Jlg 120-SXJ ANSI Parts Manual User Manual

Illustrated Parts ManualModels100SX110SX110SXJ120SXJP/N3121106January 2, 2012

1-4 3121106SECTION 1 FRAMESECTION1FRAME117 4641134Valve Assembly - Hydro Air (See Figure 1-2 for Breakdown) (100SX & 110SX Only)2118 Not Used119 4

2-70 3121106SECTION 2 TURNTABLESECTION2TURNTABLE207 3520022 Plug, Magnetic 1208 1340045 Basket, Strainer 1209 3960371 Gasket 1210 3300205 Nut, Retaine

3121106 2-71SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. TANKS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-72 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762)

3121106 2-73SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-74 3121106SECTION 2 TURNTABLESECTION2TURNTABLE46 4300032 Stud (Welded on Part) 547 3536414 Plate, Seal 148 3536415 Plate, Seal 149 3535951 Plate, Hi

3121106 2-75SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

2-76 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT)

3121106 2-77SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-78 3121106SECTION 2 TURNTABLESECTION2TURNTABLE42 3200222 Mounting, Gas Spring 243 2940042 Mounting, Latch 544 to 45 Not Used46 4300032 Stud (Welded

3121106 2-79SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

3121106 1-5SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-80 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. OIL COOLER INSTALLATION

3121106 2-81SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-23. OIL COOLER INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0252906 OIL COO

2-82 3121106SECTION 2 TURNTABLESECTION2TURNTABLE FIGURE 2-23. OIL COOLER INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121106 3-1SECTION3 BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOM ASSEMBLY COMPONENTS . . . . . . . . . . . . . . . . . . . . .

3-2 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION(SHEET 1 OF 2)

3121106 3-3SECTION3 BOOMSECTION 3 BOOMFIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (SHEET 2 OF 2)

3-4 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMB

3121106 3-5SECTION3 BOOMSECTION 3 BOOM8 Chain, Retract - Fly BL446 Options: 11260282 100SX/110SXJ1260275 110SX/120SXJ1260275 110SX/110SXJ - With Inve

3-6 3121106SECTION 3 BOOMSECTION3 BOOM42 3421539 Pin, Sheave 143 3450814 Pin, Cotter 1/4" x 3 1/2" 244 4070616 Shim 1/32"/.8mm 445 056

3121106 3-7SECTION3 BOOMSECTION 3 BOOM88 4070711 Shim 1/8"/3.2mm 889 4844126 Tube, Hose and Cable (Left Side) 190 Carrier Without Covers (Left S

1-6 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR12451051041031011022022012033AXLE EXTENSION VALVE100SX & 110SXP/N 464

3-8 3121106SECTION 3 BOOMSECTION3 BOOM107 Cable, Electrical - 16/30 14922406 100SX4922404 110SX/110SXJ - With Inverted Power Track4922405 120SXJ108 C

3121106 3-9SECTION3 BOOMSECTION 3 BOOM130 4751500 Flatwasher 5/16" 6131 Not Used132 4740349 Washer, Special 1133 Not Used134 3536001 Plate, Ramp

3-10 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES

3121106 3-11SECTION3 BOOMSECTION 3 BOOMFIGURE 3-2. CHAIN ADJUSTER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CHAIN ADJUSTER ASSEMBL

3-12 3121106SECTION 3 BOOMSECTION3 BOOM— — — — — — — — — —0100003 Loctite #277 A/R0238900CHAIN ADJUSTER ASSEMBLY (OUTER MID RETRACT)Ref. B401 1360207

3121106 3-13SECTION3 BOOMSECTION 3 BOOMFIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-14 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-3. JIB BOOM INSTALLATION

3121106 3-15SECTION3 BOOMSECTION 3 BOOMFIGURE 3-3. JIB BOOM INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0258414 JIB BOOM INSTALLAT

3-16 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-4. EXTEND-A-REACH INSTALLATION

3121106 3-17SECTION3 BOOMSECTION 3 BOOMFIGURE 3-4. EXTEND-A-REACH INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.EXTEND-A-REACH INSTA

3121106 1-7SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-2. VALVE ASSEMBLY - HYDRO AIRFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4641134AXLE EXTENSION

3-18 3121106SECTION 3 BOOMSECTION3 BOOM22 Cover, Hose and Cable Options: 11670642 110SXJ1670634 120SXJ23 4300076 Stud (Welded on Part) 424 3311602 Nu

3121106 3-19SECTION3 BOOMSECTION 3 BOOMFIGURE 3-4. EXTEND-A-REACH INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-20 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION

3121106 3-21SECTION3 BOOMSECTION 3 BOOMFIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY

3-22 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-6. BOOM WIPERS INSTALLATION

3121106 3-23SECTION3 BOOMSECTION 3 BOOMFIGURE 3-6. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0253303 BOOM WIPERS INS

3-24 3121106SECTION 3 BOOMSECTION3 BOOMFIGURE 3-6. BOOM WIPERS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121106 4-1SECTION4PLATFORMSSECTION 4 PLATFORMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . .

4-2 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

3121106 4-3SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. PLATFORM COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PLATFORM

1-8 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. STEERING AND AXLES INSTALLATION12911012713714011312013412611811814314310410712714013713710811714010

4-4 3121106SECTION 4 PLATFORMSSECTION4PLATFORMS9 Hinge Options: 22600216 Swing GateUse 2600287 Self-Closing Gate 2600219 Prior to S/N 683682600287 S/N

3121106 4-5SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

4-6 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)

3121106 4-7SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)FIG & ITEM # PART NUMBER DESC

4-8 3121106SECTION 4 PLATFORMSSECTION4PLATFORMS41 0641820 Bolt 3/8”-16NC x 2 1/2” 20235238 ROTATOR ASSEMBLY Ref. E101 3160083Rotator Motor Assembly (S

3121106 4-9SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) (CONTINUED)FIG & ITEM # PART

4-10 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ)PIVOTATTACHREF.1D38871010997766

3121106 4-11SECTION4PLATFORMSSECTION 4 PLATFORMS FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ)FIG & ITEM # PART NUMBER

4-12 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-4. ROTATOR MOTOR ASSEMBLY

3121106 4-13SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-4. ROTATOR MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTATOR M

3121106 1-9SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-3. STEERING AND AXLES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STEERING INSTALL

4-14 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-5. PLATFORM CONSOLE ASSEMBLY52123016830240340722202011922131717A22192022382320366185767791922

3121106 4-15SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. PLATFORM CONSOLE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONSOLE BOX AS

4-16 3121106SECTION 4 PLATFORMSSECTION4PLATFORMS34 3311401 Nut 1/4”-20NC 135 1320060 Clamp 136 4460234 Mount, Wire Strap 637 3740123 Relay 238 3740124

3121106 4-17SECTION4PLATFORMSSECTION 4 PLATFORMS79 0100020 Sealant (Not Shown) (S/N 56133 to Present) A/R2910864Decal Kit - Console Box (Includes Item

4-18 3121106SECTION 4 PLATFORMSSECTION4PLATFORMS404 3641182 Track 1405 4460601 Block, Terminal 24406 4460607 Stop, End 2407 4460602 Barrier, Terminal

3121106 4-19SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-20 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)3232313130272857916151101418171913262521223324202326

3121106 4-21SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1

4-22 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER)CONNECTTO PLUG2023211182123 72625242277A12201920104

3121106 4-23SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-10 3121106SECTION 1 FRAMESECTION1FRAME110 0641436 Bolt 1/4"-20NC x 4 1/2" 4111 0641607 Bolt 3/8"-16NC x 7/8" 16112 0641612 Bolt

4-24 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSHANDLE ASSEMBLY Ref.201 7019160 Cast Housing Assembly 1202 7019155 Shaft 8mm 1203 7019111 Bearing 2204

3121106 4-25SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

4-26 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-8. CONTROLLER ASSEMBLY (SPEED)91234551010A12667811

3121106 4-27SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-8. CONTROLLER ASSEMBLY (SPEED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600272 CONT

4-28 3121106SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION

3121106 4-29SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.SOFT TOUC

4-30 3121106SECTION 4 PLATFORMSSECTION4PLATFORMS34 1320040 Clamp 435 0641406 Bolt 1/4”-20NC x 3/4” 436 4711400 Flatwasher 1/4” 837 3311405 Locknut 1/4

3121106 5-1SECTION5CYLINDERSSECTION 5 CYLINDERSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . .

5-2 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY219232322812241817455191920202525710131615146

3121106 5-3SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683920

3121106 1-11SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-3. STEERING AND AXLES INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-4 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY

3121106 5-5SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PLATFORM

5-6 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY

3121106 5-7SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM LIFT CYL

5-8 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY

3121106 5-9SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.16

5-10 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLY

3121106 5-11SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.EX

5-12 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-6. JACK CYLINDER ASSEMBLY875171419151618131011612

3121106 5-13SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-6. JACK CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683965 JACK CYLI

1-12 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS3102SPINDLEREF.101204203202 LH201 RH4

5-14 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-7. MASTER CYLINDER ASSEMBLY

3121106 5-15SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-7. MASTER CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MASTER CYLINDER

5-16 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-8. STEER CYLINDER ASSEMBLY236971210461414111351

3121106 5-17SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-8. STEER CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STEER CYLINDER A

5-18 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-9. TIE ROD CYLINDER ASSEMBLY2487101413111515129531

3121106 5-19SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-9. TIE ROD CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683921 TIE RO

5-20 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY

3121106 5-21SECTION5CYLINDERSSECTION 5 CYLINDERSFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TELESCOPE C

5-22 3121106SECTION 5 CYLINDERSSECTION5CYLINDERSFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3121106 6-1SECTION6HYDRAULICSSECTION 6 HYDRAULICSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - DRIVE (4WD - DEUTZ ENGINE/FORD ENGINE

3121106 1-13SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TIRE AND WHE

6-2 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE) 30114112714142827112640444443202213

3121106 6-3SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE)FIG & ITEM # PART NUMBER DESCRI

6-4 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICS36 Hose, Suction Options: 12720281 (Deutz Engine)2720480 (Ford Engine)37 Hose Options: 12750835 (Deut

3121106 6-5SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE) (CONTINUED)FIG & ITEM # PART N

6-6 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM1555525736205849525351525427531650401653215552275117187

3121106 6-7SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDR

6-8 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICS35 Fitting, Straight Options: 22220998 100SXNot Required 110SX/110SXJ/120SXJ36 Fitting, Tee Options:

3121106 6-9SECTION6HYDRAULICSSECTION 6 HYDRAULICS56 Hose Options: A/RNot Required 110SX 02751170 110SXJ 22752172 100SX/120SXJ 257 Hose Options: A/RNot

6-10 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICS74 Hose Options: A/R2753420 100SX 2Not Required 110SX/110SXJ/120SXJ 075 2751906 Hose 176 Plug Option

3121106 6-11SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

1-14 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY

6-12 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - STEER121011111181119934561111211312825112”12”71112”12”

3121106 6-13SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-3. HYDRAULIC DIAGRAM - STEERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DI

6-14 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKS12988810101611121222112014312133611111114510152854

3121106 6-15SECTION6HYDRAULICSSECTION 6 HYDRAULICSFIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2792

6-16 3121106SECTION 6 HYDRAULICSSECTION6HYDRAULICSFIGURE 6-5. HYDRAULIC DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAGRA

3121106 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . .

7-2 3121106SECTION 7 ELECTRICALSECTION7ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Diagrams

3121106 7-3SECTION 7 ELECTRICALSECTION7ELECTRICALSTANDARD ELECTRICAL SCHEMATICS1870122* 100SX/110SX Ref. E1870121* 110SXJ Ref. E1870115* 120SXJ Ref. E

7-4 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.ELECTRICAL SCHEMATIC - 100SX/110SX

3121106 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL

3121106 1-15SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780248 DRIVE HUB ASSEMBLY R

7-6 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC - 100SX/110SX

3121106 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL1870122 - E

7-8 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3.ELECTRICAL SCHEMATIC - 110SXJ

3121106 7-9SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-10 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - 110SXJ

3121106 7-11SECTION 7 ELECTRICALSECTION7ELECTRICAL1870121 - E

7-12 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4.ELECTRICAL SCHEMATIC - 120SXJ

3121106 7-13SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-14 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. ELECTRICAL SCHEMATIC - 120SXJ

3121106 7-15SECTION 7 ELECTRICALSECTION7ELECTRICAL1870115 - E

1-16 3121106SECTION 1 FRAMESECTION1FRAME55 Kit 4 Spring, Pressure 156 to 59 Not Used60 7022572 Spindle 161 7022573 Piston 162 7022574 Coupler 163 7022

7-16 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. HARNESS COMPONENTS INSTALLATION TO CONSOLEBOXSTROBELIGHT655655ALOADMANAGEMENTLIMIT

3121106 7-17SECTION 7 ELECTRICALSECTION7ELECTRICAL2-SPEED VALVEBRAKEBROKEN FAN BELTRELAYHORIZONTALBOOM LIMIT SWITCHBEFORE 10’BOOM LIMIT SWITCHAXLELIMI

7-18 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. HARNESS COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HARNES

3121106 7-19SECTION 7 ELECTRICALSECTION7ELECTRICAL205 4460473 Clamp, Cable 1BOOM HARNESS INSTALLATION - 10/4-18/164922403 100SX Ref. 24922401 110SX/11

7-20 3121106SECTION 7 ELECTRICALSECTION7ELECTRICAL317 4922408 Harness, Engine 1 3/C318 4922410 Harness, Valve 1 2/B319 4922409 Harness, Slip Ring 1 1/

3121106 7-21SECTION 7 ELECTRICALSECTION7ELECTRICAL564 4460225 Connector - 6 Position 1565 4460807 Seal, Terminal 1566 4460809 Sealing, Pin 1567 446026

7-22 3121106SECTION 7 ELECTRICALSECTION7ELECTRICAL660 4921886 Broken Fan Belt Harness 1660A 3740080 Relay 14460374 Plug, Relay 14460375 Terminal 4661

3121106 7-23SECTION 7 ELECTRICALSECTION7ELECTRICALTOOLS Ref.4921850 Service Harness (For Setting Deutz Throttle Actuator)14922021 Service Harness (For

7-24 3121106SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. HARNESS COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121106 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION - ANSI . . . . . . . . . . . . . . . . .

3121106 1-17SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-2 3121106SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION - ANSI 4432252616 47171836423226203541327311838757261137242462154212329302

3121106 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - ANSIFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STANDARD DECAL INSTA

8-4 3121106SECTION 8 DECALSSECTION8DECALS33 3820001 Rivet 434 3252347 Decal - Footswitch (Part of 4360031 Footswitch) 135 1703481 Decal - Maximum Tire

3121106 8-5SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - ANSI (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-6 3121106SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION - ANSI EXPORT 4432252616 4717183642322620354132731183875726113724246215421

3121106 8-7SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - ANSI EXPORTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTALL

8-8 3121106SECTION 8 DECALSSECTION8DECALS4 Decal - Warning Crushing Options: 51703952 Brazilian Spec1703949 Chinese Spec 1703948 CSA Spec 1703950 Japa

3121106 8-9SECTION 8 DECALSSECTION8DECALS21 1700584 Decal - Patent 122 Not Available Nameplate - Serial Number 123 1701509 Decal - Manual 124 1702300

8-10 3121106SECTION 8 DECALSSECTION8DECALS46 1702962 Decal - Warning Prop 65 (Diesel) 147 1704412 Decal - Hydraulic Oil Chart 148 1701499 Decal - No L

3121106 8-11SECTION 8 DECALSSECTION8DECALS52 (cont’d) Use 1705396 Latin American Spec (Was P/N 3252720) (Prior to S/N 67976)120SXJUse 1705395 Brazilia

1-18 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH

8-12 3121106SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121106 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 100SX/110SX/110SXJ/120SXJThe following list will servic

9-2 3121106SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCKMODELS 100SX/110SX/110SXJ/120SXJThe following list will servic

3121106 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

10-2 3121106SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0271369 Heater Installation (Ford Engines) Ref.Hydraulic Welder Installation Options: Ref

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121106 1-19SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTHFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160248 DRIVE MO

1-20 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. JACK CYLINDER INSTALLATION215 1517JUNCTIONBOX REF.2020141114141311111857977384310 10

3121106 1-21SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-7. JACK CYLINDER INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.JACK CYLINDER INSTAL

1-22 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR234435511

3121106 1-23SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIRFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4641133 VALVE A

REVISION LOG3121106 AJune 1, 2000 - Original Issue Of ManualAugust 2, 2000 - Revised (Manual edited to 0010569 Revision 3 Models 100SX/110SX/110SXJ &a

1-24 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121106 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 TURNTABLE, BOOM AND SWITCHES INSTALLATION . . . . . . . . .

2-2 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION

3121106 2-3SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-4 3121106SECTION 2 TURNTABLESECTION2TURNTABLE121 Pin, Bottom Master Cylinder Options: 13422068 100SX/110SX - Standard3420085 110SXJ/120SXJ - Standar

3121106 2-5SECTION2TURNTABLESECTION 2 TURNTABLE304 Hose Options: 12750529 110SX2750528 110SXJ/120SXJ305 2750807 Hose 1306 2200261 Fitting, Nipple 2307

2-6 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED

3121106 2-7SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTEDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.V

2-8 3121106SECTION 2 TURNTABLESECTION2TURNTABLE112 4922448 Harness, Plug Assembly (Not Shown) 10253159 TILT INDICATOR INSTALLATION Ref. 2201 4360362 S

3121106 2-9SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

REVISION LOGB 3121106

2-10 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. VALVE ASSEMBLY - HYDRO AIR

3121106 2-11SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. VALVE ASSEMBLY - HYDRO AIRFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.VALVE ASSEMBL

2-12 3121106SECTION 2 TURNTABLESECTION2TURNTABLE18 7017452 Cartridge, Solenoid Valve (Without Coil) (Telescope) 17017402 Seal Kit - 7017452 Cartridge

3121106 2-13SECTION2TURNTABLESECTION 2 TURNTABLE33 7024826 Screw A/RFIGURE 2-3. VALVE ASSEMBLY - HYDRO AIR (CONTINUED)FIG & ITEM # PART NUMBER DE

2-14 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

3121106 2-15SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATIONFIG & ITEM # PART NUMBER

2-16 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.

3121106 2-17SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.SW

2-18 3121106SECTION 2 TURNTABLESECTION2TURNTABLE0239842 TURNTABLE LOCK INSTALLATION Ref. B201 4843318 Bushing Weldment 1202 3421565 Pin, Snap 1203 126

3121106 2-19SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

3121106 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-20 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY1101211212102310312112151158108225105122810841066107710666106810817117

3121106 2-21SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160184 SWING MOTOR

2-22 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. SWING BRAKE ASSEMBLY141881916661777111210141392222231552120

3121106 2-23SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. SWING BRAKE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920109 SWING BRAKE

2-24 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. SWING HUB ASSEMBLY

3121106 2-25SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. SWING HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780116 SWING HUB ASS

2-26 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. LOAD MANAGEMENT INSTALLATION

3121106 2-27SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. LOAD MANAGEMENT INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0239868 LOA

2-28 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. GROUND CONTROLS INSTALLATION1371021011111551571121041321461091101051062031272021711311701

3121106 2-29SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. GROUND CONTROLS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.GROUND CON

ii 3121106TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . .

2-30 3121106SECTION 2 TURNTABLESECTION2TURNTABLE107 0610130 Card, Circuit (Load Radius) 1108 0610100 Card, Circuit (Overload) 2109 3740070 Relay - SPD

3121106 2-31SECTION2TURNTABLESECTION 2 TURNTABLE153 4460234 Clamp, Cable (Not Shown) 10154 4460452 Strip, Terminal marking - #99 20155 4120036 Base, R

2-32 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY

3121106 2-33SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02700

2-34 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION

3121106 2-35SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DEUTZ

2-36 3121106SECTION 2 TURNTABLESECTION2TURNTABLE37 4832000 Lockwasher, Metric 10mm 238 3290607 Locknut, Metric 6mm 439 1320222 Clamp (Not Shown) 340

3121106 2-37SECTION2TURNTABLESECTION 2 TURNTABLE82 Auxiliary Pump Assembly Options: 1Use 3600468Auxiliary Pump Assembly (See Items 501-503 for Breakdo

2-38 3121106SECTION 2 TURNTABLESECTION2TURNTABLE302 0901389 Bracket, Throttle Cable 1303 4460302 Stop, Terminal 1304 3450203 Pin, Cotter 1/16" x

3121106 2-39SECTION2TURNTABLESECTION 2 TURNTABLE70001076 Spring70001081 Ball70001080 Seat7011024 Seal7011048 Washer7011043 Screw70000970 Ring, Retaini

3121106 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION1-1 FRAME, VALVES AND SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . .

2-40 3121106SECTION 2 TURNTABLESECTION2TURNTABLE70002259 Washer, Cylinder Head Bolt 470001361 Pump, Fuel Injection 470001927 Manifold, Exhaust 1700019

3121106 2-41SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QT

2-42 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION)

3121106 2-43SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2-44 3121106SECTION 2 TURNTABLESECTION2TURNTABLE24 2820031 Heat Shrink (Not Shown Located at Platform) A/R25 3251102 Decal - Gen. On/Off (Not Shown Lo

3121106 2-45SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

2-46 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATIONSEE DUALFUEL INSTL.1110111112113129130119120

3121106 2-47SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QT

2-48 3121106SECTION 2 TURNTABLESECTION2TURNTABLE115 3620040 Radiator 17019656 Radiator Cap 1116 0641608 Bolt 3/8”-16NC x 1” 19117 4751600 Flatwasher 3

3121106 2-49SECTION2TURNTABLESECTION 2 TURNTABLE163 4060804 Shield, Flexible Trim 3/16” 3ft/.9m164 0271414 Dual Fuel Switch (Not Shown) (See Section 4

1-2 3121106SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION108116116A116B116C2022022042042061206121STEERVALVESELECTORVAL

2-50 3121106SECTION 2 TURNTABLESECTION2TURNTABLE209 7019994 Sensor, EGR 1210 2420187 Dipstick 14564281 Tube, Dipstick 1211 2720341 Horn, Rubber Air 12

3121106 2-51SECTION2TURNTABLESECTION 2 TURNTABLEMUFFLER INSTALLATIONS Ref.0258390 Standard Spark Arresting Ref.0258391 Optional Catalytic Ref.301 Muff

2-52 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION)DUAL FUELENGINECOMPONENTS.215111911811711478

3121106 2-53SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION)FIG & ITEM # PART NUMBER DESCRIPTION QT

2-54 3121106SECTION 2 TURNTABLESECTION2TURNTABLE202 0961127 Bushing, Snap (Not Shown) 1203 4300045 Weld Stud, 1/2-13NC x 1 1/2 LG (Not Shown) 4204 475

3121106 2-55SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (CONTINUED)FIG & ITEM # PART NUMBER DE

2-56 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL)1SUPPLIEDWI THENGINEREFENGINETRAY5910891010127683

3121106 2-57SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-58 3121106SECTION 2 TURNTABLESECTION2TURNTABLE15 4460023 Connector, Strain Relief 116 0641508 Bolt 5/16”-18NC x 1” 117 4751500 Flatwasher 5/16” 218

3121106 2-59SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

3121106 1-3SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FRAME, VA

2-60 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. PUMP COUPLING INSTALLATION

3121106 2-61SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-17. PUMP COUPLING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0256849 PUMP

2-62 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. PUMP ASSEMBLY

3121106 2-63SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-18. PUMP ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PISTON PUMP ASSEMBLY OPTI

2-64 3121106SECTION 2 TURNTABLESECTION2TURNTABLE46 Kit Cover, Gerotor 147 7007453 Bolt, Hex 348 7007208 Plug 149 7007454 Cover, Front 150 Kit Block, C

3121106 2-65SECTION2TURNTABLESECTION 2 TURNTABLE89 7010120 Spacer/Gasket 1— — — — — — — — — —2900752Seal Kit - Complete (Includes Items 3,6,14,15,37,4

2-66 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. PUMP ASSEMBLY - HYDRO-AIR

3121106 2-67SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-19. PUMP ASSEMBLY - HYDRO-AIRFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PUMP ASSEMBLY

2-68 3121106SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. TANKS INSTALLATION

3121106 2-69SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. TANKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANKS INSTALLATION O