Jlg M4069 Operator Manual User Manual

Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times. ANSI®Model3369LE/4069LEM3369/M4069S/N-0200230092 to

TABLE OF CONTENTSiv – JLG Lift – 3121638SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEThis page left blank intentionally.

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31212721.2 PRE-OPERATIONOperator Training and Knowledge• The Operation and Safety Manual must be read a

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-3• Check the work area for hazardous locations. Do not oper-ate the machine in hazardous environm

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121272• Do not remove, modify, or disable any safety devices.• Never slam a control switch or lever th

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-5Trip and Fall Hazards• Prior to operation, ensure all gates and rails are fastenedand secured in

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121272Electrocution Hazards• This machine is not insulated and does not provide protec-tion from conta

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-7DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD).ASSUME ALL ELECTRICAL PARTS AN

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121272DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 5, TABLE

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-9• Never attempt to use the machine as a crane. Do not tie-offmachine to any adjacent structure.

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121272• During operation, keep all body parts inside platform rail-ing.• Always post a lookout when d

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-111.4 TOWING, LIFTING, AND HAULING• Never allow personnel in platform while towing, lifting, orha

SECTION 1 - SAFETY PRECAUTIONS1-12 – JLG Lift – 3121272• Never attempt to move heavy parts without the aid of amechanical device. Do not allow heavy o

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AN

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-2 – JLG Lift – 31216382.2 PREPARATION, INSPECTION, AND MAINTENANCEThe following

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-3Table 2-1.Inspection and Maintenance TableType FrequencyP

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-4 – JLG Lift – 31216382.3 PRE-START INSPECTIONThe Pre-Start Inspection should i

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-5Preparing the Machine for OperationEmergency Ground Contr

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-6 – JLG Lift – 3121638e. Ensure that all LED’s in the control box are work-ing

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-72.4 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)NOTICELOCK

FOREWORD3121638 – JLG Lift – aFOREWORDIT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULDPRESSURE-WASHING BE UTIL

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-8 – JLG Lift – 3121638Figure 2-1. Walk-Around Inspection (Sheet 1 of 3)

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-9GENERALBegin the “Walk-Around Inspection” at Item 1, as n

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-10 – JLG Lift – 312163814. Limit Switch - See Note15. Ladder - See Note16. Manu

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121638 – JLG Lift – 2-11Limit Switch Locations12Figure 2-4. Limit Switch Locatio

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-12 – JLG Lift – 3121638NOTES:

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS AND INDICATORS3.1 GENERALNOTICETHE MANUFACTURER HAS NO

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-2 – JLG Lift – 3121638.PLATFORM/GROUNDSELECT SWITCHCIRCUIT BREAKERLIFTSWITCHHOURMETEREMERGENCYSTOP SWITCH

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-3NOTE: With Platform/Ground Select in center position, power isshut off to controls

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-4 – JLG Lift – 3121638Platform Control Station(See Figure 3-2. and Figure 3-3.)1. Power/Emergency StopA t

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-5are being set or retracted. See Figure 3-3., IndicatorPanel8. Generator Enable Swit

FOREWORDb – JLG Lift – 3121638SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-6 – JLG Lift – 31216381705911BAAB1705912BALL WHEEL DRIVEHORNDRIVESELECTORPOWER/EMERGENCYSTOPSPEEDSELEC

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-7DRIVELEVELINGJACKS(SET)LEVELINGJACKS(RETRACTED)BATTERY CHARGEINDICATORTILTLIFTSYSTE

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-8 – JLG Lift – 3121638Figure 3-4. Decal Installation (ANSI)

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-9 Table 3-1. Decal Location Legend (ANSI)ItemANSI02705911-3 --4 10011312705 1701644

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-10 – JLG Lift – 312163837 170381838 170382139 170490340 170381341 1704248101 --102 1704174103(M3369/M4069

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-11Figure 3-5. Decal Installation (ANSI Export)

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-12 – JLG Lift – 3121638Table 3-2. Decal Location Legend (ANSI Export)Item #Brazilian0270601Chinese027200

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-137170400817046071704007(USA manufactured - Prior to S/N 0200108331)1704006(USA manu

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-14 – JLG Lift – 312163813 -- -- -- -- -- --14 3251813 3251813 3251813 3251813 3251813 325181315 3252645 3

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-1524 1703819 1703819 1703819 1703819 1703819 170381925 1703822 1703822 1703822 17038

FOREWORD3121638 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-16 – JLG Lift – 3121638106(4WD only) 1704998 1704998 1704998 1704998 1704998 17049981073369LE4069LEM3369M

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-17Figure 3-6. Decal Installation (CE/AUS)

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-18 – JLG Lift – 3121638Table 3-3. Decal Location Legend (CE/AUS)Item #CE/AUS02750843369LE/4069LECE/AUS02

SECTION 3 - MACHINE CONTROLS AND INDICATORS3121638 – JLG Lift – 3-1924 1703819 170381925 1703822 170382226 - 32 -- --33 1703687 170368734 - 35 -- --36

SECTION 3 - MACHINE CONTROLS AND INDICATORS3-20 – JLG Lift – 3121638NOTES:

SECTION 4 - MACHINE OPERATION3121638 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled hydraulic lift equip

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31216384.4 LEVELING JACKSOnce the leveling jacks leave the stowed position (fullyretracted) but are not

SECTION 4 - MACHINE OPERATION3121638 – JLG Lift – 4-3 Figure 4-1. Grade and Sideslope

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3121638Traveling Forward and Reverse1. At platform controls, pull out emergency stop switch and select t

SECTION 4 - MACHINE OPERATION3121638 – JLG Lift – 4-54.9 SAFETY PROPSAFETY PROP MUST BE USED WHEN MAINTENANCE REQUIRES SIZZOR ARMSTO BE RAISED.1. To e

FOREWORDd – JLG Lift – 3121638REVISION LOGOriginal Issue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 10, 2014

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3121638MODELFRONT AXLElb (kg)REAR AXLElb (kg)GVW lb (kg)WHEELBAEin (m)Xin (m)Zin (m)3369LE - ANSI 4,860

SECTION 4 - MACHINE OPERATION3121638 – JLG Lift – 4-7Figure 4-3. Lifting & Tie Down Chart - Sheet 2 of 2

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3121638NOTES:

SECTION 5 - EMERGENCY PROCEDURES3121638 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section explains the steps to be taken in case

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31216385.4 MANUAL DESCENT SYSTEMThe manual descent system is used, in the event of total powerfailure

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6.1 INTR

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-2 – JLG Lift – 31216386.3 OPERATING SPECIFICATIONSTable 6-1. Operating SpecificationsDesc

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-3ANSI CE AUS ANSI CE AUSMax. Slope (Front - Back)(optional forCE mac

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-4 – JLG Lift – 3121638ANSI CE AUS ANSI CE AUSWheelbase 91.5 in (2.3m) 91.5 in (2.3 m)Gros

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-5Dimensional Data CapacitiesTable 6-2. Dimensional Data3369LE/M3369

TABLE OF CONTENTS3121638 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL.

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-6 – JLG Lift – 3121638TiresTable 6-4. Tire SpecificationsSIZE240/55 D17.5 R4 Tread(Fill t

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-7Batteries (Electric Machines)NOTICEJLG MACHINES EQUIPPED WITH DELTA

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-8 – JLG Lift – 3121638EngineTable 6-7. Engine Specifications (Generator - If Equipped)TY

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-9 Figure 6-1. Engine Operating Temperature Specifications - (Kubota)

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-10 – JLG Lift – 3121638 Figure 6-2. Engine Operating Temperature Specifications - (Kubo

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-11LubricationHydraulic Oil NOTE: Hydraulic oils must have anti-wear

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-12 – JLG Lift – 31216386.4 OPERATOR MAINTENANCEFigure 6-3. Operator Maintenance and Lubri

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-13NOTE: The following numbers correspond to those in Figure 6-3.,Ope

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-14 – JLG Lift – 31216386.5 TIRES AND WHEELSTire DamageFor pneumatic tires, JLG Industries

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121638 – JLG Lift – 6-15etc., without written factory recommendations, may result inan uns

TABLE OF CONTENTSii – JLG Lift – 3121638SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE4.6 PLATFORM HANDRAILS FOLD DOWNPROCEDURE (

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-16 – JLG Lift – 3121638Wheel nuts should be torqued after first 50 hours of operationand

SECTION 7 - INSPECTION AND REPAIR LOG3121638 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1. Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121638Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

TABLE OF CONTENTS3121638 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGELIST OF FIGURES2-1. Walk-Around Inspection