- Automatic Operating Mode 61
- Battery Only Operating Mode 61
- 4.9 INVERTER 62
- 4.10 MACHINE FUNCTION SPEEDS 62
- 4.12 SHUT DOWN AND PARK 63
- Tie Down 64
- 5.1 GENERAL 81
- 5.3 EMERGENCY OPERATION 81
- 5.5 MANUAL DESCENT SYSTEM 82
- 5.6 MANUAL SWING OVERRIDE 82
- 6.1 INTRODUCTION 83
- 6.2 OPERATING SPECIFICATIONS 83
- 6-2 – JLG Lift – 3121644 84
- Capacities Tires 85
- Dimensional Data 86
- Torque Specifications 86
- Hydraulic Oil 87
- Critical Stability Weights 88
- Serial Number Locations 89
- 6-8 – JLG Lift – 3121644 90
- 3121644 – JLG Lift – 6-9 91
- 6-10 – JLG Lift – 3121644 92
- 3121644 – JLG Lift – 6-11 93
- 6-12 – JLG Lift – 3121644 94
- 3121644 – JLG Lift – 6-13 95
- 6-14 – JLG Lift – 3121644 96
- 3121644 – JLG Lift – 6-15 97
- 6-16 – JLG Lift – 3121644 98
- Optional On Board Generator 99
- 6.5 TIRES & WHEELS 100
- Tire Inflation 100
- Tire Damage 100
- Tire Replacement 100
- Wheel Replacement 101
- Wheel Installation 101
- 6.6 SUPPLEMENTAL INFORMATION 102
- 3121644 – JLG Lift – 7-1 103
- 7-2 – JLG Lift – 3121644 104
- TRANSFER OF OWNERSHIP 105
- JLG Worldwide Locations 108
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