Jlg 601S Parts Manual User Manual

Illustrated Parts ManualModels601SP/N3120867September 26, 2012

1-2 601S 3120867SECTION 1 FRAMEFIGURE 1-1. 4WD FRONT AXLE AND STEERING INSTALLATIONS (PRIOR TO S/N 85132)

2-54 601S 3120867SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRI

3120867 601S 2-55SECTION 2 TURNTABLE44 Use Item 93A 1 Ring, Back-Up45 Use Item 93A 1 O-Ring46 7007452 1 Cover, Gerotor47 7007453 3 Bolt, Hex48 7007208

2-56 601S 3120867SECTION 2 TURNTABLE88 7007476 1 Adapter, Auxiliary Pump89 7021217 1 Spacer/Gasket90 7021206 1 Nut91 7024800 2 Spring 92 7021201 1 Bra

3120867 601S 2-57SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER

2-58 601S 3120867SECTION 2 TURNTABLEFIGURE 2-14. PISTON PUMP ASSEMBLY (WITH HYDRAULIC WELDER)

3120867 601S 2-59SECTION 2 TURNTABLEFIGURE 2-14. PISTON PUMP ASSEMBLY (WITH HYDRAULIC WELDER)ITEM # PART NUMBER QTY. DESCRIPTION REV.3600333 Ref. PIS

2-60 601S 3120867SECTION 2 TURNTABLE164 Not Used165 7021264 2 Spring (Part of Items 1103 & 1104)166 Not Used167 7007494 1 Piston, Servo168 Use Ite

3120867 601S 2-61SECTION 2 TURNTABLE939 to 1000 Not Used1001 7007472 1 Valve, Bypass1002 Use Item 1600A 1 Ring, Back-up1003 Use Item 1600A 1 O-Ring100

2-62 601S 3120867SECTION 2 TURNTABLEFIGURE 2-15. GEAR PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) 1011031021045061124521139871310

3120867 601S 2-63SECTION 2 TURNTABLEFIGURE 2-15. GEAR PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER)ITEM # PART NUMBER QTY. DESCRIPTION REV.3600242 Ref. GE

3120867 601S 1-3SECTION 1 FRAMEFIGURE 1-1. 4WD FRONT AXLE AND STEERING INSTALLATIONS (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.

2-64 601S 3120867SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLY (WITH HYDRAULIC WELDER)

3120867 601S 2-65SECTION 2 TURNTABLEFIGURE 2-16. GEAR PUMP ASSEMBLY (WITH HYDRAULIC WELDER)ITEM # PART NUMBER QTY. DESCRIPTION REV.3600297 Ref. GEAR

2-66 601S 3120867SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONS

3120867 601S 2-67SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.0257921 Ref. TANKS INSTALLATION 7/F0271598

2-68 601S 3120867SECTION 2 TURNTABLE105 1 Filler Neck Assembly Options:7014810 Filler - Machines without Hydraulic Welder (Prior to S/N 68132)7020256

3120867 601S 2-69SECTION 2 TURNTABLEFIGURE 2-17. TANK INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-70 601S 3120867SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATION (PRIOR TO S/N 85132) 464655773232118

3120867 601S 2-71SECTION 2 TURNTABLEFIGURE 2-18. ROTARY COUPLING INSTALLATION (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255262 Ref

2-72 601S 3120867SECTION 2 TURNTABLEFIGURE 2-19. ROTARY COUPLING INSTALLATION (S/N 85132 TO PRESENT) 799769944105109832200A200B1101141191201211

3120867 601S 2-73SECTION 2 TURNTABLEFIGURE 2-19. ROTARY COUPLING INSTALLATION (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.0274211 R

1-4 601S 3120867SECTION 1 FRAME59 0642012 1 Bolt 5/8”-11NC x 1 1/2”60 4740158 1 Thrustwasher61 0961950 2 Bushing, Garmax62 3538047 2 Plate, Axle Wear6

2-74 601S 3120867SECTION 2 TURNTABLE123 1 Seal Options:7026189 Coupling p/n 1660257 (Prior to S/N 113987)Use Item 200B Coupling p/n 1660303 (S/N 11398

3120867 601S 2-75SECTION 2 TURNTABLEFIGURE 2-19. ROTARY COUPLING INSTALLATION (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R

2-76 601S 3120867SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 62137)

3120867 601S 2-77SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 62137)ITEM # PART NUMBER QTY. DESCRIPTION REV.0861289 Ref.

2-78 601S 3120867SECTION 2 TURNTABLE43 4460630 1 Marker, Terminal (Ignition)44 4760600 2 Lockwasher #645 3310601 2 Nut #6-32NC 46 4360314 1 Switch, To

3120867 601S 2-79SECTION 2 TURNTABLEFIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 62137) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-80 601S 3120867SECTION 2 TURNTABLEFIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 62137 TO PRESENT) 5A5A25265413112141532336294142

3120867 601S 2-81SECTION 2 TURNTABLEFIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 62137 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION R

2-82 601S 3120867SECTION 2 TURNTABLE25 4460470 1 Nut, Terminal26 4460471 1 Lockwasher, Terminal27 4460488 A/R Mounting Base, Terminal28 4460526 1 Conn

3120867 601S 2-83SECTION 2 TURNTABLEFIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 62137 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. D

3120867 601S 1-5SECTION 1 FRAME208 4641051 2 Valve, Flow Divider 4WD7020047 1 Cartridge (1 Per Valve)7020051 1 Seal Kit7020048 1 Plug, Orifice209 4060

2-84 601S 3120867SECTION 2 TURNTABLEFIGURE 2-22. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

3120867 601S 2-85SECTION 2 TURNTABLEFIGURE 2-22. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ELEC

2-86 601S 3120867SECTION 2 TURNTABLERef. TILT INDICATOR SWITCH INSTALLATION OPTIONS:0255362 Ref. Prior to S/N 621370271501 Ref. S/N 62137 to Present (

3120867 601S 2-87SECTION 2 TURNTABLE0259309 Ref. HEAD LIGHT & TAIL LIGHT INSTALLATIONS - MODEL 601S With a “Enhanced Hostile Environment Package”

2-88 601S 3120867SECTION 2 TURNTABLEFIGURE 2-23. HOODS INSTALLATION - MODEL 601S 32722658384838383330306538303737265619212445201515542152255443

3120867 601S 2-89SECTION 2 TURNTABLEFIGURE 2-23. HOODS INSTALLATION - MODEL 601SITEM # PART NUMBER QTY. DESCRIPTION REV.0258042 Ref. HOODS INSTALLATI

2-90 601S 3120867SECTION 2 TURNTABLE45 1670861 1 Cover46 1670862 1 Cover (Tank Side)47 1670863 1 Cover48 4567519 1 Tube49 4751500 7 Flatwasher 5/16” (

3120867 601S 2-91SECTION 2 TURNTABLEFIGURE 2-23. HOODS INSTALLATION - MODEL 601S (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-92 601S 3120867SECTION 2 TURNTABLEFIGURE 2-24. HOODS INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE) 1568660354935873

3120867 601S 2-93SECTION 2 TURNTABLEFIGURE 2-24. HOODS INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE)ITEM # PART NUMBER QTY.

1-6 601S 3120867SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (S/N 85132 TO PRESENT) 11181034103410810110511010910621820

2-94 601S 3120867SECTION 2 TURNTABLE44 Not Used45 3571300 1 Plate (Door Hinge)46 1670862 1 Cover (Tank Side)47 1670863 1 Cover48 3571334 1 Plate (Cove

3120867 601S 2-95SECTION 2 TURNTABLE0258336 Ref. LIFTING PLATE INSTALLATION 1101 3570920 1 Plate, Lifting102 0682014 4 Bolt 5/8”-11NC x 1 3/4”103 4892

2-96 601S 3120867SECTION 2 TURNTABLEFIGURE 2-24. HOODS INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE) (CONTINUED)ITEM # PART

3120867 601S 3-1SECTION 3BOOM

3-2 601S 3120867SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDER INSTALLATIONS

3120867 601S 3-3SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDER INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOMS AND CYLINDERS INSTALLATIO

3-4 601S 3120867SECTION 3 BOOM26 1 Cover, Boom End (Top & Sides) Options:3539476 Model 601S3571287 Model 601S With a “Enhanced Hostile Environment

3120867 601S 3-5SECTION 3 BOOMRef. ROTATOR AND SUPPORT INSTALLATIONS OPTIONS (FRONT ENTRY PLATFORM):0259490 Ref. Model 601S - CE Spec 10259489 Ref. Mo

3-6 601S 3120867SECTION 3 BOOM207 0641608 1 Bolt 3/8”-16NC x 1”208 3422580 1 Pin (Level Cylinder - Rotator End)209 3422562 1 Pin (Rotator)210 3841143

3120867 601S 3-7SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDER INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120867 601S 1-7SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Re

3-8 601S 3120867SECTION 3 BOOMFIGURE 3-2. BOOM ASSEMBLIES

3120867 601S 3-9SECTION 3 BOOMFIGURE 3-2. BOOM ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.0801071 Ref. BOOMS ASSEMBLY - MODEL 601S (PRIOR TO S

3-10 601S 3120867SECTION 3 BOOM17 4 Bolt Options:0681612 Bolt 3/8”-16NC x 1 1/2” (Grade 8) (Prior to S/N 82632)0681610 Bolt 3/8”-16NC x 1 1/4” (Grade

3120867 601S 3-11SECTION 3 BOOM52 2 Bolt Options:0641640 Bolt 3/8”-16NC x 5” (Prior to S/N 82632)0641638 Bolt 3/8”-16NC x 4 3/4” (S/N 82632 to Present

3-12 601S 3120867SECTION 3 BOOMFIGURE 3-3. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM) 721315211022110210010110221102181021616117A31211141349108610

3120867 601S 3-13SECTION 3 BOOMFIGURE 3-3. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.0060034 Ref. ROTATOR ASSEMB

3-14 601S 3120867SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM) 87652100A100B10114102141021021021112391078513411516GENUINE PA

3120867 601S 3-15SECTION 3 BOOMFIGURE 3-4. ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.0060067 Ref. ROTATOR ASSEMBL

3-16 601S 3120867SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATION - MODEL 601S GORTRACGORTRACGEMCOGEMCOOROR1910898898165415146651233218177111

3120867 601S 3-17SECTION 3 BOOMFIGURE 3-5. POWER TRACK INSTALLATION - MODEL 601SITEM # PART NUMBER QTY. DESCRIPTION REV.0257988 Ref. POWER TRACK INST

1-8 601S 3120867SECTION 1 FRAME207 2 Steer Cylinder Assembly Options (See Section 5 for Breakdown):1683208 Original Equipment1001097242 Service Replac

3-18 601S 3120867SECTION 3 BOOMFIGURE 3-6. POWER TRACK INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE” 1716630292428242

3120867 601S 3-19SECTION 3 BOOMFIGURE 3-6. POWER TRACK INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE”ITEM # PART NUMBER QTY.

3-20 601S 3120867SECTION 3 BOOMFIGURE 3-7. BOOM WIPERS INSTALLATIONS

3120867 601S 3-21SECTION 3 BOOMFIGURE 3-7. BOOM WIPERS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.0256273 Ref. BOOM WIPERS INSTALLATIONS (O

3-22 601S 3120867SECTION 3 BOOMFIGURE 3-7. BOOM WIPERS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120867 601S 4-1SECTION 4PLATFORM

4-2 601S 3120867SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)

3120867 601S 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLA

4-4 601S 3120867SECTION 4 PLATFORM209 Not Used210 3571411 1 Plate211 4300137 3 Stud, Threaded Ball212 0641416 2 Bolt 1/4”-20NC x 2” (S/N 65218 to Pres

3120867 601S 4-5SECTION 4 PLATFORM505 0641407 4 Bolt 1/4”-20NC x 7/8”506 4761400 4 Washer, Spring Lock 1/4”507 3311401 4 Nut 1/4”-20NC508 to 520 Not U

3120867 601S 1-9SECTION 1 FRAMEFIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRI

4-6 601S 3120867SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION - SIDE ENTRY PLATFORM 110106103234561278139910111104201201205205

3120867 601S 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION - SIDE ENTRY PLATFORMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLAT

4-8 601S 3120867SECTION 4 PLATFORM207 2820035 9 Loom, Vinyl (Not Shown)208 Not Used209 4460598 1 Connector, Strain Relief (Not Shown - Located at Cons

3120867 601S 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION - SIDE ENTRY PLATFORM (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R

4-10 601S 3120867SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLIES (PRIOR TO S/N 62137) OR455010112020202014849135135505553515361545560

3120867 601S 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLIES (PRIOR TO S/N 62137)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONSOLE B

4-12 601S 3120867SECTION 4 PLATFORM33 3740063 3 Spring, Relay34 4360232 2 Breaker, Circuit - 15 Amp35 0641406 Bolt 1/4”-20NC x 3/4” 36 1703090 1 Decal

3120867 601S 4-13SECTION 4 PLATFORM0860984 Ref. CONSOLE BOX ASSEMBLY (ORIGINAL EQUIPMENT) C101 See Note 1 Lid, Cast (Note: Not Available - Purchase Co

4-14 601S 3120867SECTION 4 PLATFORM503 4460607 2 Stop, End504 4460602 1 Barrier, Terminal505 4460629 2 Marker, Terminal (6-15)506 4460603 1 Bar, Buss

3120867 601S 4-15SECTION 4 PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLIES (PRIOR TO S/N 62137) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-10 601S 3120867SECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (PRIOR TO S/N 85132)

4-16 601S 3120867SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBILES - WITH ADE SYSTEM (S/N 62137 TO PRESENT) 354928242292414434516211001

3120867 601S 4-17SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBILES - WITH ADE SYSTEM (S/N 62137 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTIO

4-18 601S 3120867SECTION 4 PLATFORM22 1702676 1 Decal (Horn)23 1703680 1 Decal (Function Speed)24 1704260 1 Decal - EMS25 2760105 1 Housing, Display L

3120867 601S 4-19SECTION 4 PLATFORM59 3300353 4 Nut, Tinnerman (S/N 64398 to Present)60 4460488 1 Base, Mounting (S/N 64398 to Present)61 0100081 A/R

4-20 601S 3120867SECTION 4 PLATFORMRef. GENERATOR INSTALLATION (OPTIONAL)0270801 Ref. 110V DEUTZ (Prior to S/N 64254) 10271049 Ref. 110V DEUTZ (S/N 64

3120867 601S 4-21SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBILES - WITH ADE SYSTEM (S/N 62137 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY

4-22 601S 3120867SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (SWING & LIFT) (PRIOR TO S/N 62137) 222221212018793611723161610122415141

3120867 601S 4-23SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (SWING & LIFT) (PRIOR TO S/N 62137)ITEM # PART NUMBER QTY. DESCRIPTION REV.160

4-24 601S 3120867SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (SWING & LIFT) (WITHOUT ADE SYSTEM) (S/N 62137 TO PRESENT) 1912111091112

3120867 601S 4-25SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (SWING & LIFT) (WITHOUT ADE SYSTEM) (S/N 62137 TO PRESENT)ITEM # PART NUMBER Q

3120867 601S 1-11SECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. WHEEL

4-26 601S 3120867SECTION 4 PLATFORM110 70002906 1 Cap111 Use 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase.)112 7022819 1 Plug, M

3120867 601S 4-27SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (SWING & LIFT) (WITHOUT ADE SYSTEM) (S/N 62137 TO PRESENT) (CONTINUED)ITEM # P

4-28 601S 3120867SECTION 4 PLATFORMFIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N 62137) CONNECTTO PLUG14212123 626252497121

3120867 601S 4-29SECTION 4 PLATFORMFIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N 62137)ITEM # PART NUMBER QTY. DESCRIPTION REV.16

4-30 601S 3120867SECTION 4 PLATFORMFIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE & STEER) (WITH ADE SYSTEM) (S/N 62137 TO PRES-ENT) 20820820720920

3120867 601S 4-31SECTION 4 PLATFORMFIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE & STEER) (WITH ADE SYSTEM) (S/N 62137 TO PRESENT)ITEM # PART NUMBER QTY

4-32 601S 3120867SECTION 4 PLATFORMRef. HANDLE ASSEMBLY7022812 Ref. Controller Assembly p/n 160031870002727 Ref. Controller Assembly p/n 1001118416201

3120867 601S 5-1SECTION 5CYLINDER

5-2 601S 3120867SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (PRIOR TO S/N 85132)

3120867 601S 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.1683280 Ref.

1-12 601S 3120867SECTION 1 FRAME104 1702740 1 Decal - 95 PSIFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (PRIOR TO S/N 85132) (CONTINUED)ITEM # PAR

5-4 601S 3120867SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 85132 TO PRESENT) 12641004587910

3120867 601S 5-5SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref AXLE L

5-6 601S 3120867SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY

3120867 601S 5-7SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683415 Ref. PLATFORM LEVEL CYL

5-8 601S 3120867SECTION 5 CYLINDERFIGURE 5-4. LIFT (BOOM) CYLINDER ASSEMBLY

3120867 601S 5-9SECTION 5 CYLINDERFIGURE 5-4. LIFT (BOOM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683666 Ref. LIFT CYLINDER ASSEMBL

5-10 601S 3120867SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY

3120867 601S 5-11SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MASTER CYLINDER ASSEMBLY1683266 R

5-12 601S 3120867SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO S/N 85132) (ORIGINAL EQUIPMENT)

3120867 601S 5-13SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO S/N 85132) (ORIGINAL EQUIPMENT)ITEM # PART NUMBER QTY. DESCRIPTION R

3120867 601S 1-13SECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (PRIOR TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

5-14 601S 3120867SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (S/N 85132 TO PRESENT) (ORIGINAL EQUIPMENT) 1417248910131214141006113514

3120867 601S 5-15SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (S/N 85132 TO PRESENT) (ORIGINAL EQUIPMENT)ITEM # PART NUMBER QTY. DESCRIPTION

5-16 601S 3120867SECTION 5 CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) 141414141223425456710111213 89

3120867 601S 5-17SECTION 5 CYLINDERFIGURE 5-8. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001097242 Ref ST

5-18 601S 3120867SECTION 5 CYLINDERFIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY

3120867 601S 5-19SECTION 5 CYLINDERFIGURE 5-9. TELESCOPE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683618 Ref. TELESCOPE CYLINDER ASS

5-20 601S 3120867SECTION 5 CYLINDERFIGURE 5-10. CYLINDER BELLOWS INSTALLATIONS 1210110110223

3120867 601S 5-21SECTION 5 CYLINDERFIGURE 5-10. CYLINDER BELLOWS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BELLOWS INSTALLATION - FRA

5-22 601S 3120867SECTION 5 CYLINDERFIGURE 5-10. CYLINDER BELLOWS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120867 601S 6-1SECTION 6HYDRAULIC

1-14 601S 3120867SECTION 1 FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (S/N 85132 TO PRESENT) OR

6-2 601S 3120867SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (PRIOR TO S/N 85132)

3120867 601S 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.

6-4 601S 3120867SECTION 6 HYDRAULIC45 4100026 1ft/0.3m Sleeve, Nylon46 4240033 2 Strap, Tie47 4240018 12 Strap, Tie (Model - 601S With A “Enhanced Hos

3120867 601S 6-5SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE & STEER (PRIOR TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPT

6-6 601S 3120867SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (S/N 85132 TO PRESENT) 14105375331625313310191369243313318

3120867 601S 6-7SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE & STEER (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Re

6-8 601S 3120867SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE (PRIOR TO S/N 85132)

3120867 601S 6-9SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.

6-10 601S 3120867SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 85132 TO PRESENT) 19642751835681

3120867 601S 6-11SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.27

3120867 601S 1-15SECTION 1 FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.0273048

6-12 601S 3120867SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - W/HYDRAULIC WELDER (OPTIONAL)

3120867 601S 6-13SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - W/HYDRAULIC WELDER (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.2792537 Ref.

6-14 601S 3120867SECTION 6 HYDRAULIC48 2752763 2 Hose49 2220906 2 Fitting, 90°50 2220948 1 Fitting, Tee51 2220949 1 Fitting, Reducer52 2752580 1 Hose5

3120867 601S 6-15SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - W/HYDRAULIC WELDER (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-16 601S 3120867SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (PRIOR TO S/N 85132) 575639191161354445469331530624445462641415217

3120867 601S 6-17SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.2792335 Ref.

6-18 601S 3120867SECTION 6 HYDRAULIC48 2752763 2 Hose49 2220906 2 Fitting, 90°50 2220948 1 Fitting, Tee51 2220949 1 Fitting, Reducer52 2752580 1 Hose5

3120867 601S 6-19SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (PRIOR TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-20 601S 3120867SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 85132 TO PRESENT) 5719395611613537534374643663368353386639292

3120867 601S 6-21SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE

1-16 601S 3120867SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO S/N 65218)

6-22 601S 3120867SECTION 6 HYDRAULIC46 2220429 3 Cap, Dust47 Not Used48 2752763 2 Hose49 2 Fitting, 90° Options:2220906 Prior to S/N 932942221042 S/N

3120867 601S 6-23SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

6-24 601S 3120867SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with asterisk

3120867 601S 7-1SECTION 7ELECTRICAL

7-2 601S 3120867SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with asterisks (*)

3120867 601S 7-3SECTION 7 ELECTRICALRef. STANDARD ELECTRICAL DIAGRAMS (ADE SYSTEM) (S/N 62137 TO PRESENT)4933159 Ref. Deutz Machines (Prior to S/N 643

7-4 601S 3120867SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (PRIOR TO S/N 62137)

3120867 601S 7-5SECTION 7 ELECTRICAL 1870105 - B

7-6 601S 3120867SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE MACHINES (ADE SYSTEM)(W/INTERNAL TILT) (S/N 62137 TO S/N

3120867 601S 7-7SECTION 7 ELECTRICAL 1870132 - M

3120867 601S 1-17SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO S/N 65218)ITEM # PART NUMBER QTY. DESCRIPTION REV.2780213 Ref. DRIVE HUB ASS

7-8 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-9SECTION 7 ELECTRICAL1870132 - M

7-10 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-11SECTION 7 ELECTRICAL 1870132 - M

7-12 601S 3120867SECTION 7 ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - DEUTZ EMR2 (S/N 85132 TO S/N 99060)

3120867 601S 7-13SECTION 7 ELECTRICAL 1870191 - G

7-14 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-15SECTION 7 ELECTRICAL1870191 - G

7-16 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-17SECTION 7 ELECTRICAL 1870191 - G

1-18 601S 3120867SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB ASSEMBLY (S/N 65218 TO S/N 85132) 111010031321221839512133714404229162318 4624 30 41 2246

7-18 601S 3120867SECTION 7 ELECTRICALFIGURE 7-5. ELECTRICAL SCHEMATIC - DEUTZ TIER 2 (S/N 99060 TO PRESENT)

3120867 601S 7-19SECTION 7 ELECTRICAL 1870215 - A

7-20 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-21SECTION 7 ELECTRICAL1870215 - A

7-22 601S 3120867SECTION 7 ELECTRICAL

3120867 601S 7-23SECTION 7 ELECTRICAL 1870215 - A

7-24 601S 3120867SECTION 7 ELECTRICALFIGURE 7-6. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 62137)

3120867 601S 7-25SECTION 7 ELECTRICAL

7-26 601S 3120867SECTION 7 ELECTRICALFIGURE 7-6. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 62137)ITEM # PART NUMBER QTY. DESCRIPTION REV.4922075

3120867 601S 7-27SECTION 7 ELECTRICALRef. GROUND CONTROL BOX WIRING DIAGRAMS4933081 Ref. Deutz Engine - Prior to S/N 47052 3/D4933109 Ref. Deutz Engin

3120867 601S 1-19SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB ASSEMBLY (S/N 65218 TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.2780252 Ref. DRIVE HUB

7-28 601S 3120867SECTION 7 ELECTRICAL548 4460266 1 Connector, Female - 9 Position549 Not Used550 to 551 Not Required552 to 553 Not Used554 to 562 Not

3120867 601S 7-29SECTION 7 ELECTRICAL701C Not Available Shield, Cover 701D Not Available Plug, Male701E Not Available Cable, Electrical - 12-3701F Not

7-30 601S 3120867SECTION 7 ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 62137 TO S/N 85132)

3120867 601S 7-31SECTION 7 ELECTRICAL

7-32 601S 3120867SECTION 7 ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 62137 TO S/N 85132)ITEM # PART NUMBER QTY. DE

3120867 601S 7-33SECTION 7 ELECTRICAL201F 4460466 4 Seal, Plug202 A/R Cable, Electrical - 12/3 Options (Does not include plug ends):106046169.5ft/21.8

7-34 601S 3120867SECTION 7 ELECTRICAL436 to 437 Not Used438 4460873 1 Connector - 35 Position (Black)439 to 441 Not Used442 4460434 2 Connector - 15 P

3120867 601S 7-35SECTION 7 ELECTRICAL701E 4460871 4 Socket, Female702 Not Used703 Not Available 1 Pump Harness703A 7007497 1 Plug (Pump End)703B 70074

7-36 601S 3120867SECTION 7 ELECTRICAL805 4921827 Ref. Generator to Rear of Boom Harness (110V) 1Ref. Note: Harness used to connect AC at Platform Harn

3120867 601S 7-37SECTION 7 ELECTRICALFIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 62137 TO S/N 85132) (CONTINUED)ITEM # PART NU

1-20 601S 3120867SECTION 1 FRAME— — — — — — — — — — 100 7024745 1 Seal Kit - 2780252 Drive HubFIGURE 1-6. DRIVE HUB ASSEMBLY (S/N 65218 TO S/N 85132)

7-38 601S 3120867SECTION 7 ELECTRICALFIGURE 7-8. HARNESS COMPONENTS INSTALLATION (DEUTZ EMR2) (S/N 85132 TO PRESENT) 340341J5J6J7J2J2J1J8J3J1J820

3120867 601S 7-39SECTION 7 ELECTRICAL STROBELIGHT341340519520340523533704B704A704C704C704D340341636637637639621638638638640626640803804804A803A63

7-40 601S 3120867SECTION 7 ELECTRICALFIGURE 7-8. HARNESS COMPONENTS INSTALLATION (DEUTZ EMR2) (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTI

3120867 601S 7-41SECTION 7 ELECTRICAL0270806 Ref. BOOM CABLES INSTALLATION 4201 4922468 1 Harness, Main Boom106089667ft/20.4mCable201A 4460465 11 Sock

7-42 601S 3120867SECTION 7 ELECTRICAL342D 4460894 1 Plug, Male - 6 Position4460892 1 Receptacle, Female - 6 Position342E 2902443 1 Receptacle Kit44610

3120867 601S 7-43SECTION 7 ELECTRICAL4923212 Ref. ENGINE HARNESS ASSEMBLY E501 to 518 Not Used519 4460424 1 Receptacle, Female - 2 Position520 4460268

7-44 601S 3120867SECTION 7 ELECTRICAL701A 1001116241 1 Cable, Battery (Red) (Machines with 2 Relays on Engine Tray) (was p/n 7027000)1001116240 1 Cabl

3120867 601S 7-45SECTION 7 ELECTRICAL804 0272507 1 Strobe Light Harness Options (Includes Strobe Light):804A 4460320 1 Connector, Female - 2 Position8

7-46 601S 3120867SECTION 7 ELECTRICALRef. TOOLS901 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)902 7002823 1 Extractor (For Remo

3120867 601S 8-1SECTION 8DECALS

3120867 601S 1-21SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB ASSEMBLY (S/N 65218 TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-2 601S 3120867SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION - STANDARD (PRIOR TO S/N 87744)

3120867 601S 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION - STANDARD (PRIOR TO S/N 87744)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECAL INST

8-4 601S 3120867SECTION 8 DECALS12 1702862 1 Decal - JLG Lift (12in)13 1702774 1 Decal - JLG Lift (3 1/2in)14 1702773 2 Decal - JLG (5in)15 Not Requir

3120867 601S 8-5SECTION 8 DECALS59 3520172 2 Plug, Spec. Square 1 1/2” (Prior to S/N 52687)60 0100010 A/R Adhesive (Prior to S/N 52687)61 428030825ft/

8-6 601S 3120867SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION - STANDARD (S/N 87744 TO PRESENT) 28464566438263421575833283528624359HOOD BUMPER

3120867 601S 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION - STANDARD (S/N 87744 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECAL IN

8-8 601S 3120867SECTION 8 DECALS52 3820001 9 Rivet53 4751400 10 Flatwasher 1/4”54 0641606 2 Bolt 3/8”-16NC x 3/4”55 4751600 2 Flatwasher 3/8”56 331160

3120867 601S 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 601SThe following list will service one machine (built to current production per date on

9-2 601S 3120867SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL 601SThe following list will service one machine (built to current production per date o

3120867 601S 10-1SECTION 10SPECIAL OPTIONS

3120867 601S AREVISION LOGAugust 6, 1999 - Original Issue Of ManualApril 26, 2001 - Revised (Manual edited to 0010550 Revision 30)

1-22 601S 3120867SECTION 1 FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 85132 TO PRESENT) 3B3F3C3B191120591E4G3E2176A6E6D6B6C6G15166F1B1C1H1D181C1F

10-2 601S 3120867SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MISCELLANEOUS SPECIAL OPTION

3120867 601S 10-3SECTION 10 SPECIAL OPTIONSRef. Tool For Service:7002840 1 Antirotation Pin Removal Tool 8896941 1 Wire Stripper7002821 1 Wire Crimper

10-4 601S 3120867SECTION 10 SPECIAL OPTIONSFIGURE 10-2. SKY WELDER INSTALLATION

3120867 601S 10-5SECTION 10 SPECIAL OPTIONS

10-6 601S 3120867SECTION 10 SPECIAL OPTIONSFIGURE 10-2. SKY WELDER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0271549 Ref. SKY WELDER INSTAL

3120867 601S 10-7SECTION 10 SPECIAL OPTIONS4530019 Ref. HYDRAULIC WELDER ASSEMBLY - 225A B101 Not Used102 7023444 2 Grid - Front103 7023445 1 Shield F

10-8 601S 3120867SECTION 10 SPECIAL OPTIONS4921829 Ref. POWERMITE HARNESS 2201 10604946ft/1.8mCable, Electrical 12/3202 4460205 1 Plug, Male203 446013

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-1SECTION 11 PARTS NUMBER INDEX0060033 ... 2-310060

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 601S 3120867SECTION 11 PARTS NUMBER INDEX0630464 ... 4-12, 4-170630491

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-3SECTION 11 PARTS NUMBER INDEX1180345 ... 3-171220

3120867 601S 1-23SECTION 1 FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.2780269 Ref. DRIVE HUB/B

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 601S 3120867SECTION 11 PARTS NUMBER INDEX2220250 ... 2-312220

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-5SECTION 11 PARTS NUMBER INDEX2900826 ... 2-512900

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 601S 3120867SECTION 11 PARTS NUMBER INDEX3580158 ... 2-453580

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-7SECTION 11 PARTS NUMBER INDEX4460268 2-86, 4-23, 7-27, 7-28, 7-29, 7-

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 601S 3120867SECTION 11 PARTS NUMBER INDEX4812000 ... 4-4, 4-548122

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-9SECTION 11 PARTS NUMBER INDEX7002111 ... 2-277002

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 601S 3120867SECTION 11 PARTS NUMBER INDEX7014713 ... 1-17701

PagePart Number PagePart Number PagePart NumberPagePart Number3120867 601S 11-11SECTION 11 PARTS NUMBER INDEX7021264 ... 2-60702

PagePart Number PagePart Number PagePart NumberPagePart Number11-12 601S 3120867SECTION 11 PARTS NUMBER INDEX

1-24 601S 3120867SECTION 1 FRAME8F See Note 1 O-Ring (Note: Use Item 100B or 200A)8G Not Used8H See Note 1 Ring, Back-up (Note: Use Item 100B or 200A)

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120867 601S 1-25SECTION 1 FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-26 601S 3120867SECTION 1 FRAMEFIGURE 1-8. DRIVE BRAKE ASSEMBLY (PRIOR TO S/N 85132) 1617181922211112121414100A100B101A101B1524232512525634789

3120867 601S 1-27SECTION 1 FRAMEFIGURE 1-8. DRIVE BRAKE ASSEMBLY (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.0920112 Ref. DRIVE BRAKE

1-28 601S 3120867SECTION 1 FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 85132) 232221201918171615141312111098765432110024

3120867 601S 1-29SECTION 1 FRAMEFIGURE 1-9. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.3160204 Ref. DRIVE MOTOR

1-30 601S 3120867SECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY (4 BOLT ASSEMBLY) (S/N 85132 TO S/N 98765) 2526272829302322884242107314139383

3120867 601S 1-31SECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY (4 BOLT ASSEMBLY) (S/N 85132 TO S/N 98765)ITEM # PART NUMBER QTY. DESCRIPTION REV.3

B 601S 3120867REVISION LOG

1-32 601S 3120867SECTION 1 FRAMEFIGURE 1-11. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (S/N 98765 TO PRESENT) 341340193830343332313231181141213101

3120867 601S 1-33SECTION 1 FRAMEFIGURE 1-11. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (S/N 98765 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.316

1-34 601S 3120867SECTION 1 FRAMEFIGURE 1-12. FRAME SHIELD INSTALLATION (PRIOR TO S/N 85132)

3120867 601S 1-35SECTION 1 FRAMEFIGURE 1-12. FRAME SHIELD INSTALLATION (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.0257909 Ref. FRAME

1-36 601S 3120867SECTION 1 FRAMEFIGURE 1-13. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 85132 TO PRES-ENT) 202201204203151714

3120867 601S 1-37SECTION 1 FRAMEFIGURE 1-13. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DE

1-38 601S 3120867SECTION 1 FRAMEFIGURE 1-13. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NU

3120867 601S 2-1SECTION 2TURNTABLE

2-2 601S 3120867SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (PRIOR TO S/N 85132)

3120867 601S 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.0257920 Ref.

3120867 601S iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 601S 3120867SECTION 2 TURNTABLE16 Not Used17 2120164 1 Return Filter Assembly17A 2120149 1 Element, Filter17B 7020021 1 Indicator, Clog18 2220893

3120867 601S 2-5SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (PRIOR TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-6 601S 3120867SECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATIONS (S/N 85132 TO PRESENT) (VALVE AND FILTER MOUNTED ONOPPOSITE SIDE ON

3120867 601S 2-7SECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATIONS (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.0274187 Ref

2-8 601S 3120867SECTION 2 TURNTABLE16 0140001 1 Horn17 406091840in/1.04mFlex-Trim18 4791600 2 Lockwasher, StarFIGURE 2-2. CONTROL VALVES INSTALLATION

3120867 601S 2-9SECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATIONS (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV

2-10 601S 3120867SECTION 2 TURNTABLEFIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (PRIOR TO S/N 85132) 1716131418A818A1017A16A213A5314A620A5112030182

3120867 601S 2-11SECTION 2 TURNTABLEFIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPTION REV.4641098 Ref.

2-12 601S 3120867SECTION 2 TURNTABLE17A 1 Coil Options:7012772 7012766 Valve70000582 70000579 Valve1 Nut, Coil Options:7018912 7012766 Valve70000580 7

3120867 601S 2-13SECTION 2 TURNTABLEFIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (PRIOR TO S/N 85132) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

ii 601S 3120867FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14 601S 3120867SECTION 2 TURNTABLEFIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY (S/N 85132 TO PRESENT) 242117151A114796511121920224A85111A12A219A13

3120867 601S 2-15SECTION 2 TURNTABLEFIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY (S/N 85132 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAIN C

2-16 601S 3120867SECTION 2 TURNTABLE12 7012775 1 Control Valve Assembly (Flow Control)7012773 1 Seal Kit12A 7012772 2 Coil7018912 2 Nut7024015 2 Pipe,

3120867 601S 2-17SECTION 2 TURNTABLEFIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY (S/N 85132 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV

2-18 601S 3120867SECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS

3120867 601S 2-19SECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. T

2-20 601S 3120867SECTION 2 TURNTABLERef. TURNTABLE LOCK INSTALLATION OPTIONS:0239585 Ref. Turntable Lock - Model 601S B0258957 Ref. Turntable Lock - M

3120867 601S 2-21SECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTIO

2-22 601S 3120867SECTION 2 TURNTABLEFIGURE 2-6. SWING HUB ASSEMBLY 986573421101112242325262621131714181921202229272814151615100

3120867 601S 2-23SECTION 2 TURNTABLEFIGURE 2-6. SWING HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.2780205 Ref. SWING HUB ASSEMBLY —Ref. HOUSI

3120867 601S iiiTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-24 601S 3120867SECTION 2 TURNTABLEFIGURE 2-7. SWING BRAKE ASSEMBLY 161718192221100A100B101A101B11121213131414152423251252563478910GENUINE PAR

3120867 601S 2-25SECTION 2 TURNTABLEFIGURE 2-7. SWING BRAKE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0920111 Ref. SWING BRAKE ASSEMBLY (PRIOR

2-26 601S 3120867SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR ASSEMBLY 191714161415143334109876542133713100

3120867 601S 2-27SECTION 2 TURNTABLEFIGURE 2-8. SWING MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. SWING MOTOR ASSEMBLY3160223 Ref. Pri

2-28 601S 3120867SECTION 2 TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATIONS (PRIOR TO S/N 78257)

3120867 601S 2-29SECTION 2 TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATIONS (PRIOR TO S/N 78257)ITEM # PART NUMBER QTY. DESCRIPTION REV.DEUTZ ENGINE I

2-30 601S 3120867SECTION 2 TURNTABLE21 1 Fitting Options:2200222 Fitting, Pipe Plug - Model 601S2180798 Fitting, Restriction Indicator - Model 601S Wi

3120867 601S 2-31SECTION 2 TURNTABLE45 2 Bolt Options:Not Required Machines With ADE System0721005 Bolt #10-24NC x 5/8” - Model 601S & 601S With a

2-32 601S 3120867SECTION 2 TURNTABLE70D 7016816 1 Cable (Red) (Kit p/n 2901568)7027002 1 Cable (Red) (Kit p/n 2902296)70E Not Required 1 Kit p/n 29015

3120867 601S 2-33SECTION 2 TURNTABLE102 A/R Adhesive Options:Not Required Adhesive - Model 601S0100010 Adhesive - Model 601S With a “Enhanced Hostile

iv 601S 3120867FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS

2-34 601S 3120867SECTION 2 TURNTABLE305 1 Starter Options:7016332 2000154/2000162 Engines7020479 2000175 Engine306 7020026 1 Dipstick - Engine Oil (No

3120867 601S 2-35SECTION 2 TURNTABLE359 Use 7020463 1 Fuel Pump Supply (was p/n 7024413)7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Sho

2-36 601S 3120867SECTION 2 TURNTABLEFIGURE 2-10. DEUTZ ENGINE INSTALLATIONS (S/N 78257 TO PRESENT)2072082472472361122392192472332232232242512212192142

3120867 601S 2-37SECTION 2 TURNTABLE 107VENTSUPPLYRETURNFUEL PUMPSUPPLIEDWITHENGINE24720823324720823319202492158614181418151716257257255257 261

2-38 601S 3120867SECTION 2 TURNTABLEFIGURE 2-10. DEUTZ ENGINE INSTALLATIONS (S/N 78257 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DEUTZ

3120867 601S 2-39SECTION 2 TURNTABLE22 4751600 A/R Flatwasher 3/8” Wide (S/N 78257 to S/N 110251)23 1701505 1 Decal - Diesel (Not Shown - Located on H

2-40 601S 3120867SECTION 2 TURNTABLE118 3520035 1 Cap, Plug (Not Shown - Located on Radiator Mounting Plate) (S/N 78257 to S/N 86148)119 3520054 4 Plu

3120867 601S 2-41SECTION 2 TURNTABLE221 2060025 1 Fan222 A/R Fitting Options:2200222 1 Fitting, Plug (601S) (S/N 78257 to S/N 86148)2180798 1 Fitting

2-42 601S 3120867SECTION 2 TURNTABLE257 0961986 2 Bushing, Flanged258 4711500 1 Flatwasher 5/16” Narrow259 1340061 1 Cleaner, Dust Cap (601S - With a

3120867 601S 2-43SECTION 2 TURNTABLE407 70000916 1 Pump Fuel Supply7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)70001435 1 Fuel Pu

3120867 601S 1-1SECTION 1 FRAME

2-44 601S 3120867SECTION 2 TURNTABLEFIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MODEL - 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE”)

3120867 601S 2-45SECTION 2 TURNTABLEFIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MODEL - 601S WITH A “ENHANCED HOSTILE ENVIRONMENT PACKAGE”)ITEM

2-46 601S 3120867SECTION 2 TURNTABLE3 1 Bracket, Generator Mounting Options:3A 4845531 Prior to S/N 03000643983B 4846566 S/N 0300064398 to Present (Pa

3120867 601S 2-47SECTION 2 TURNTABLE2902085 1 Kit, Powermite Generator (Includes Items 4, 5, 7, 9, 10, 12, 13, 16, 17 and Generator Mounting Bracket &

2-48 601S 3120867SECTION 2 TURNTABLEFIGURE 2-12. PISTON PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) (PRIOR TO S/N 85132)

3120867 601S 2-49SECTION 2 TURNTABLEFIGURE 2-12. PISTON PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) (PRIOR TO S/N 85132)ITEM # PART NUMBER QTY. DESCRIPT

2-50 601S 3120867SECTION 2 TURNTABLE47 7007453 3 Bolt, Hex48 7007208 1 Plug49 7007454 1 Cover, Front50 Use Item 91B 1 Block, Cylinder51 7007456 6 Scre

3120867 601S 2-51SECTION 2 TURNTABLE89 7010120 1 Spacer/Gasket— — — — — — — — — — 90 A/R Seal Kit Options:90A 2900752 1 Seal Kit - Complete (Includes

2-52 601S 3120867SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (WITHOUT HYDRAULIC WELDER) (S/N 85132 TO PRESENT)5753383536345449333331303251553

3120867 601S 2-53SECTION 2 TURNTABLE 5684847A71021031031111A15126714431054848A90757473101707169727678777876146811A1192127A761598183826046414288