Jlg G6-42P Parts Manual User Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModelG6-42PS/N 0189001 thru 0189345 & 0160000230 & After91404001RevisedMarch 31, 2014

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G6-42P 91404001viii

ATTACHMENTSG6-42P 914040013-52Figure 3-18 Grapple Bucket1213127262825278132101516151617171818191921202224232015101514116536744913151510181929172023242

ATTACHMENTS91404001 G6-42P 3-53Figure 3-18 Grapple BucketItem Part Number Qty. Description Rev. 0930020 1 GRAPPLE BUCKET, (includes all items) G1 NSS

ATTACHMENTSG6-42P 914040013-54Figure 3-19 Fork Pin Lock InstallationPY165043521

ATTACHMENTS91404001 G6-42P 3-55Figure 3-19 Fork Pin Lock InstallationItem Part Number Qty. Description Rev. 1001093465 1 FORK PIN LOCK INSTALLATION, (

ATTACHMENTSG6-42P 914040013-56Figure 3-20 6 Foot Mast With 48 Inch & 72 Inch CarriagePAP3780VIEW A-AAA17110124531118215166781314 91920Before S/N 0

ATTACHMENTS91404001 G6-42P 3-57Figure 3-20 6 Foot Mast With 48 Inch & 72 Inch CarriageItem Part Number Qty. Description Rev.91405060 1 6 FT MAST W

ATTACHMENTSG6-42P 914040013-58Figure 3-21 8 Foot Standard MastPAP113302613251487121510918192016172124222311 634251454643K1K2K3K4K547101275 PSIS/N 0160

ATTACHMENTS91404001 G6-42P 3-59Figure 3-21 8 Foot Standard Mast (Continued)272833344039352728323334403927283637383837413130294858485461485556596062535

ATTACHMENTSG6-42P 914040013-60Figure 3-21 8 Foot Standard MastItem Part Number Qty. Description Rev.1001108668 1 8 FT STANDARD MAST, (includes all ite

ATTACHMENTS91404001 G6-42P 3-6149 70022936 1 FLOW LIMITER50 70022937 1 FITTING, 45 DEGREE51 70022949 2 LOCKWASHER, M1052 70022950 2 HEX SOCKET CAPSCRE

91404001 G6-42PSECTION 1 FRAME & ATTACHING PARTS

ATTACHMENTSG6-42P 914040013-62Figure 3-22 8 Foot Side Tilt Electric MastPAP113202613251487121510918192016172124222311 34251454647431099810495105971039

ATTACHMENTS91404001 G6-42P 3-63Figure 3-22 8 Foot Side Tilt Electric Mast (Continued)PAP37202728333440393527283233344039272836373838374131302988907973

ATTACHMENTSG6-42P 914040013-64Figure 3-22 8 Foot Side Tilt Electric MastItem Part Number Qty. Description Rev.1001108669 1 8 FT SIDE TILT ELECTRIC MAS

ATTACHMENTS91404001 G6-42P 3-6549 70022934 4 FITTING, 90 DEGREE50 70022948 2 LOCKWASHER, M851 70022951 2 CAPSCREW, M8X6052 70022935 2 STRAIGHT THREAD

ATTACHMENTSG6-42P 914040013-6698 70022949 5 LOCKWASHER, M1099 70022958 3 CAPSCREW, M10X20100 70022961 1 SHAFT101 70022959 1 WASHER102 70022989 1 RETAI

ATTACHMENTS91404001 G6-42P 3-67Figure 3-22 8 Foot Side Tilt Electric Mast (Continued)Item Part Number Qty. Description Rev.S/N 0160037689 & After

ATTACHMENTSG6-42P 914040013-68This Page Intentionally Left Blank

91404001 G6-42PSECTION 4 ENGINE & ATTACHING PARTS

ENGINE & ATTACHING PARTSG6-42P 914040014-2Figure 4-1 Engine Assembly, LH ViewPAP23380HR MTRFUL SOLPS IGNCLT TMPFUL SOLOIL GAG333435363772553856575

ENGINE & ATTACHING PARTS91404001 G6-42P 4-3Figure 4-1 Engine Assembly, LH ViewItem Part Number Qty. Description Rev.91415007 Ref ENGINE ASSY, (inc

FRAME & ATTACHING PARTSG6-42P 914040011-2Figure 1-1 Frame Shrouding & TrimPAP23330601519161718212214646111244832313334302829262528977218654236

ENGINE & ATTACHING PARTSG6-42P 914040014-444 83191014 1 LOCKWASHER, M1445 91143315 1 OIL PRESSURE SENDER46 91406026 1 LH FRONT ENGINE MOUNT9140602

ENGINE & ATTACHING PARTS91404001 G6-42P 4-5Figure 4-1 Engine Assembly, LH View (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0

ENGINE & ATTACHING PARTSG6-42P 914040014-6Figure 4-1 Engine Assembly, LH ViewPAP233705-TOP2-FRONTHR MTRFUL SOLPS IGN333435363769553856575838394069

ENGINE & ATTACHING PARTS91404001 G6-42P 4-7 Figure 4-1 Engine Assembly, LH ViewItem Part Number Qty. Description Rev.91415007 Ref ENGINE ASSEMBLY,

ENGINE & ATTACHING PARTSG6-42P 914040014-891406027 1 RH FRONT ENGINE MOUNT47 91404086 1 FAN BELT48 83191043 4 HEX HD CAPSCREW, M16X2X30, (torque t

ENGINE & ATTACHING PARTS91404001 G6-42P 4-9 Figure 4-1 Engine Assembly, LH View (Continued)Item Part Number Qty. Description Rev.S/N 0160001921 th

ENGINE & ATTACHING PARTSG6-42P 914040014-10Figure 4-1 Engine Assembly, LH ViewPAP23250AAAPPLY LOC-TITE SUPERFLEX 587ULTRA BLUE SILICON, (14404067)

ENGINE & ATTACHING PARTS91404001 G6-42P 4-11 Figure 4-1 Engine Assembly, LH ViewItem Part Number Qty. Description Rev.91415078 Ref ENGINE ASSEMBLY

ENGINE & ATTACHING PARTSG6-42P 914040014-1248 91083106 3 O-RING49 84712738 6 CLAMP HALF50 83201135 12 HEX HD CAPSCREW, 7/16-14X1-1/251 88551012 12

ENGINE & ATTACHING PARTS91404001 G6-42P 4-13 Figure 4-1 Engine Assembly, LH View (Continued)Item Part Number Qty. Description Rev.S/N 0160003213 &

FRAME & ATTACHING PARTS91404001 G6-42P 1-3Figure 1-1 Frame Shrouding & Trim (Continued)PAP2331055575643543536402831373938807921584142105950598

ENGINE & ATTACHING PARTSG6-42P 914040014-14Figure 4-2 Engine Assembly, RH View192021222361261718621620212223242021222325AA333462272861414243613031

ENGINE & ATTACHING PARTS91404001 G6-42P 4-15Figure 4-2 Engine Assembly, RH ViewItem Part Number Qty. Description Rev.91415007 Ref ENGINE ASSEMBLY,

ENGINE & ATTACHING PARTSG6-42P 914040014-1648 Ref TRACTION LOCK VALVE, (see Figure 9-14 for details)49 91406112 1 FLOW DIVIDER BRACKET50 2220635 1

ENGINE & ATTACHING PARTS91404001 G6-42P 4-17Figure 4-2 Engine Assembly, RH View (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru

ENGINE & ATTACHING PARTSG6-42P 914040014-18Figure 4-2 Engine Assembly, RH ViewPAP23480STRT-RELGND-4GND-5CAB GNDGND-9GND-2STRT-SOLALT BATSNSRBATSTR

ENGINE & ATTACHING PARTS91404001 G6-42P 4-19 Figure 4-2 Engine Assembly, RH ViewItem Part Number Qty. Description Rev.91415007 Ref ENGINE ASSEMBLY

ENGINE & ATTACHING PARTSG6-42P 914040014-2048 Ref TRACTION LOCK VALVE, (see Figure 9-14 for details)49 91406112 1 FLOW DIVIDER BRACKET50 2220635 1

ENGINE & ATTACHING PARTS91404001 G6-42P 4-21 Figure 4-2 Engine Assembly, RH View (Continued)Item Part Number Qty. Description Rev.S/N 0160001921 t

ENGINE & ATTACHING PARTSG6-42P 914040014-22Figure 4-2 Engine Assembly, RH View28495230333132563435365737385739405748472426276515626242527649535057

ENGINE & ATTACHING PARTS91404001 G6-42P 4-23 Figure 4-2 Engine Assembly, RH ViewItem Part Number Qty. Description Rev.91415078 Ref ENGINE ASSEMBLY

FRAME & ATTACHING PARTSG6-42P 914040011-4Figure 1-1 Frame Shrouding & TrimItem Part Number Qty. Description Rev.14404646 AR T-9 METAL PROTECTA

ENGINE & ATTACHING PARTSG6-42P 914040014-2444 83201135 8 HEX HD CAPSCREW, 7/16-14X1-1/245 84712738 4 CLAMP HALF46 91083106 2 O-RING47 77133201 1 H

ENGINE & ATTACHING PARTS91404001 G6-42P 4-25 Figure 4-2 Engine Assembly, RH View (Continued)Item Part Number Qty. Description Rev.S/N 0160003213 &

ENGINE & ATTACHING PARTSG6-42P 914040014-26Figure 4-3 John Deere EngineS/N 0189001 thru 0189345 &0160000230 thru 0160003058excluding 016000265

ENGINE & ATTACHING PARTS91404001 G6-42P 4-27Figure 4-3 John Deere EngineItem Part Number Qty. Description Rev.91403030 1 JOHN DEERE ENGINE, (inclu

ENGINE & ATTACHING PARTSG6-42P 914040014-2891474630 1 ALTERNATOR SUPPORT91474631 1 ALTERNATOR STRAPFigure 4-3 John Deere Engine (Continued)Item Pa

ENGINE & ATTACHING PARTS91404001 G6-42P 4-29Figure 4-3 John Deere Engine (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345

ENGINE & ATTACHING PARTSG6-42P 914040014-30Figure 4-3 John Deere EngineS/N 0160003213 thru 0160006643including 0160002657excluding 0160006494 &

ENGINE & ATTACHING PARTS91404001 G6-42P 4-31Figure 4-3 John Deere EngineItem Part Number Qty. Description Rev.91413134 1 JOHN DEERE ENGINE, 99HP,

ENGINE & ATTACHING PARTSG6-42P 914040014-3291474630 1 ALTERNATOR SUPPORT91474631 1 ALTERNATOR STRAPFigure 4-3 John Deere Engine (Continued)Item Pa

ENGINE & ATTACHING PARTS91404001 G6-42P 4-33Figure 4-3 John Deere Engine (Continued)Item Part Number Qty. Description Rev.S/N 0160003213 thru 0160

FRAME & ATTACHING PARTS91404001 G6-42P 1-541 91033029 1 SEAT BELT, (not used with optional seat), (includes items 50 & two ofitems 52 & 59

ENGINE & ATTACHING PARTSG6-42P 914040014-34Figure 4-3 John Deere EngineS/N 0160006706 & Afterincluding 0160006494 & 0160006543

ENGINE & ATTACHING PARTS91404001 G6-42P 4-35Figure 4-3 John Deere EngineItem Part Number Qty. Description Rev.91413145 1 JOHN DEERE ENGINE, 99HP,

ENGINE & ATTACHING PARTSG6-42P 914040014-3691474629 1 ALTERNATOR BRACKET91474630 1 ALTERNATOR SUPPORT91474631 1 ALTERNATOR STRAPFigure 4-3 John De

ENGINE & ATTACHING PARTS91404001 G6-42P 4-37Figure 4-3 John Deere Engine (Continued)Item Part Number Qty. Description Rev.S/N 0160006706 & Aft

ENGINE & ATTACHING PARTSG6-42P 914040014-38Figure 4-4 Fuel Tank & Lines1422172116211714221912111820151310111265498732123PAP23340RETURN LINE, (

ENGINE & ATTACHING PARTS91404001 G6-42P 4-39Figure 4-4 Fuel Tank & LinesItem Part Number Qty. Description Rev.91405042 1 FUEL TANK ASSY, (not

ENGINE & ATTACHING PARTSG6-42P 914040014-40Figure 4-4 Fuel Tank & Lines1524632162192084101104302102301102103220PAP23400NOTE: NEW VERSION1. APP

ENGINE & ATTACHING PARTS91404001 G6-42P 4-41 Figure 4-4 Fuel Tank & LinesItem Part Number Qty. Description Rev. 4400496 1 FUEL TANK ASSY, (inc

ENGINE & ATTACHING PARTSG6-42P 914040014-42Figure 4-5 Radiator Assembly12346510987121112293031323334262728141514139171819201825242322202116S/N 018

ENGINE & ATTACHING PARTS91404001 G6-42P 4-43Figure 4-5 Radiator AssemblyItem Part Number Qty. Description Rev.91405003 1 RADIATOR ASSY, (includes

FRAME & ATTACHING PARTSG6-42P 914040011-686 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/487 86681572 4 HARD WASHER, 13/1688 91403097 4 CAB ISOLATOR MOU

ENGINE & ATTACHING PARTSG6-42P 914040014-44Figure 4-5 Radiator Assembly12346510987121112293031323334262728141514139171819201825242322202116S/N 016

ENGINE & ATTACHING PARTS91404001 G6-42P 4-45Figure 4-5 Radiator AssemblyItem Part Number Qty. Description Rev.91405010 1 RADIATOR ASSY, (includes

ENGINE & ATTACHING PARTSG6-42P 914040014-46Figure 4-6 Air Cleaner & Installation132456791011128815148816171920158821131818S/N 0189001 thru 018

ENGINE & ATTACHING PARTS91404001 G6-42P 4-47Figure 4-6 Air Cleaner & InstallationItem Part Number Qty. Description Rev.91405027 Ref AIR CLEANE

ENGINE & ATTACHING PARTSG6-42P 914040014-48Figure 4-6 Air Cleaner & InstallationPAP21950232423222021201916171815141382672561718543192111012S/N

ENGINE & ATTACHING PARTS91404001 G6-42P 4-49 Figure 4-6 Air Cleaner & InstallationItem Part Number Qty. Description Rev.91475046 Ref AIR CLEAN

ENGINE & ATTACHING PARTSG6-42P 914040014-50Figure 4-6 Air Cleaner & Installation1121110826141519161718132013211322329231761819725542724PY4070S

ENGINE & ATTACHING PARTS91404001 G6-42P 4-51 Figure 4-6 Air Cleaner & InstallationItem Part Number Qty. Description Rev.91515041 Ref AIR CLEAN

ENGINE & ATTACHING PARTSG6-42P 914040014-52Figure 4-7 Exhaust Installation105958776552134S/N 0189001 thru 0189345 &0160000230 thru 0160003058e

ENGINE & ATTACHING PARTS91404001 G6-42P 4-53Figure 4-7 Exhaust InstallationItem Part Number Qty. Description Rev.1 91403484 1 EXHAUST ELBOW2 88201

FRAME & ATTACHING PARTS91404001 G6-42P 1-7Figure 1-1 Frame Shrouding & Trim (Continued)Item Part Number Qty. Description Rev.

ENGINE & ATTACHING PARTSG6-42P 914040014-54Figure 4-7 Exhaust Installation837364453312S/N 0160003213 & Afterincluding 0160002657

ENGINE & ATTACHING PARTS91404001 G6-42P 4-55 Figure 4-7 Exhaust InstallationItem Part Number Qty. Description Rev.1 91403485 1 EXHAUST TUBE2 91403

ENGINE & ATTACHING PARTSG6-42P 914040014-56This Page Intentionally Left Blank

91404001 G6-42PSECTION 5 DRIVE TRAIN

DRIVE TRAING6-42P 914040015-2Figure 5-1 Front Axle Assembly - Rockwell324567894563212131411101S/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-3Figure 5-1 Front Axle Assembly - RockwellItem Part Number Qty. Description Rev.91415001 1 FRONT AXLE ASSY, (includes all

DRIVE TRAING6-42P 914040015-4Figure 5-2 Front Axle - RockwellS/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-5Figure 5-2 Front Axle - RockwellItem Part Number Qty. Description Rev.91123119 1 FRONT AXLE, (includes all items) D1 Ref

DRIVE TRAING6-42P 914040015-6Figure 5-3 Carrier Assembly - Rockwell3635343330292625232221932312827244125632019111012141315161513171811101412965432187K

DRIVE TRAIN91404001 G6-42P 5-7Figure 5-3 Carrier Assembly - RockwellItem Part Number Qty. Description Rev.1 91144386 4 CAPSCREW2 91144387 2 ADJUSTER R

FRAME & ATTACHING PARTSG6-42P 914040011-8Figure 1-2 Rear Axle & Attaching Parts PAP19290ENLARGED VIEWFronofMachin2461359101182221201219131

DRIVE TRAING6-42P 914040015-8K1 91144382 1 LIMITED SLIP PLATE STACK KIT, (includes items 10, 11, 12, 13 & 14)K2 91144383 1 PINION CAGE SHIM KIT, (

DRIVE TRAIN91404001 G6-42P 5-9Figure 5-3 Carrier Assembly - Rockwell (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345

DRIVE TRAING6-42P 914040015-10Figure 5-4 Brake Assembly - Rockwell1819201312111617151410987561243K1K2K3K4PAP23750S/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-11Figure 5-4 Brake Assembly - RockwellItem Part Number Qty. Description Rev.1 91144372 1 BRAKE HOUSING, (right side only

DRIVE TRAING6-42P 914040015-12Figure 5-5 Left & Right Housing & Axle & Wheel Flange Assemblies - RockwellS/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-13Figure 5-5 Left & Right Housing & Axle & Wheel Flange Assemblies - RockwellItem Part Number Qty. Descriptio

DRIVE TRAING6-42P 914040015-14Figure 5-6 Front Axle Assembly - Carraro613481197711111185102S/N 0160000230 & After

DRIVE TRAIN91404001 G6-42P 5-15Figure 5-6 Front Axle Assembly - CarraroItem Part Number Qty. Description Rev.91415053 1 FRONT AXLE ASSY, (includes ite

DRIVE TRAING6-42P 914040015-16Figure 5-7 Front Axle - Carraro123S/N 0160000230 & After

DRIVE TRAIN91404001 G6-42P 5-17Figure 5-7 Front Axle - CarraroItem Part Number Qty. Description Rev.91363158 1 FRONT AXLE, (includes all items) A1 Ref

FRAME & ATTACHING PARTS91404001 G6-42P 1-9Figure 1-2 Rear Axle & Attaching PartsItem Part Number Qty. Description Rev.1 88521312 2 LOCKNUT, 3/

DRIVE TRAING6-42P 914040015-18Figure 5-8 Carrier Assembly - CarraroPAP23540555654545453505251504948474645444339404142383337363534323356781011161514131

DRIVE TRAIN91404001 G6-42P 5-19Figure 5-8 Carrier Assembly - CarraroItem Part Number Qty. Description Rev.1 91364046 2 BUSHING2 91364047 1 DIFFERENTIA

DRIVE TRAING6-42P 914040015-2041 91364086 2 SNAP RING, 115X442 91364087 2 RING GEAR43 91364088 2 SNAP RING44 91364089 2 COUPLING SLEEVE45 91364090 2 H

DRIVE TRAIN91404001 G6-42P 5-21Figure 5-8 Carrier Assembly - Carraro (Continued)Item Part Number Qty. Description Rev.S/N 0160000230 & After

DRIVE TRAING6-42P 914040015-22Figure 5-9 Brake Assembly - Carraro11110122133144155166177188931213121316S/N 0160000230 & After

DRIVE TRAIN91404001 G6-42P 5-23Figure 5-9 Brake Assembly - CarraroItem Part Number Qty. Description Rev.1 91474143 2 RING2 91474144 2 SLEEVE3 91474145

DRIVE TRAING6-42P 914040015-24Figure 5-10 Axle Housing Assembly - Carraro261121110201222213233142441525516617718819975771111111114212022232491025S/N 0

DRIVE TRAIN91404001 G6-42P 5-25Figure 5-10 Axle Housing Assembly - CarraroItem Part Number Qty. Description Rev.1 91364026 1 LH AXLE HOUSING2 91364027

DRIVE TRAING6-42P 914040015-26Figure 5-11 Rear Axle Drive HubS/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-27Figure 5-11 Rear Axle Drive HubItem Part Number Qty. Description Rev.91413001 1 REAR DRIVE HUB, (includes all items) C1

FRAME & ATTACHING PARTSG6-42P 914040011-1046 Use Kit K4 1 LH KNUCKLE47 8050001 2 SELF-ALIGNING BUSHING, (tie rod)48 88671001 4 STRAIGHT LUBE FITTI

DRIVE TRAING6-42P 914040015-28Figure 5-11 Rear Axle Drive Hub NOTE:TO SERVICE ITEM 15, BEARING NUT, A SPECIAL WRENCH IS REQUIRED. ORDER 91404449 WREN

DRIVE TRAIN91404001 G6-42P 5-29Figure 5-11 Rear Axle Drive HubItem Part Number Qty. Description Rev.91403588 1 REAR DRIVE HUB, (includes all items)1 7

DRIVE TRAING6-42P 914040015-30Figure 5-12 Tires & RimsS/N 0189001 thru 0189345

DRIVE TRAIN91404001 G6-42P 5-31Figure 5-12 Tires & RimsItem Part Number Qty. Description Rev.91125002 2 RH TIRE & WHEEL ASSY, 13.00X24, (inclu

DRIVE TRAING6-42P 914040015-32Figure 5-12 Tires & Rims578931042161011PW0030TREAD PATTERNS MAY VARYS/N 0160000230 & After

DRIVE TRAIN91404001 G6-42P 5-33Figure 5-12 Tires & RimsItem Part Number Qty. Description Rev.4520368 1 TIRE SET, 13.00-24 BIAS A91405035 2 RH TIRE

DRIVE TRAING6-42P 914040015-344520645 1 SOLID TIRE SET, 13.00-24, (includes items 10 & 11) A1 8780031 1 TIRE, 13.00-24 BIAS, DIRECTIONAL2 8786514

DRIVE TRAIN91404001 G6-42P 5-35Figure 5-12 Tires & Rims (Continued)Item Part Number Qty. Description Rev.S/N 0160000230 & After

DRIVE TRAING6-42P 914040015-36This Page Intentionally Left Blank

91404001 G6-42PSECTION 6 CAB

FRAME & ATTACHING PARTS91404001 G6-42P 1-11Figure 1-2 Rear Axle & Attaching Parts (Continued)Item Part Number Qty. Description Rev.

CABG6-42P 914040016-2Figure 6-1 Open Cab

CAB91404001 G6-42P 6-3Figure 6-1 Open CabItem Part Number Qty. Description Rev.91403076 1 OPEN CAB ASSY, (includes all items) W1 91404108 1 CAB WELDME

CABG6-42P 914040016-4Figure 6-2 Cab Enclosure With Heater OptionFRONT WIPER INSTALLATION6714121011981316123419555551720211815S/N 0189001 thru 0189345

CAB91404001 G6-42P 6-5Figure 6-2 Cab Enclosure With Heater OptionItem Part Number Qty. Description Rev.91415027 1 CAB ENCLOSURE WITH HEATER OPTION, (i

CABG6-42P 914040016-6Figure 6-2 Cab Enclosure With Heater OptionPAP23290EF ABCDABGRD+1234SUPPLYLINE556478RETURNLINETIE WRAP TOEXISTING HOSES9101112161

CAB91404001 G6-42P 6-7 Figure 6-2 Cab Enclosure With Heater Option (Continued)~BCHML3935363837HEATER FAN SWITCHHARNESS CONNECTIONSBATHSWLOWHSWMEDHSWHI

CABG6-42P 914040016-8 Figure 6-2 Cab Enclosure With Heater OptionItem Part Number Qty. Description Rev.91415088 1 CAB ENCLOSURE KIT INSTALLATION, (inc

CAB91404001 G6-42P 6-948 91413053 3 RECTANGULAR VENT49 91403596 2 VENT REDUCER50 80363106 2 CIRCULAR VENT51 91403608 1 DEFROSTER FAN52 91401443 1 FAN

CABG6-42P 914040016-10Figure 6-3 Cab Enclosure28173416232413221429303118172618212032351010811192527152566571337404233363339404244304138433610894212

CAB91404001 G6-42P 6-11Figure 6-3 Cab EnclosureItem Part Number Qty. Description Rev.91403084 1 CAB ENCLOSURE, (includes all items on Figures 6-2 thru

FRAME & ATTACHING PARTSG6-42P 914040011-12Figure 1-3 Front Axle Mounting425315ROCKWELLS/N 0189001 thru 0189345

CABG6-42P 914040016-12Figure 6-4 Cab Enclosure47837178278678578910910Front of Machine

CAB91404001 G6-42P 6-13Figure 6-4 Cab EnclosureItem Part Number Qty. Description Rev.91403084 1 CAB ENCLOSURE, (includes all items on Figures 6-2 thru

CABG6-42P 914040016-14Figure 6-5 Suspension SeatPAP23910610113512K181274S/N 0160015465 & After

CAB91404001 G6-42P 6-15Figure 6-5 Suspension SeatItem Part Number Qty. Description Rev.91563158 1 SUSPENSION SEAT, (includes all items) F1 7026904 1 A

CABG6-42P 914040016-16Figure 6-6 Dash AssemblyPAP23670000000QUARTZWORKTRAVEL240100FE8001610TEMPFUELOILVOLTSR- +ACB257131061189312204122122141523157161

CAB91404001 G6-42P 6-17Figure 6-6 Dash AssemblyItem Part Number Qty. Description Rev.1 91403298 1 DASH, (open cab), (S/N 0189001 thru 0160001274)91473

CABG6-42P 914040016-18Figure 6-7 Instrument Panel19521672089221310111214151618171234WORKLT SWMAIN15BACKLTIGNACCBATBATIGNSTLTOILFUEL12+GND TEMPGRD+ABRA

CAB91404001 G6-42P 6-19Figure 6-7 Instrument PanelItem Part Number Qty. Description Rev.1 91403461 1 INSTRUMENT PANEL, (includes all items) M2 9140433

CABG6-42P 914040016-20Figure 6-7 Instrument PanelPAP23230IGNACCACCBATBATIGNSTWORKLT SWMAIN15BACKLTABABCDBAT WSW20 1515BAT HSW8687a8687aSTOPLT SW1515WO

CAB91404001 G6-42P 6-21Figure 6-7 Instrument PanelItem Part Number Qty. Description Rev.91413060 1 INSTRUMENT PANEL, (includes all items) F1 90205688

FRAME & ATTACHING PARTS91404001 G6-42P 1-13Figure 1-3 Front Axle MountingItem Part Number Qty. Description Rev.1 Ref FRONT AXLE ASSY, (see Figure

CABG6-42P 914040016-22This Page Intentionally Left Blank

91404001 G6-42PSECTION 7 CONTROLS

CONTROLSG6-42P 914040017-2Figure 7-1 Tilt & Sway123456789

CONTROLS91404001 G6-42P 7-3Figure 7-1 Tilt & SwayItem Part Number Qty. Description Rev.91405047 1 TILT & SWAY CONTROL ASSY, (includes items 1

CONTROLSG6-42P 914040017-4Figure 7-2 Accelerator Pedal Assembly23127282956784911101213915191817142021232425261622S/N 0189001 thru 0189345 &0160000

CONTROLS91404001 G6-42P 7-5Figure 7-2 Accelerator Pedal AssemblyItem Part Number Qty. Description Rev.91405084 1 ACCELERATOR PEDAL ASSY, (includes ite

CONTROLSG6-42P 914040017-6Figure 7-2 Accelerator Pedal Assembly2324222021252616151419181712131011943125678272829PAP23640S/N 0160001379 thru 0160038344

CONTROLS91404001 G6-42P 7-7Figure 7-2 Accelerator Pedal AssemblyItem Part Number Qty. Description Rev.91415067 Ref ACCELERATOR PEDAL ASSY, (no longer

CONTROLSG6-42P 914040017-8Figure 7-2 Accelerator Pedal AssemblyPAP2390022232204517161918910371315121162021161148S/N 0160038555 & After

CONTROLS91404001 G6-42P 7-9 Figure 7-2 Accelerator Pedal AssemblyItem Part Number Qty. Description Rev. 1001102560 1 ACCELERATOR PEDAL ASSY, (includes

FRAME & ATTACHING PARTSG6-42P 914040011-14Figure 1-3 Front Axle Mounting423551CARRAROS/N 0160000230 & After

CONTROLSG6-42P 914040017-10Figure 7-3 Steering Column & Attaching PartsPAP23760121098121314161518201511176752234K1K21921TIE STRAP & BOOT KITNO

CONTROLS91404001 G6-42P 7-11Figure 7-3 Steering Column & Attaching PartsItem Part Number Qty. Description Rev.91405013 1 STEERING CONTROL ASSY, (i

CONTROLSG6-42P 914040017-12Figure 7-4 Brake Pedal AssemblyPAP23650101102103220357981713152631019342118371211323336233156429323724252825302528272223161

CONTROLS91404001 G6-42P 7-13Figure 7-4 Brake Pedal AssemblyItem Part Number Qty. Description Rev.91415004 Ref POWER BRAKE ASSY, (includes item 1 thru

CONTROLSG6-42P 914040017-14Figure 7-5 Foot Switch21S/N 0189001 thru 0189345

CONTROLS91404001 G6-42P 7-15Figure 7-5 Foot SwitchItem Part Number Qty. Description Rev.1 91403478 1 FOOT SWITCH2 88261017 3 SOCKET BUTTON HD CAPSCREW

CONTROLSG6-42P 914040017-16Figure 7-5 Foot Switch21S/N 0160000230 & After

CONTROLS91404001 G6-42P 7-17Figure 7-5 Foot SwitchItem Part Number Qty. Description Rev.1 91343218 1 FOOT SWITCH2 88261011 2 SOCKET BUTTON HD CAPSCREW

CONTROLSG6-42P 914040017-18Figure 7-6 Boom Joystick AssemblyPY49401112151317181410981235674161&32&41342K1

CONTROLS91404001 G6-42P 7-19Figure 7-6 Boom Joystick AssemblyItem Part Number Qty. Description Rev.91403490 Ref JOYSTICK ASSY, (if equipped), (include

FRAME & ATTACHING PARTS91404001 G6-42P 1-15 Figure 1-3 Front Axle MountingItem Part Number Qty. Description Rev.1 Ref FRONT AXLE ASSY, (see Figure

CONTROLSG6-42P 914040017-20Figure 7-7 Joystick Assembly11211020121314151617718819916912463522

CONTROLS91404001 G6-42P 7-21Figure 7-7 Joystick AssemblyItem Part Number Qty. Description Rev.91403178 1 JOYSTICK ASSY, (if equipped), (includes all i

CONTROLSG6-42P 914040017-22Figure 7-8 RH Horizontal Control AssemblyPAP21900421356101102105

CONTROLS91404001 G6-42P 7-23Figure 7-8 RH Horizontal Control AssemblyItem Part Number Qty. Description Rev.91415031 1 RH HORIZONTAL CONTROL ASSY, (inc

CONTROLSG6-42P 914040017-24This Page Intentionally Left Blank

91404001 G6-42PSECTION 8 HYDRAULIC CIRCUITS

HYDRAULIC CIRCUITSG6-42P 914040018-2Figure 8-1 Oil Supply Lines7685911104127133014181915161720212922232529222426272128319TO BRAKE VALVE, (SEE FIGURE 8

HYDRAULIC CIRCUITS91404001 G6-42P 8-3Figure 8-1 Oil Supply LinesItem Part Number Qty. Description Rev.1 Ref OIL FILTER ASSY, (see Figure 9-13 for deta

HYDRAULIC CIRCUITSG6-42P 914040018-4Figure 8-2 Dump Circuit2927282625243332313034363537389231820212244444519461817161514448491357612118765251505336321

HYDRAULIC CIRCUITS91404001 G6-42P 8-5Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.1 Ref OIL FILTER ASSY, (see Figure 9-13 for details)

FRAME & ATTACHING PARTSG6-42P 914040011-16This Page Intentionally Left Blank

HYDRAULIC CIRCUITSG6-42P 914040018-650 91403559 1 CONTROL VALVE TUBE51 2220376 1 ADAPTER, (includes item 52)52 NSS 1 O-RING53 91403414 1 MALE QUICK DI

HYDRAULIC CIRCUITS91404001 G6-42P 8-7Figure 8-2 Dump Circuit (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSG6-42P 914040018-8Figure 8-3 Front Drive Motor12341416151821202223232425242531333233171516568713101211568791310101211192930192930262

HYDRAULIC CIRCUITS91404001 G6-42P 8-9Figure 8-3 Front Drive MotorItem Part Number Qty. Description Rev.1 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-8

HYDRAULIC CIRCUITSG6-42P 914040018-10Figure 8-4 Rear Drive MotorsPAP2336035101VIEW OF RH SIDE OF FRAMEVIEW OF LH SIDE OF FRAME504748494643444540414258

HYDRAULIC CIRCUITS91404001 G6-42P 8-11Figure 8-4 Rear Drive MotorsItem Part Number Qty. Description Rev.1 88671001 6 STRAIGHT LUBE FITTING, 1/82 80623

HYDRAULIC CIRCUITSG6-42P 914040018-1250 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-8 for details)51 Ref SOLENOID VALVE ASSY, (see Figure 9-20 for det

HYDRAULIC CIRCUITS91404001 G6-42P 8-13Figure 8-4 Rear Drive Motors (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSG6-42P 914040018-14Figure 8-5 Steering Cylinders110217211622151413201819132324132324161920131415252627282925303117321111299213141511

HYDRAULIC CIRCUITS91404001 G6-42P 8-15Figure 8-5 Steering CylindersItem Part Number Qty. Description Rev.1 Ref STEERING CYLINDER, (see Figure 9-6 for

91404001 G6-42PSECTION 2 BOOM

HYDRAULIC CIRCUITSG6-42P 914040018-16Figure 8-6 Service/Parking Brake13245678931303130292911410131214920212019221817162726242518171623283215TO LH SIDE

HYDRAULIC CIRCUITS91404001 G6-42P 8-17Figure 8-6 Service/Parking BrakeItem Part Number Qty. Description Rev.1 Ref BYPASS VALVE, (see Figure 9-18 for d

HYDRAULIC CIRCUITSG6-42P 914040018-18Figure 8-7 Boom Joystick32143576823231091312111416315SUPPORT IN CABTO TANKBRAKE VALVE DUMP LINE, (SEE FIGURE 8-2)

HYDRAULIC CIRCUITS91404001 G6-42P 8-19Figure 8-7 Boom JoystickItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 for deta

HYDRAULIC CIRCUITSG6-42P 914040018-20Figure 8-8 Lift Cylinder134232798561011121213111314161515

HYDRAULIC CIRCUITS91404001 G6-42P 8-21Figure 8-8 Lift CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 for deta

HYDRAULIC CIRCUITSG6-42P 914040018-22Figure 8-9 Crowd Cylinder134652327887991011121113232314153153141616PAP23710S/N 0160037689 & AFTER

HYDRAULIC CIRCUITS91404001 G6-42P 8-23Figure 8-9 Crowd CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 for det

HYDRAULIC CIRCUITSG6-42P 914040018-24Figure 8-10 Tilt & Compensating Cylinder789910111214131412161718182019232224252628292730313433323536363721381

HYDRAULIC CIRCUITS91404001 G6-42P 8-25Figure 8-10 Tilt & Compensating CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see

BOOMG6-42P 914040012-2Figure 2-1 First Boom Section10191918202122132241351451561671781123112425NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREA

HYDRAULIC CIRCUITSG6-42P 914040018-26Figure 8-10 Tilt & Compensating Cylinder710113245689910113812141314121617181819232224252628292730313433323536

HYDRAULIC CIRCUITS91404001 G6-42P 8-27Figure 8-10 Tilt & Compensating CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see

HYDRAULIC CIRCUITSG6-42P 914040018-28Figure 8-11 Sway Cylinder1172172341213141314121516557791081112PW0100

HYDRAULIC CIRCUITS91404001 G6-42P 8-29Figure 8-11 Sway CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure 9-7 for det

HYDRAULIC CIRCUITSG6-42P 914040018-30This Page Intentionally Left Blank

91404001 G6-42PSECTION 9 HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTSG6-42P 914040019-2Figure 9-1 Lift Cylinder 272612345678282979876234511112111013141516118192018131415161725212223245303031K1PY6300N

HYDRAULIC COMPONENTS91404001 G6-42P 9-3Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91403009 1 LIFT CYLINDER, (includes all items exc

HYDRAULIC COMPONENTSG6-42P 914040019-4Figure 9-1 Lift Cylinder2612345678272879876234511112111011819201825212223245292930313334171314151632PY6310K1NOTE

HYDRAULIC COMPONENTS91404001 G6-42P 9-5Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91403009 1 LIFT CYLINDER, (includes all items exc

BOOM91404001 G6-42P 2-3Figure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 91406012 1 FIRST BOOM SECTION2 Ref CHAIN CLEVIS ROD, (see

HYDRAULIC COMPONENTSG6-42P 914040019-6Figure 9-1 Lift Cylinder241234567825267987623451111211102914116171816131423192021225272728313015PY6320K1NOTES:

HYDRAULIC COMPONENTS91404001 G6-42P 9-7Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91403009 1 LIFT CYLINDER, (includes all items exc

HYDRAULIC COMPONENTSG6-42P 914040019-8Figure 9-1 Lift Cylinder2526282723244523169910117811918171615131420212222292830232412K1PY6330S/N 0160010506 thru

HYDRAULIC COMPONENTS91404001 G6-42P 9-9Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.91413158 1 LIFT CYLINDER, (includes items 1 thru

HYDRAULIC COMPONENTSG6-42P 914040019-10Figure 9-1 Lift CylinderK11714141818151151101131111920229972211818142082072052151010463813PW00721212S/N 0160033

HYDRAULIC COMPONENTS91404001 G6-42P 9-11Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev. 91413155 1 LIFT CYLINDER, (S/N 0160033805 thru

HYDRAULIC COMPONENTSG6-42P 914040019-12Figure 9-2 Crowd Cylinder - Iowa91112131415161718191202187645432110PAP23610K1S/N 0189001 thru 0189345& 0160

HYDRAULIC COMPONENTS91404001 G6-42P 9-13Figure 9-2 Crowd Cylinder - IowaItem Part Number Qty. Description Rev.91403006 1 CROWD CYLINDER, (includes all

HYDRAULIC COMPONENTSG6-42P 914040019-14Figure 9-2 Crowd Cylinder - Texas Hydraulics1061051361615181299621123234201085717221319K1PAP23620S/N 0160033805

HYDRAULIC COMPONENTS91404001 G6-42P 9-15 Figure 9-2 Crowd Cylinder - Texas HydraulicsItem Part Number Qty. Description Rev. 91473230 1 CROWD CYLINDER,

EFFECTIVITY PAGE91404001 G6-42P iDecember 17, 2004 - A - Revised ManualJune 3, 2005 - B - Revised ManualSeptember 30, 2005 - C - Revised ManualApril 2

BOOMG6-42P 914040012-4Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)2324PY53101817769819101251113141551611862112NOTE: 1. WEAR PAD

HYDRAULIC COMPONENTSG6-42P 914040019-16Figure 9-3 Tilt Cylinder - Iowa26781091112161314151718196534321192572423222021K1PAP23590NOTE:FOR ROD END PIN, S

HYDRAULIC COMPONENTS91404001 G6-42P 9-17Figure 9-3 Tilt Cylinder - IowaItem Part Number Qty. Description Rev.91403008 1 TILT CYLINDER, (includes all i

HYDRAULIC COMPONENTSG6-42P 914040019-18Figure 9-3 Tilt Cylinder - Texas Hydraulics161714191713103119117105119942217221853620181312205119174205PAP23600

HYDRAULIC COMPONENTS91404001 G6-42P 9-19 Figure 9-3 Tilt Cylinder - Texas HydraulicsItem Part Number Qty. Description Rev. 91413156 1 TILT CYLINDER, (

HYDRAULIC COMPONENTSG6-42P 914040019-20Figure 9-4 Compensating Cylinder PAP23680K1252882124237111210131814151617191653432126239272029S/N 0189001 thru

HYDRAULIC COMPONENTS91404001 G6-42P 9-21Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.91403585 1 COMPENSATING CYLINDER, (inclu

HYDRAULIC COMPONENTSG6-42P 914040019-22Figure 9-4 Compensating CylinderPAP23690K12423268212571112131814151617191106534321242322209S/N 0160007751 thru

HYDRAULIC COMPONENTS91404001 G6-42P 9-23Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.91403585 1 COMPENSATING CYLINDER, (inclu

HYDRAULIC COMPONENTSG6-42P 914040019-24Figure 9-4 Compensating Cylinder44064034054044024016533033023013032178102102202604603510607605519521K1K2K3PAP23

HYDRAULIC COMPONENTS91404001 G6-42P 9-25Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev. 91413154 1 COMPENSATING CYLINDER, (incl

BOOM91404001 G6-42P 2-5Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)Item Part Number Qty. Description Rev.1 Ref FIRST BOOM SECTIO

HYDRAULIC COMPONENTSG6-42P 914040019-26Figure 9-5 Sway Cylinder - IowaPAP23530K116171978910111213141516534321191971817S/N 0189001 thru 0189345& 01

HYDRAULIC COMPONENTS91404001 G6-42P 9-27Figure 9-5 Sway Cylinder - IowaItem Part Number Qty. Description Rev.91403054 1 SWAY CYLINDER, (includes all i

HYDRAULIC COMPONENTSG6-42P 914040019-28Figure 9-5 Sway Cylinder - Texas Hydraulics1161171517147386818132511611815141416151294919111K1PAP23520S/N 01600

HYDRAULIC COMPONENTS91404001 G6-42P 9-29 Figure 9-5 Sway Cylinder - Texas HydraulicsItem Part Number Qty. Description Rev. 91413152 1 SWAY CYLINDER, (

HYDRAULIC COMPONENTSG6-42P 914040019-30Figure 9-6 Steering Cylinder - IowaPAP2342013178911121014151617635432118K1S/N 0189001 thru 0189345& 0160000

HYDRAULIC COMPONENTS91404001 G6-42P 9-31Figure 9-6 Steering Cylinder - IowaItem Part Number Qty. Description Rev.91403629 1 STEERING CYLINDER, (includ

HYDRAULIC COMPONENTSG6-42P 914040019-32Figure 9-6 Steering Cylinder - Texas HydraulicsPAP2343017131811992321120541267814161319K1S/N 0160033805 & A

HYDRAULIC COMPONENTS91404001 G6-42P 9-33Figure 9-6 Steering Cylinder - Texas HydraulicsItem Part Number Qty. Description Rev. 91413153 1 STEERING CYLI

HYDRAULIC COMPONENTSG6-42P 914040019-34Figure 9-7 Main Control Valve

HYDRAULIC COMPONENTS91404001 G6-42P 9-35Figure 9-7 Main Control ValveItem Part Number Qty. Description Rev.91403541 1 MAIN HYDRAULIC CONTROL VALVE, (i

BOOMG6-42P 914040012-6Figure 2-3 Second Boom SectionPAP23920131211111010591876231921202022191817911151614123451010510105NOTE: 1. USE LOCTITE® 242TM (0

HYDRAULIC COMPONENTSG6-42P 914040019-3645 91404192 2 PORT RESTRICTER ASSY, (includes items 46 & 47)46 NSS 1 ORIFICE PLATE47 NSS 1 CONICAL SPRING48

HYDRAULIC COMPONENTS91404001 G6-42P 9-37Figure 9-7 Main Control Valve (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTSG6-42P 914040019-38Figure 9-8 Hydrostatic Transmission3513244241242829303140393836373635332734321213892726252423222156720129897654

HYDRAULIC COMPONENTS91404001 G6-42P 9-39Figure 9-8 Hydrostatic TransmissionItem Part Number Qty. Description Rev.91403451 Ref HYDROSTATIC TRANSMISSION

HYDRAULIC COMPONENTSG6-42P 914040019-40Figure 9-8 Hydrostatic Transmission3513244241242829303140393836373635332734321213892726252423222156720129897654

HYDRAULIC COMPONENTS91404001 G6-42P 9-41Figure 9-8 Hydrostatic TransmissionItem Part Number Qty. Description Rev.91413055 Ref HYDROSTATIC TRANSMISSION

HYDRAULIC COMPONENTSG6-42P 914040019-42Figure 9-8 Hydrostatic Transmission1213456781213141921202221187659101117161514132324252728152930343436373835313

HYDRAULIC COMPONENTS91404001 G6-42P 9-43Figure 9-8 Hydrostatic TransmissionItem Part Number Qty. Description Rev.91413118 1 HYDROSTATIC TRANSMISSION P

HYDRAULIC COMPONENTSG6-42P 914040019-44Figure 9-9 Implement Pump1234567891011121314151617121115151314131413141516161615151515

HYDRAULIC COMPONENTS91404001 G6-42P 9-45Figure 9-9 Implement PumpItem Part Number Qty. Description Rev.91413007 1 IMPLEMENT PUMP, (includes all items)

BOOM91404001 G6-42P 2-7Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 91406013 1 SECOND BOOM SECTION2 91141128 2 PUSH BEAM PIN3

HYDRAULIC COMPONENTSG6-42P 914040019-46Figure 9-10 Front Drive MotorPAP23850K1981234567810111229273028212625242322201918171316151413NOTE:ILLUSTRATION

HYDRAULIC COMPONENTS91404001 G6-42P 9-47Figure 9-10 Front Drive MotorItem Part Number Qty. Description Rev.91403449 Ref FRONT DRIVE MOTOR, (includes a

HYDRAULIC COMPONENTSG6-42P 914040019-48Figure 9-11 Rear Drive MotorsPAP2341012378456789101112131415161719202122232426272518K1NOTE:PAY CLOSE ATTENTION

HYDRAULIC COMPONENTS91404001 G6-42P 9-49Figure 9-11 Rear Drive MotorsItem Part Number Qty. Description Rev.91403450 Ref RH REAR DRIVE MOTOR, (includes

HYDRAULIC COMPONENTSG6-42P 914040019-50Figure 9-12 Hydraulic Tank AssemblyPAP2324014151613917191826272028212223242512119810764532130293132

HYDRAULIC COMPONENTS91404001 G6-42P 9-51Figure 9-12 Hydraulic Tank AssemblyItem Part Number Qty. Description Rev.91405034 Ref HYDRAULIC TANK ASSY, (in

HYDRAULIC COMPONENTSG6-42P 914040019-52Figure 9-13 Oil Filter Assembly1234121416911105938772556131415175

HYDRAULIC COMPONENTS91404001 G6-42P 9-53Figure 9-13 Oil Filter AssemblyItem Part Number Qty. Description Rev.91405091 1 OIL FILTER ASSY, (includes all

HYDRAULIC COMPONENTSG6-42P 914040019-54Figure 9-14 Traction Lock Valve1165432171819202112132223242831302526272912345678910111415K1PAP23280

HYDRAULIC COMPONENTS91404001 G6-42P 9-55Figure 9-14 Traction Lock ValveItem Part Number Qty. Description Rev.91403589 1 TRACTION LOCK VALVE, (includes

BOOMG6-42P 914040012-8Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)PY53401627111289103623274242212551621201932162317181013222322

HYDRAULIC COMPONENTSG6-42P 914040019-56Figure 9-15 Inching Valve321458910667

HYDRAULIC COMPONENTS91404001 G6-42P 9-57Figure 9-15 Inching ValveItem Part Number Qty. Description Rev.91143372 1 INCHING VALVE, (Before S/N 016000321

HYDRAULIC COMPONENTSG6-42P 914040019-58Figure 9-16 Brake Valve222120191817161514131211242310987654321K1PAP23200S/N 0189001 thru 0189345

HYDRAULIC COMPONENTS91404001 G6-42P 9-59Figure 9-16 Brake ValveItem Part Number Qty. Description Rev.91413010 1 POWER BRAKE VALVE, (includes all items

HYDRAULIC COMPONENTSG6-42P 914040019-60Figure 9-16 Brake ValvePAP20040222120191817161514131211232410987654321K1S/N 0160000230 & After

HYDRAULIC COMPONENTS91404001 G6-42P 9-61 Figure 9-16 Brake ValveItem Part Number Qty. Description Rev.91403592 1 POWER BRAKE VALVE, (includes all item

HYDRAULIC COMPONENTSG6-42P 914040019-62Figure 9-17 Priority Flow Divider Valve & Assembly101102103123620110810410545PW01107106107ENGINE COMPARTMEN

HYDRAULIC COMPONENTS91404001 G6-42P 9-63Figure 9-17 Priority Flow Divider Valve & AssemblyItem Part Number Qty. Description Rev.91415032 1 PRIORIT

HYDRAULIC COMPONENTSG6-42P 914040019-64Figure 9-18 Thermal Bypass Valve123

HYDRAULIC COMPONENTS91404001 G6-42P 9-65Figure 9-18 Thermal Bypass ValveItem Part Number Qty. Description Rev.1 91403552 1 THERMAL BYPASS VALVE, (incl

BOOM91404001 G6-42P 2-9Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)Item Part Number Qty. Description Rev.1 Ref SECOND BOOM SECT

HYDRAULIC COMPONENTSG6-42P 914040019-66Figure 9-19 Sway Cylinder Valve42131S/N 0189001 thru 0189343

HYDRAULIC COMPONENTS91404001 G6-42P 9-67Figure 9-19 Sway Cylinder ValveItem Part Number Qty. Description Rev.91403180 1 SWAY CYLINDER VALVE, (includes

HYDRAULIC COMPONENTSG6-42P 914040019-68Figure 9-19 Sway Cylinder Valve21314S/N 0189344 thru 0189345 &0160000230 & After

HYDRAULIC COMPONENTS91404001 G6-42P 9-69 Figure 9-19 Sway Cylinder ValveItem Part Number Qty. Description Rev.91473188 1 SWAY CYLINDER VALVE, (include

HYDRAULIC COMPONENTSG6-42P 914040019-70Figure 9-20 Solenoid Valve1234

HYDRAULIC COMPONENTS91404001 G6-42P 9-71Figure 9-20 Solenoid ValveItem Part Number Qty. Description Rev.91043446 1 3-WAY SOLENOID VALVE, (includes all

HYDRAULIC COMPONENTSG6-42P 914040019-72Figure 9-21 Grapple Bucket Cylinder10987651243211121314151617184K1PAP23860

HYDRAULIC COMPONENTS91404001 G6-42P 9-73Figure 9-21 Grapple Bucket CylinderItem Part Number Qty. Description Rev. 70021393 1 GRAPPLE BUCKET CYLINDER,

HYDRAULIC COMPONENTSG6-42P 914040019-74Figure 9-22 Side Tilt Carriage CylinderPY1581782461538K1ER

HYDRAULIC COMPONENTS91404001 G6-42P 9-75Figure 9-22 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev. 1001090134 1 SIDE TILT CARRIAGE

BOOMG6-42P 914040012-1088991005 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (S/N 0160037689 & After), (torque to 45-50 lb-ft)27 91401224 2 SPACER115 886710

HYDRAULIC COMPONENTSG6-42P 914040019-76Figure 9-23 72 Inch 90 Degree Swing Carriage CylinderPAP1886089712262017142113191215162113183191245K1

HYDRAULIC COMPONENTS91404001 G6-42P 9-77Figure 9-23 72 Inch 90 Degree Swing Carriage CylinderItem Part Number Qty. Description Rev. 1001103182 1 SWING

HYDRAULIC COMPONENTSG6-42P 914040019-78This Page Intentionally Left Blank

91404001 G6-42PSECTION 10 ELECTRICAL

ELECTRICALG6-42P 9140400110-2Figure 10-1 Battery & Cables2346551789

ELECTRICAL91404001 G6-42P 10-3Figure 10-1 Battery & CablesItem Part Number Qty. Description Rev.1 91473226 1 BATTERY, (Before S/N 0160018356), (12

ELECTRICALG6-42P 9140400110-4Figure 10-2 Engine Harness6787812810119967813141516678123523459CLT TMPREV ALSTRT-RELFUL SOLSTA RT- BGND-6GND-10HORNOIL GA

ELECTRICAL91404001 G6-42P 10-5Figure 10-2 Engine HarnessItem Part Number Qty. Description Rev.91403457 1 ENGINE HARNESS, (includes all items) G1 91404

ELECTRICALG6-42P 9140400110-6Figure 10-2 Engine HarnessFUL GAGAB GND-4WIREDESIGNATIONPINDESIGNATION9981011147812CLT TMPREV ALSTRT-RELFUL SOLSTART-BPRK

ELECTRICAL91404001 G6-42P 10-7 Figure 10-2 Engine HarnessItem Part Number Qty. Description Rev.91413120 1 ENGINE HARNESS, (includes all items) B1 9140

BOOM91404001 G6-42P 2-11Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG6-42P 9140400110-8 Figure 10-2 Engine HarnessPAP23260FUL GAGAB GND-4WIREDESIGNATIONPINDESIGNATION11867892101134517161514 1312NORMALPOSITION

ELECTRICAL91404001 G6-42P 10-9 Figure 10-2 Engine HarnessItem Part Number Qty. Description Rev. 91413146 1 ENGINE HARNESS, (S/N 0160006706 thru 016001

ELECTRICALG6-42P 9140400110-10Figure 10-3 Boom Work Lights HarnessPY6120X1X2X4X31234565656

ELECTRICAL91404001 G6-42P 10-11Figure 10-3 Boom Work Lights HarnessItem Part Number Qty. Description Rev.1001125382 1 BOOM WORK LIGHTS HARNESS, (if eq

ELECTRICALG6-42P 9140400110-12Figure 10-4 Cab Work Light HarnessPY6040X1X2X3X4X5X7X612345678

ELECTRICAL91404001 G6-42P 10-13Figure 10-4 Cab Work Light HarnessItem Part Number Qty. Description Rev. 1001125384 1 CAB WORK LIGHT HARNESS, (if equip

ELECTRICALG6-42P 9140400110-14Figure 10-5 Cab Work Light & Beacon Light HarnessPY6030X1123X2X2X2X2X2X2444S/N 0160031703 & After

ELECTRICAL91404001 G6-42P 10-15Figure 10-5 Cab Work Light & Beacon Light HarnessItem Part Number Qty. Description Rev. 1001090507 1 CAB WORK LIGHT

ELECTRICALG6-42P 9140400110-16Figure 10-6 Frame Road Lights HarnessPY6130X6X7X2X3X11X5X422234566789

ELECTRICAL91404001 G6-42P 10-17Figure 10-6 Frame Road Lights HarnessItem Part Number Qty. Description Rev.1001125385 1 FRAME ROAD LIGHTS HARNESS, (if

BOOMG6-42P 914040012-12Figure 2-5 Third Boom SectionPY53501512356734391011111111213148NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS &

ELECTRICALG6-42P 9140400110-18Figure 10-7 Cab Road Lights HarnessPY6140X1X2X4X9X7X5X8X8X6X3123478913141014111256

ELECTRICAL91404001 G6-42P 10-19Figure 10-7 Cab Road Lights HarnessItem Part Number Qty. Description Rev. 1001090509 1 CAB ROAD LIGHTS HARNESS, (if equ

ELECTRICALG6-42P 9140400110-20This Page Intentionally Left Blank

91404001 G6-42PSECTION 11 DECALS

DECALSG6-42P 9140400111-2Figure 11-1 Cab & Frame Decals 41 23AA145610911121377CC31516171819202122BB31PW01308VIEW OF HYDRAULIC TANKVIEW A-AS/N 0189

DECALS91404001 G6-42P 11-3Figure 11-1 Cab & Frame Decals (Continued)242330252627282923WORKTRAVELMACHINE MUST BEIN NEUTRAL ANDPARK BRAKE ONTO START

DECALSG6-42P 9140400111-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev.1 80603022 1 DANGER DECAL2 90553027 1 WARNING DECAL3

DECALS91404001 G6-42P 11-5Figure 11-1 Cab & Frame Decals (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345& 0160000230

DECALSG6-42P 9140400111-6Figure 11-1 Cab & Frame Decals12151643211411813756116PW012010TTBBCCEES/N 0160004018 & After

DECALS91404001 G6-42P 11-7 Figure 11-1 Cab & Frame Decals (Continued)PAP23220K1K2K3K4K5K6K7K8232220272019182128172530269K92429K10FFDDVIEW B - BVIE

BOOM91404001 G6-42P 2-13Figure 2-5 Third Boom SectionItem Part Number Qty. Description Rev.1 91406014 1 THIRD BOOM SECTION, (Before S/N 0160037689)100

DECALSG6-42P 9140400111-8 Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev.1 91143282 3 WARNING DECAL2 91143286 1 WARNING DECAL

DECALS91404001 G6-42P 11-9K1 91415021 1 DECAL KIT, (S/N 0160006618 & After), (includes items 1 thru 9, 11 thru 14, 16 thru 27 & items 2 thru 9

DECALSG6-42P 9140400111-10Figure 11-2 Boom Decals24567383211111910BBAA12112PW0150VIEW A-AVIEW B-B9-11/16 INTYP.20 1/237 1/452 1/26179 1/2100121S/N 018

DECALS91404001 G6-42P 11-11Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev.1 80603037 5 WARNING DECAL2 1001106734 2 JLG DECAL3 91403622 2

DECALSG6-42P 9140400111-12Figure 11-2 Boom DecalsPAP23730-1001020304050607080-1001020304050607080-1001020304050607080634536679968821013142161011121311

DECALS91404001 G6-42P 11-13 Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev.1 1706184 2 12 IN GRADALL DECAL, WHITE, (no longer supplied w

DECALSG6-42P 9140400111-14This Page Intentionally Left Blank

91404001 G6-42PSECTION 12 OPTIONS

OPTIONSG6-42P 9140400112-2Figure 12-1 Turbo Option43512S/N 0189001 thru 0189345 &0160000230 thru 0160001775

OPTIONS91404001 G6-42P 12-3Figure 12-1 Turbo OptionItem Part Number Qty. Description Rev.91415011 1 TURBO OPTION, (includes all items) H1 Ref TURBO EN

EFFECTIVITY PAGEG6-42P 91404001-ii

BOOMG6-42P 914040012-14Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)PY536011511234121136109821475115NOTE: 1. WEAR PAD SHIMMING:

OPTIONSG6-42P 9140400112-4Figure 12-1 Turbo Option54123NOTE:AFTER S/N 0160003058 SEE SECTION 4 FOR DETAILS.S/N 0160001921 thru 0160003058excluding 016

OPTIONS91404001 G6-42P 12-5 Figure 12-1 Turbo OptionItem Part Number Qty. Description Rev.91415011 1 TURBO OPTION, (includes all items) I1 Ref TURBO E

OPTIONSG6-42P 9140400112-6Figure 12-2 Turbo Engine Assembly, LH ViewPAP23490HR MTRFUL SOLPS IGNOIL PRESSURESWITCH WIRINGCLT TMPFUL SOLOIL GAGTO CABTOR

OPTIONS91404001 G6-42P 12-7Figure 12-2 Turbo Engine Assembly, LH ViewItem Part Number Qty. Description Rev.91415012 Ref TURBO ENGINE ASSEMBLY, (includ

OPTIONSG6-42P 9140400112-846 80373025 1 PUSH LOCK FITTING47 86883106 2 HOSE CLAMP48 Ref TURBO AIR CLEANER & INSTALLATION, (see Figure 12-6 for det

OPTIONS91404001 G6-42P 12-9Figure 12-2 Turbo Engine Assembly, LH View (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345 &

OPTIONSG6-42P 9140400112-10Figure 12-2 Turbo Engine Assembly, LH ViewHR MTRFUL SOLPS IGNOIL PRESSURESWITCH WIRINGCLT TMPFUL SOLTORQUE TO27-37 FT.LBS.2

OPTIONS91404001 G6-42P 12-11Figure 12-2 Turbo Engine Assembly, LH ViewItem Part Number Qty. Description Rev.91415012 Ref TURBO ENGINE ASSY, (includes

OPTIONSG6-42P 9140400112-1248 Ref TURBO AIR CLEANER & INSTALLATION, (see Figure 12-6 for details)49 Ref TURBO EXHAUST & INSTALLATION, (see Fig

OPTIONS91404001 G6-42P 12-13Figure 12-2 Turbo Engine Assembly, LH View (Continued)Item Part Number Qty. Description Rev.S/N 0160001921 thru 0160003058

BOOM91404001 G6-42P 2-15Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)Item Part Number Qty. Description Rev.1 Ref THIRD BOOM SECTI

OPTIONSG6-42P 9140400112-14Figure 12-3 Turbo Engine Assembly, RH View454650525157535453555633474849341564240413637239434438781015161718101416171833910

OPTIONS91404001 G6-42P 12-15Figure 12-3 Turbo Engine Assembly, RH ViewItem Part Number Qty. Description Rev.91415012 Ref TURBO ENGINE ASSY, (includes

OPTIONSG6-42P 9140400112-1648 88551013 2 LOCKWASHER, 1/249 88561006 2 FLAT WASHER, 1/250 91403523 1 SPECIAL FITTING51 83763056 1 VITON O-RING, (lubric

OPTIONS91404001 G6-42P 12-17Figure 12-3 Turbo Engine Assembly, RH View (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345 &

OPTIONSG6-42P 9140400112-18Figure 12-3 Turbo Engine Assembly, RH ViewPAP23510STRT-RELGND-4GND-5CAB GNDGND-9GND-2STRT-SOLALT BATSNSRBATSTRT-RELALT EXC-

OPTIONS91404001 G6-42P 12-19Figure 12-3 Turbo Engine Assembly, RH ViewItem Part Number Qty. Description Rev.91415012 Ref TURBO ENGINE ASSY, (includes

OPTIONSG6-42P 9140400112-2048 88551013 2 LOCKWASHER, 1/249 88561006 2 FLAT WASHER, 1/250 91403523 1 SPECIAL FITTING51 83763056 1 VITON O-RING, (lubric

OPTIONS91404001 G6-42P 12-21Figure 12-3 Turbo Engine Assembly, RH View (Continued)Item Part Number Qty. Description Rev.S/N 0160001921 thru 0160003058

OPTIONSG6-42P 9140400112-22Figure 12-4 John Deere Turbo EngineNOTE:AFTER S/N 0160003058, SEE FIGURE 4-3 FOR DETAILS.S/N 0189001 thru 0189345 &0160

OPTIONS91404001 G6-42P 12-23Figure 12-4 John Deere Turbo EngineItem Part Number Qty. Description Rev.91403014 1 JOHN DEERE ENGINE, TURBO, (includes al

BOOMG6-42P 914040012-16Figure 2-7 Push/Beam Extend Chain & Roller AssemblyPAL111128117171919158218167201041021031053121561410224181312203203202310

OPTIONSG6-42P 9140400112-2491404263 1 THERMOSTAT91404264 1 THERMOSTAT COVER SEAL70023826 1 ELBOW FITTING, (connects lower radiator hose to the water p

OPTIONS91404001 G6-42P 12-25Figure 12-4 John Deere Turbo Engine (Continued)Item Part Number Qty. Description Rev.S/N 0189001 thru 0189345 &0160000

OPTIONSG6-42P 9140400112-26Figure 12-5 Turbo Radiator Assembly12346510987121112293031323334262728141514139171819201825242322202116NOTE:AFTER S/N 01600

OPTIONS91404001 G6-42P 12-27Figure 12-5 Turbo Radiator AssemblyItem Part Number Qty. Description Rev.91405010 1 RADIATOR ASSY, (includes items 1 thru

OPTIONSG6-42P 9140400112-28Figure 12-6 Turbo Air Cleaner & Installation13245672213141523816881719211811202012810889S/N 0189001 thru 0189345 &0

OPTIONS91404001 G6-42P 12-29Figure 12-6 Turbo Air Cleaner & InstallationItem Part Number Qty. Description Rev.91405029 Ref TURBO AIR CLEANER ASSY,

OPTIONSG6-42P 9140400112-30Figure 12-6 Turbo Air Cleaner & Installation2213192113201319161718151413823724256171853192111012426PAP21970NOTE:AFTER S

OPTIONS91404001 G6-42P 12-31 Figure 12-6 Turbo Air Cleaner & InstallationItem Part Number Qty. Description Rev.91515041 Ref AIR CLEANER INSTALLATI

OPTIONSG6-42P 9140400112-32Figure 12-7 Turbo Exhaust Installation837364453312NOTE:AFTER S/N 0160003058, SEE FIGURE 4-6 FOR DETAILSS/N 0189001 thru 018

OPTIONS91404001 G6-42P 12-33Figure 12-7 Turbo Exhaust InstallationItem Part Number Qty. Description Rev.1 91403485 1 EXHAUST TUBE2 91403216 1 V-BAND C

BOOM91404001 G6-42P 2-17Figure 2-7 Push/Beam Extend Chain & Roller AssemblyItem Part Number Qty. Description Rev. 0275798 1 PUSH BEAM ASSY, (inclu

OPTIONSG6-42P 9140400112-34Figure 12-8 Heater Option AssemblyPAP23460GRD+15ASTRT-A20STOPLT SWWORKLT SWSTOP LTWORK LT1520A1515HEATEROPT 1OPT-1 SWHEATER

OPTIONS91404001 G6-42P 12-35Figure 12-8 Heater Option Assembly (Continued)3247192021545546484041424344453146575859515253433192028495661192026285029276

OPTIONSG6-42P 9140400112-36Figure 12-8 Heater Option AssemblyItem Part Number Qty. Description Rev.91405056 1 HEATER OPTION ASSY WITH STANDARD SEAT, (

OPTIONS91404001 G6-42P 12-3747 91403538 3 RECTANGULAR VENT48 91403596 2 VENT REDUCER49 91403280 Ref HEATER UNIT, (Before S/N 0160037689), (includes it

OPTIONSG6-42P 9140400112-38Figure 12-8 Heater Option AssemblyPAP23300EF ABCDABGND HSWBAT HSWBAT WSWHIG WSWLOW WSWWAS WSWPAR WSWBAT WSWBAT HSWGND HSWPA

OPTIONS91404001 G6-42P 12-39 Figure 12-8 Heater Option AssemblyItem Part Number Qty. Description Rev.91475109 1 OPEN CAB HEATER OPTION, (includes item

OPTIONSG6-42P 9140400112-40Figure 12-9 Suspension SeatPAP23550200NO. 702121HEIGHT ADJUSTMENTWEIGHT BRINGS TO DESIRED LEVEL - LOCK LEVERSIT IN SEAT SLO

OPTIONS91404001 G6-42P 12-41Figure 12-9 Suspension SeatItem Part Number Qty. Description Rev.Ref SUSPENSION SEAT OPTION WITH OPEN CAB, (includes all i

OPTIONSG6-42P 9140400112-42Figure 12-10 Work Light Package141617ADDFULLCHECK OIL LEVEL WITHHANDLER LEVEL AND ALLCYLINDERS RETRACTED.1 GALLON BETWEENAD

OPTIONS91404001 G6-42P 12-43Figure 12-10 Work Light Package (Continued)13141641474042434445468383912131416411848 838391213141641AA3236333534GND 1STOP

BOOMG6-42P 914040012-18Figure 2-8 Quick Switch Assembly123457111089131214151617618NOTE:USE LOCTITE, 14403364, ON ALL BOLT THREADS.Before S/N 016003768

OPTIONSG6-42P 9140400112-44Figure 12-10 Work Light PackageItem Part Number Qty. Description Rev.91405057 1 WORK LIGHT PACKAGE, (includes all items) I1

OPTIONS91404001 G6-42P 12-4549 14404173 AR SILICON SEALANT, (not shown)Figure 12-10 Work Light Package (Continued)Item Part Number Qty. Description Re

OPTIONSG6-42P 9140400112-46Figure 12-11 Cold Start Installation123497510BAEXISTING WIRE(ENGINE HARNESS)'87' TERMINAL'30' TERMINAL&

OPTIONS91404001 G6-42P 12-47Figure 12-11 Cold Start InstallationItem Part Number Qty. Description Rev.91405023 1 COLD START INSTALLATION, (includes it

OPTIONSG6-42P 9140400112-48Figure 12-12 Block Heater InstallationFRONT1

OPTIONS91404001 G6-42P 12-49Figure 12-12 Block Heater InstallationItem Part Number Qty. Description Rev.80375012 1 BLOCK HEATER INSTALLATION, (include

OPTIONSG6-42P 9140400112-50Figure 12-13 Stabilizer OptionPAP233470STAB-SW2GND-8STAB-PWRSTAB-SW1STAB-SW2GND-7GND-7GND-8STAB-PWRSTAB-SW1AA32422262327282

OPTIONS91404001 G6-42P 12-51Figure 12-13 Stabilizer OptionItem Part Number Qty. Description Rev.91415014 1 STABILIZER OPTION, (includes items 1 thru 2

OPTIONSG6-42P 9140400112-52Figure 12-14 Stabilizer Cylinder - Iowa123543671891110121314151716182019PAP23450K1

OPTIONS91404001 G6-42P 12-53Figure 12-14 Stabilizer Cylinder - IowaItem Part Number Qty. Description Rev.91403140 1 STABILIZING CYLINDER, (includes al

BOOM91404001 G6-42P 2-19Figure 2-8 Quick Switch AssemblyItem Part Number Qty. Description Rev.91405032 1 QUICK SWITCH ASSY, (includes items 3, 4, 7 th

OPTIONSG6-42P 9140400112-54Figure 12-15 Beacon Light Package78910151213141234562111BEACON-1IND LTGND L1BEACON SWGND L3085878687AIGN PWRRELAY PWR23BEAC

OPTIONS91404001 G6-42P 12-55Figure 12-15 Beacon Light PackageItem Part Number Qty. Description Rev.91415036 1 BEACON LIGHT PACKAGE, (includes all item

OPTIONSG6-42P 9140400112-56Figure 12-16 Tilt on Joystick With LH Sway15ASTRT-A20STOPLT SWWORKLT SWSTOP LTWORK LT1520A1515HEATEROPT 1OPT-1 SWHEATER SW1

OPTIONS91404001 G6-42P 12-57Figure 12-16 Tilt on Joystick With LH SwayItem Part Number Qty. Description Rev.91405098 1 TILT ON JOYSTICK WITH LH SWAY,

OPTIONSG6-42P 9140400112-58Figure 12-17 Tilt on Joystick With RH Sway15ASTRT-A20STOPLT SWWORKLT SWSTOP LTWORK LT1520A1515HEATEROPT 1OPT-1 SWHEATER SW1

OPTIONS91404001 G6-42P 12-59Figure 12-17 Tilt on Joystick With RH Sway (Continued)PAP23390AA202429262728RE-ASSEMBLE AS SHOWNREMOVE AND DISCARDRE-ASSE

OPTIONSG6-42P 9140400112-60Figure 12-17 Tilt on Joystick With RH SwayItem Part Number Qty. Description Rev.91415030 1 TILT ON JOYSTICK WITH RH SWAY, (

OPTIONS91404001 G6-42P 12-6133 91416011 1 RH SWAY BRACKET WELDMENT, (Before S/N 0160031703)1001092843 1 RH SWAY BRACKET WELDMENT, (S/N 0160031703 &

OPTIONSG6-42P 9140400112-62Figure 12-18 LH Sway Option AssemblyR 5114231 6 7 8 910000000QUARTZVIEW A-AAA

OPTIONS91404001 G6-42P 12-63Figure 12-18 LH Sway Option AssemblyItem Part Number Qty. Description Rev.91405025 1 LH SWAY OPTION ASSY, (includes all it

BOOMG6-42P 914040012-20Figure 2-8 Quick Switch AssemblyPY2050122121116120103114301304302115113713S/N 0160037689 & After

OPTIONSG6-42P 9140400112-64Figure 12-19 RH Tilt & Sway AssemblyR5611134251178910000000QUARTZVIEW A-AAA

OPTIONS91404001 G6-42P 12-65Figure 12-19 RH Tilt & Sway AssemblyItem Part Number Qty. Description Rev.91405015 1 RH TILT & SWAY ASSY, (include

OPTIONSG6-42P 9140400112-66Figure 12-20 Auxiliary Boom AssemblyPAP2222078111278910456123AA212223208192829303115161718CC24252627BB7891078111223233VIEW

OPTIONS91404001 G6-42P 12-67Figure 12-20 Auxiliary Boom AssemblyItem Part Number Qty. Description Rev.91405100 1 AUXILIARY BOOM ASSY, (includes all it

OPTIONSG6-42P 9140400112-68Figure 12-20 Auxiliary Boom AssemblyPAP222301011121718192096716828125101102103104242114VIEW A - AVIEW B - BAABBS/N 01600376

OPTIONS91404001 G6-42P 12-69Figure 12-20 Auxiliary Boom AssemblyItem Part Number Qty. Description Rev.1001100092 1 AUXILIARY BOOM ASSY, (includes item

OPTIONSG6-42P 9140400112-70Figure 12-21 LH Auxiliary Hydraulics AssemblyPAP2356014786123101112987 413523242526161718AUXSWAYTILT000000QUARTZ22AAVIEW B

OPTIONS91404001 G6-42P 12-71Figure 12-21 LH Auxiliary Hydraulics AssemblyItem Part Number Qty. Description Rev.91405052 1 LH AUXILIARY HYDRAULICS ASSY

OPTIONSG6-42P 9140400112-72Figure 12-22 RH Auxiliary Hydraulics AssemblyPAP23890765 120212221222381718192314151691011561213AUX4SWAYTILTVIEW A-AAA

OPTIONS91404001 G6-42P 12-73Figure 12-22 RH Auxiliary Hydraulics AssemblyItem Part Number Qty. Description Rev.91405012 1 RH AUXILIARY HYDRAULICS ASSY

BOOM91404001 G6-42P 2-21Figure 2-8 Quick Switch AssemblyItem Part Number Qty. Description Rev.3 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)

OPTIONSG6-42P 9140400112-74Figure 12-23 Auxiliary Electrics AssemblyFBACEDGND 85WHITEEXTRAORANGESWINGGREENMASTBLACKSIDE SHIFTREDSWINGSIDE SHIFTMASTMAC

OPTIONS91404001 G6-42P 12-75Figure 12-23 Auxiliary Electrics Assembly (Continued)PLUG CONNECTOR WIRE CHARTCONN. BODYLETTERWIRECOLORWIREDESIGNATIONABCD

OPTIONSG6-42P 9140400112-76Figure 12-23 Auxiliary Electrics AssemblyItem Part Number Qty. Description Rev.91405014 1 AUXILIARY ELECTRICS ASSY, (includ

OPTIONS91404001 G6-42P 12-77Figure 12-23 Auxiliary Electrics Assembly (Continued)Item Part Number Qty. Description Rev.Before S/N 0160037689

OPTIONSG6-42P 9140400112-78Figure 12-23 Auxiliary Electrics AssemblyPY3050FBACEDGND 85WHITEEXTRAORANGESWINGGREENMASTBLACKSIDE SHIFTREDMAST4 IN 1 BEEDE

OPTIONS91404001 G6-42P 12-79Figure 12-23 Auxiliary Electrics Assembly (Continued)PY3060PLUG CONNECTOR WIRE CHARTCONN. BODYLETTERWIRECOLORWIREDESIGNATI

OPTIONSG6-42P 9140400112-80Figure 12-23 Auxiliary Electrics AssemblyItem Part Number Qty. Description Rev.1001101743 1 AUXILIARY ELECTRICS ASSY, (incl

OPTIONS91404001 G6-42P 12-81Figure 12-23 Auxiliary Electrics Assembly (Continued)Item Part Number Qty. Description Rev.S/N 0160037689 & After

OPTIONSG6-42P 9140400112-82Figure 12-24 Main Control Valve With Auxiliary HydraulicsBefore S/N 0160037689

OPTIONS91404001 G6-42P 12-83Figure 12-24 Main Control Valve With Auxiliary HydraulicsItem Part Number Qty. Description Rev.91403540 1 MAIN HYDRAULIC C

BOOMG6-42P 914040012-22This Page Intentionally Left Blank

OPTIONSG6-42P 9140400112-8445 91404192 2 PORT RESTRICTOR ASSY, (includes items 46 & 47)46 NSS 1 ORIFICE PLATE47 NSS 1 CONICAL SPRING48 91084278 1

OPTIONS91404001 G6-42P 12-85Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued)Item Part Number Qty. Description Rev.Before S/N 0160

OPTIONSG6-42P 9140400112-86Figure 12-24 Main Control Valve With Auxiliary HydraulicsS/N 0160037689 & After

OPTIONS91404001 G6-42P 12-87Figure 12-24 Main Control Valve With Auxiliary HydraulicsItem Part Number Qty. Description Rev. 1001109217 1 MAIN HYDRAULI

OPTIONSG6-42P 9140400112-8845 91404192 2 PORT RESTRICTOR ASSY, (includes items 46 & 47)46 NSS 1 ORIFICE PLATE47 NSS 1 CONICAL SPRING48 91084278 1

OPTIONS91404001 G6-42P 12-89Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued)Item Part Number Qty. Description Rev.S/N 0160037689

OPTIONSG6-42P 9140400112-90Figure 12-25 Boom Joystick With TiltPAL246113421&32&41523419678161715141011121391818K1NOTE:THE BOSCH REXROTH CORPOR

OPTIONS91404001 G6-42P 12-91Figure 12-25 Boom Joystick With TiltItem Part Number Qty. Description Rev.91403491 1 BOOM JOYSTICK WITH ADJUSTABLE TILT, (

OPTIONSG6-42P 9140400112-92Figure 12-26 Sway Cylinder191213118718961014335411415161712192K1PAP23870

OPTIONS91404001 G6-42P 12-93Figure 12-26 Sway CylinderItem Part Number Qty. Description Rev.91403279 1 SWAY CYLINDER, (includes all items) B1 91144038

91404001 G6-42PSECTION 3 ATTACHMENTS

OPTIONSG6-42P 9140400112-94Figure 12-27 Swing CylinderPY4811K11423567177161011149121315818

OPTIONS91404001 G6-42P 12-95Figure 12-27 Swing CylinderItem Part Number Qty. Description Rev.91403322 1 SWING CYLINDER, (includes all items) A1 911441

OPTIONSG6-42P 9140400112-96Figure 12-28 5 Inch & 8 Inch Winch

OPTIONS91404001 G6-42P 12-97Figure 12-28 5 Inch & 8 Inch WinchItem Part Number Qty. Description Rev.91413160 1 WINCH, 5 IN DRUM, (includes all ite

OPTIONSG6-42P 9140400112-9846 NSS 1 COUPLER SPACER47 91404420 2 BEARING HUB48 91404421 2 OIL SEAL49 Use Kit K1 8 CAPSCREW, 3/8X1-1/250 Use Kit K1 8 LO

OPTIONS91404001 G6-42P 12-99Figure 12-28 5 Inch & 8 Inch Winch (Continued)Item Part Number Qty. Description Rev.

OPTIONSG6-42P 9140400112-100Figure 12-29 Winch Motor

OPTIONS91404001 G6-42P 12-101Figure 12-29 Winch MotorItem Part Number Qty. Description Rev.91413039 1 WINCH MOTOR, (includes all items) C1 91414051 1

OPTIONSG6-42P 9140400112-102Figure 12-30 Truss Boom Pressure Reducer Valve - 1200 PSI13452PY6600K1S/N 0160015465 & After

OPTIONS91404001 G6-42P 12-103Figure 12-30 Truss Boom Pressure Reducer Valve - 1200 PSIItem Part Number Qty. Description Rev.91413041 1 TRUSS BOOM PRES

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91404001 G6-42P iiiSECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSG6-42P 914040013-2Figure 3-1 Tilt Carriage1245678PY1950Before S/N 0160023812

OPTIONSG6-42P 9140400112-104Figure 12-31 Truss Boom Pressure Reducer Valve - 1360 PSI 13452PY6600K1S/N 0160015465 & After

OPTIONS91404001 G6-42P 12-105Figure 12-31 Truss Boom Pressure Reducer Valve - 1360 PSIItem Part Number Qty. Description Rev.91413040 1 TRUSS BOOM PRES

OPTIONSG6-42P 9140400112-106Figure 12-32 Starter Kit134236NOTE:LEECE-NEVILLE & PRESTOLITE STARTERS NO LONGER AVAILABLE, ORDER DENSO STARTER KIT FO

OPTIONS91404001 G6-42P 12-107Figure 12-32 Starter KitItem Part Number Qty. Description Rev. 91415083 1 STARTER KIT, (includes all items) A1 7026921 1

OPTIONSG6-42P 9140400112-108Figure 12-33 Fuel/Water Separator Installation278910111345612131213PAP23320

OPTIONS91404001 G6-42P 12-109Figure 12-33 Fuel/Water Separator InstallationItem Part Number Qty. Description Rev.91535022 1 FUEL/WATER SEPARATOR INSTA

OPTIONSG6-42P 9140400112-110Figure 12-34 Standard Seat Replacement Kit234

OPTIONS91404001 G6-42P 12-111Figure 12-34 Standard Seat Replacement KitItem Part Number Qty. Description Rev.2915166 1 STANDARD SEAT REPLACEMENT KIT,

OPTIONSG6-42P 9140400112-112Figure 12-35 Heavy Seat Replacement KitPAP113006187435910

OPTIONS91404001 G6-42P 12-113Figure 12-35 Heavy Seat Replacement KitItem Part Number Qty. Description Rev.2915167 1 HEAVY SEAT REPLACEMENT KIT, (inclu

ATTACHMENTS91404001 G6-42P 3-3Figure 3-1 Tilt CarriageItem Part Number Qty. Description Rev.91405073 1 48 IN CARRIAGE ASSY, (includes items 1 thru 7)

OPTIONSG6-42P 9140400112-114Figure 12-36 Work Light InstallationPAP11340240100FE8001610TEMPFUELOIVOLTS-+4 X 44 X 2000000QUARTZ272625ASPARE_BATSL_SWA25

OPTIONS91404001 G6-42P 12-115Figure 12-36 Work Light Installation (Continued)EMPTYBCN PWRBEACONEMPTYEMPTYEMPTYEMPTYEMPTY12345678REAR CABWORK LIGHT1234

OPTIONSG6-42P 9140400112-116Figure 12-36 Work Light InstallationItem Part Number Qty. Description Rev. 1001090468 Ref WORK LIGHT INSTALLATION, (not av

OPTIONS91404001 G6-42P 12-117307 0721006 3 INDENTED HEX HD MACHINE SCREW, #10-24X3/4308 3311001 3 NUT, #10-24, GR2309 4751000 3 WASHER, #10310 476

OPTIONSG6-42P 9140400112-118Figure 12-36 Work Light InstallationPAP23740108101102103381011021032425730130172816126144146121481011021032021221016171823

OPTIONS91404001 G6-42P 12-119Figure 12-36 Work Light InstallationItem Part Number Qty. Description Rev.1001114486 Ref WORK LIGHT INSTALLATION, (if equ

OPTIONSG6-42P 9140400112-120306 1001090615 1 GROMMET307 0721006 3 HEX HD MACHINE SCREW, #10-24X3/4308 3311001 3 NUT, #10-24, GR2309 4751000 3 WASHER,

OPTIONS91404001 G6-42P 12-121Figure 12-36 Work Light Installation (Continued)Item Part Number Qty. Description Rev.S/N 0160038555 & After

OPTIONSG6-42P 9140400112-122Figure 12-37 Pintle Hook InstallationPY102045123

OPTIONS91404001 G6-42P 12-123Figure 12-37 Pintle Hook InstallationItem Part Number Qty. Description Rev. 1001097095 1 PINTLE HOOK INSTALLATION, (inclu

ATTACHMENTSG6-42P 914040013-4Figure 3-1 Tilt Carriage624135PY0430S/N 0160023812 & After

OPTIONSG6-42P 9140400112-124Figure 12-38 WinchPAP26301213141516171820193132302627282921222524234142434038373431393536331234567891011

OPTIONS91404001 G6-42P 12-125Figure 12-38 WinchItem Part Number Qty. Description Rev. 1001114795 1 WINCH WITH MOTOR, (includes all items) A1 70023747

OPTIONSG6-42P 9140400112-126Figure 12-39 Swing CylinderPY49601458101729918111514131612367610K1

OPTIONS91404001 G6-42P 12-127Figure 12-39 Swing CylinderItem Part Number Qty. Description Rev.90453034 1 SWING CYLINDER, (includes all items) C1 91144

OPTIONSG6-42P 9140400112-128Figure 12-40 Road Lights Installation2591481016481014161924481014169254810141623481016274810162639284810162948101316PAL324

OPTIONS91404001 G6-42P 12-129Figure 12-40 Road Lights Installation (Continued)PAP11390240100FE8001610TEMPFUELOIVOLTS-+4 X 44 X 2000000QUARTZWORKLIGHTS

OPTIONSG6-42P 9140400112-130Figure 12-40 Road Lights Installation (Continued)PAP1872015A OPT 2FLASHER PWR15A BAT PWREMPTYFLASHER OUTEMPTYLT TURNRT TUR

OPTIONS91404001 G6-42P 12-131Figure 12-40 Road Lights InstallationItem Part Number Qty. Description Rev. 1001090469 Ref ROAD LIGHTS INSTALLATION, (if

OPTIONSG6-42P 9140400112-132Figure 12-41 Beacon Light InstallationPAP110901351011126912784162117191320S/N 0160031703 thru 0160038554

OPTIONS91404001 G6-42P 12-133Figure 12-41 Beacon Light InstallationItem Part Number Qty. Description Rev.1001098035 Ref BEACON LIGHT INSTALLATION, (if

ATTACHMENTS91404001 G6-42P 3-5Figure 3-1 Tilt CarriageItem Part Number Qty. Description Rev. 1170019 1 50 IN TILT CARRIAGE, (Before S/N 0160037689), i

OPTIONSG6-42P 9140400112-134Figure 12-41 Beacon Light Installation135111012946122020157816172013191423PAP23660S/N 0160038555 & After

OPTIONS91404001 G6-42P 12-135 Figure 12-41 Beacon Light InstallationItem Part Number Qty. Description Rev.1001114493 Ref BEACON LIGHT INSTALLATION, (i

OPTIONSG6-42P 9140400112-136Figure 12-42 Stabilizer ValvePAP238204123567

OPTIONS91404001 G6-42P 12-137Figure 12-42 Stabilizer ValveItem Part Number Qty. Description Rev.91113003 1 STABILIZER VALVE, (includes all items) F1 7

OPTIONSG6-42P 9140400112-138This Page Intentionally Left Blank

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-1SECTION 14 PART NUMBER INDEX0080272 ...

ATTACHMENTSG6-42P 914040013-6Figure 3-2 Buckets

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-21001115153 ... 1-61001116274 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-33790226 ... 1-93790230 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-470022960 ... 3-60, 3-6470022961 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-512-44, 12-5177143013 ... 3-4577

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-683201160 ... 9-5183201172 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-79-5, 9-21, 12-15, 12-19, 12-51, 12-6388201066 ...4

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-88-3, 9-53, 12-15, 12-1988591211 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-991083217 ... 8-23910832184-4, 4

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-1091334031 ... 6-1191334032 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-1191403141 ... 4-4391403142 ...

ATTACHMENTS91404001 G6-42P 3-7Figure 3-2 BucketsItem Part Number Qty. Description Rev.91405054 1 60 IN BUCKET, 3/4 ³ YARD, (Before S/N 0160037689)1001

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-1291404020 ...9-39, 9-41, 9-4391404021 ...9-39, 9

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-1391404291 ... 6-1391404292 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-1491413036 ...6-8, 6-17, 12-3991413037 ...

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEX91404001 G6-42P 14-1591474630 ...4-28, 4-32, 4-3691474631 ...4-28,

PagePart Number PagePart Number PagePart NumberPagePart NumberPART NUMBER INDEXG6-42P 9140400114-16

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com91404001JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

ATTACHMENTSG6-42P 914040013-8Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage11251102427212273142841531561930720328233396786781116343536373839402

ATTACHMENTS91404001 G6-42P 3-9Figure 3-3 48 Inch & 72 Inch Slope Piler CarriageItem Part Number Qty. Description Rev.91405101 1 48 IN SLOPE PILER

ATTACHMENTSG6-42P 914040013-10Figure 3-4 Side Tilt CarriagePAP29712461714319 920 9151627238712133510181125242626112222212128293031K1S/N 0160037689 &

ATTACHMENTS91404001 G6-42P 3-11Figure 3-4 Side Tilt CarriageItem Part Number Qty. Description Rev.1170054 1 50 IN SIDE TILT CARRIAGE, (includes all it

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G6-42P 91404001ivSECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSG6-42P 914040013-12Figure 3-5 Truss BoomENLARGED VIEW12345611891012PY1920Before S/N 0160037689

ATTACHMENTS91404001 G6-42P 3-13Figure 3-5 Truss BoomItem Part Number Qty. Description Rev.91405083 1 10 FT TRUSS BOOM ASSY, (includes all items, excep

ATTACHMENTSG6-42P 914040013-14Figure 3-5 Truss BoomPY1540321S/N 0160037689 & After

ATTACHMENTS91404001 G6-42P 3-15Figure 3-5 Truss BoomItem Part Number Qty. Description Rev. 1001099902 1 12 FT TRUSS BOOM, (includes all items) A 10010

ATTACHMENTSG6-42P 914040013-16Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch3736ENLARGED VIEW1211810912615141316320353419729242534282635212234

ATTACHMENTS91404001 G6-42P 3-17Figure 3-6 10 Foot & 15 Foot Truss Boom With WinchItem Part Number Qty. Description Rev.91405081 1 10 FT TRUSS BOOM

ATTACHMENTSG6-42P 914040013-18Figure 3-7 12 Foot Truss Boom With Winch2221234878910121113225212324252017151816196PAP3440S/N 0160037689 & After

ATTACHMENTS91404001 G6-42P 3-19Figure 3-7 12 Foot Truss Boom With WinchItem Part Number Qty. Description Rev. 1001099351 1 12 FT TRUSS BOOM WITH WINCH

ATTACHMENTSG6-42P 914040013-20Figure 3-8 100 Degree Swing Fork AssemblyWARNINGPY1940123738954555253515768910411344712131415192122232018172524251718192

ATTACHMENTS91404001 G6-42P 3-21Figure 3-8 100 Degree Swing Fork AssemblyItem Part Number Qty. Description Rev.91405075 1 100 DEGREE SWING FORK ASSY, (

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91404001 G6-42P v7-8 RH Horizontal Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSG6-42P 914040013-2250 84719760 2 HOSE ASSY51 8765204 2 ELBOW, 90 DEGREE, (swivel nut)52 91041361 2 MODIFIED FITTING53 91411050 2 ORIFICE54

ATTACHMENTS91404001 G6-42P 3-23Figure 3-8 100 Degree Swing Fork Assembly (Continued)Item Part Number Qty. Description Rev.Before S/N 0160037689

ATTACHMENTSG6-42P 914040013-24Figure 3-9 90 Degree Swing CarriagePAP3360362122282835323019371214172018271727142018 1320181521232429291655 2 3111 11

ATTACHMENTS91404001 G6-42P 3-25Figure 3-9 90 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN,

ATTACHMENTSG6-42P 914040013-26Figure 3-10 Sheet Material Handler 12456789101191213PY1960Before S/N 0160037689

ATTACHMENTS91404001 G6-42P 3-27Figure 3-10 Sheet Material HandlerItem Part Number Qty. Description Rev.91405077 1 SHEET MATERIAL HANDLER ASSY, (includ

ATTACHMENTSG6-42P 914040013-28Figure 3-10 Sheet Material Handler1234567101102103104105106107PY1510LEFT SIDE SHOWN, RIGHT SIDE OPPOSITES/N 0160037689 &

ATTACHMENTS91404001 G6-42P 3-29Figure 3-10 Sheet Material HandlerItem Part Number Qty. Description Rev. 1001100227 1 SHEET MATERIAL HANDLER ASSY, (inc

ATTACHMENTSG6-42P 914040013-30Figure 3-11 Winch Installation910111516172010111210111312423567822261925192518142221213AUXILIARY LINE"UP/RIGHT"

ATTACHMENTS91404001 G6-42P 3-31Figure 3-11 Winch InstallationItem Part Number Qty. Description Rev.91405024 Ref WINCH INSTALLATION, (not available to

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G6-42P 91404001viSECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSG6-42P 914040013-32Figure 3-12 100 Degree Drywall Swing Carriage Assembly WARNINGPY04412394096061575856576891041134475916121314151921222320

ATTACHMENTS91404001 G6-42P 3-33Figure 3-12 100 Degree Drywall Swing Carriage AssemblyItem Part Number Qty. Description Rev.91405078 1 100 DEGREE DRYWA

ATTACHMENTSG6-42P 914040013-3450 91403366 2 DRYWALL FORK51 90553012 2 SIDE DRYWALL GUARD52 88551011 8 LOCKWASHER, 3/853 88501006 8 HEX NUT, 3/8-1654 8

ATTACHMENTS91404001 G6-42P 3-35Figure 3-12 100 Degree Drywall Swing Carriage Assembly (Continued)Item Part Number Qty. Description Rev.Before S/N 0160

ATTACHMENTSG6-42P 914040013-36Figure 3-13 Personnel PlatformPAP186002011311418212131910111191011121101151171171415164567346711111611810911111810911812

ATTACHMENTS91404001 G6-42P 3-37Figure 3-13 Personnel PlatformItem Part Number Qty. Description Rev.91415025 1 PERSONNEL PLATFORM ASSY, (includes items

ATTACHMENTSG6-42P 914040013-38Figure 3-14 Fork Mounted PlatformPY6770123154586155711141011021071091031061041061051081101121141131131236584101201209214

ATTACHMENTS91404001 G6-42P 3-39Figure 3-14 Fork Mounted PlatformItem Part Number Qty. Description Rev. 1001092280 Ref FORK MOUNTED PLATFORM, (Before S

ATTACHMENTSG6-42P 914040013-40112 1001093171 2 PIN113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD154 1

ATTACHMENTS91404001 G6-42P 3-41Figure 3-14 Fork Mounted Platform (Continued)Item Part Number Qty. Description Rev.

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.91404001 G6-42P vii12-28 5 Inch & 8 Inch Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENTSG6-42P 914040013-42Figure 3-15 100 Degree Swing Carriage With Side TiltPAP18810WARNINGVIEW F-FVIEW C-CCCAEEFFVIEW B-B1819206124585921222625

ATTACHMENTS91404001 G6-42P 3-43Figure 3-15 100 Degree Swing Carriage With Side Tilt (Continued)416869702136826465808166710637638496597782871030192076V

ATTACHMENTSG6-42P 914040013-44Figure 3-15 100 Degree Swing Carriage With Side TiltItem Part Number Qty. Description Rev.91405070 1 100 DEGREE SWING CA

ATTACHMENTS91404001 G6-42P 3-4549 91411073 2 LOCKING PLATE50 91041324 2 PIVOT PIN51 91041325 2 PIVOT PIN52 91041326 2 PIVOT PIN53 83201024 4 HEX HD CA

ATTACHMENTSG6-42P 914040013-46Figure 3-16 Forks

ATTACHMENTS91404001 G6-42P 3-47Figure 3-16 ForksItem Part Number Qty. Description Rev.91403359 6 48 IN CUBING FORK, 2X2, 3,880 lbs. B2340037 6 48 IN C

ATTACHMENTSG6-42P 914040013-48Figure 3-17 Fork Mounted Lifting Hook631245NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USEDBefore S/N

ATTACHMENTS91404001 G6-42P 3-49Figure 3-17 Fork Mounted Lifting HookItem Part Number Qty. Description Rev.90553036 Ref FORK MOUNTED LIFTING HOOK ASSY,

ATTACHMENTSG6-42P 914040013-50Figure 3-17 Fork Mounted Lifting Hook2167453PAP23210NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.

ATTACHMENTS91404001 G6-42P 3-51Figure 3-17 Fork Mounted Lifting HookItem Part Number Qty. Description Rev. 91565094 1 FORK MOUNTED LIFTING HOOK, (incl