Jlg 500RTS ANSI Operator Manual User Manual

Operation & Safety ManualModels400RTS500RTS3120695November 9, 2007

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Sizzor – 31206951.3 ELECTROCUTION HAZARDDO NOT MANEUVER MACHINE OR PERSONEL INSIDE PROHIB-ITED ZONE. ASSUME AL

SECTION 1 - SAFETY PRECAUTIONS3120695 – JLG Sizzor – 1-31.4 PRE-OPERATIONAL• READ YOUR MANUAL. UNDERSTAND WHAT YOU’VEREAD - THEN BEGIN OPERATIONS.• AL

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Sizzor – 31206951.5 DRIVING• WATCH FOR OBSTRUCTIONS AROUND MACHINEAND OVERHEAD WHEN DRIVING.• CHECK TRAVEL PAT

SECTION 1 - SAFETY PRECAUTIONS3120695 – JLG Sizzor – 1-5• TRANSFERS BETWEEN A STRUCTURE AND THEPLATFORM EXPOSE OPERATORS TO FALL POTEN-TIALS. THIS PRA

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Sizzor – 3120695MACHINE, RED TAG IT, AND NOTIFY PROPERAUTHORITIES. • NO STUNT DRIVING OR HORSEPLAY IS PERMITTE

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-1SECTION 2. MACHINE PREPARATION AND INSPECTION2.1 GENERALThis section provides

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-2 – JLG Sizzor – 3120695Hydraulic Oil SupplyNOTE: Prior to checking the hydraulic oil level, operate t

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-32.5 DAILY FUNCTIONAL CHECKTO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF A

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-4 – JLG Sizzor – 31206952.6 LOCKOUT CYLINDER CHECK (IF EQUIPPED)To be performed quarterly, any time a

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-5 Figure 2-1. Daily Walk-Around Inspection Diagram

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-6 – JLG Sizzor – 3120695GENERALBegin the “Walk-Around Inspection” at Item 1, as notedon the diagram.Co

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-7 29. Leveling Jack, Left Rear (If Equipped) - No loose ormissing part

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-8 – JLG Sizzor – 31206952.7 DUAL FUEL SYSTEMIT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THEOTHER

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-9Figure 2-5. Lubrication Diagram

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-10 – JLG Sizzor – 3120695Table 2-1. Lubrication ChartINDEX NOCOMPONENT NUMBER/TYPE LUBE POINTS LUBE ME

SECTION 2 - MACHINE PREPARATION AND INSPECTION3120695 – JLG Sizzor – 2-11Figure 2-6. Torque Chart

SECTION 2 - MACHINE PREPARATION AND INSPECTION2-12 – JLG Sizzor – 3120695This page intentionally left blank.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120695 – JLG Sizzor – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE T

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Sizzor – 3120695PlacardsImportant points to remember during operation are pro-vided at

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120695 – JLG Sizzor – 3-31. Ignition/Emergency Stop - A two-position, redmushroom shaped switch

FOREWORD3120695 – JLG Sizzor – a FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Sizzor – 31206953. Start Button - A momentary contact, pushbutton-type switch that supp

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120695 – JLG Sizzor – 3-59. PQ Controller - The PQ Controller performs threefunctions: Drive, St

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Sizzor – 3120695Figure 3-3. Control Panel Symbols

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120695 – JLG Sizzor – 3-7Figure 3-4. Decal Location - Right Side (Sheet 1 of 2)

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Sizzor – 3120695Figure 3-5. Decal Location - Left Side (Sheet 2 of 2)

SECTION 4 - MACHINE OPERATION3120695 – JLG Sizzor – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled elevating ‘sizzor’

SECTION 4 - MACHINE OPERATION4-2 – JLG Sizzor – 31206954.3 ENGINE OPERATIONRTS SERIES SCISSOR LIFTS MANUFACTURED AFTER AUGUST26, 1996 ARE EQUIPPED WIT

SECTION 4 - MACHINE OPERATION3120695 – JLG Sizzor – 4-34.5 TRAVERSING PLATFORM (OPTIONAL)The machine may be equipped with hydraulically oper-ated trav

SECTION 4 - MACHINE OPERATION4-4 – JLG Sizzor – 3120695TRAVEL GRADES IN “LOW” DRIVE SPEED ONLY. USE EXTREMECAUTION WHEN DRIVING IN REVERSE AND AT ALL

SECTION 4 - MACHINE OPERATION3120695 – JLG Sizzor – 4-54.10 SAFETY PROPSSAFETY PROPS MUST BE USED WHEN MAINTENANCE PER-FORMED ON MACHINE REQUIRES SIZZ

FOREWORDb – JLG Sizzor – 3120695All procedures herein are based on the use of the machineunder proper operating conditions, with no deviationsfrom

SECTION 4 - MACHINE OPERATION4-6 – JLG Sizzor – 3120695NOTES:

SECTION 5 - EMERGENCY PROCEDURES3120695 – JLG Sizzor – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section provides information on the procedur

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Sizzor – 3120695Manual Descent (Engine/Pump Failure - Ground Controls)The following procedure should be used

SECTION 5 - EMERGENCY PROCEDURES3120695 – JLG Sizzor – 5-3Righting of Tipped MachineA forktruck of suitable capacity or equivalent equipmentshould be

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Sizzor – 3120695NOTES:

SECTION 6 - INSPECTION AND REPAIR LOG3120695 – JLG Sizzor – 6-1SECTION 6. INSPECTION AND REPAIR LOGTable 6-1.Inspection and Repair LogDate Comments

SECTION 6 - INSPECTION AND REPAIR LOG6-2 – JLG Sizzor – 3120695Table 6-1.Inspection and Repair LogDate Comments

CALIFORNIAN PROPOSITION 65BATTERY WARNINGBattery posts,terminals and relatedaccessories containlead and lead compounds,chemical known to theState of C

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

FOREWORD3120695 – JLG Sizzor – c REVISION LOGJune 1, 1993 - Original IssueMay 6, 1999 - RevisedOctober 29, 1999 - RevisedPro 65 page added

FOREWORDd – JLG Sizzor – 3120695This page left blank intentionally.

3120695 – JLG Sizzor – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.TABLE OF CONTENTSSECTION - SECTION - F

ii – JLG Sizzor – 3120695TABLE OF CONTENTS (Continued) LIST OF FIGURESFIGURE NO. TITLE PAGE NO.2-1. Daily Walk-Around Inspection Diagram . . .

SECTION 1 - SAFETY PRECAUTIONS3120695 – JLG Sizzor – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section prescribes the proper and safe practices