Jlg Agrovector (31200725) 25.5 Parts Manual User Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModelsG5-18A2505HAgrovector 25.5S/N 0160053000 & After including 0160051045, 0160051047, 016

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G5-18A, 2505H, 25.5 3120072565-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A, 2505H, 25.5 312007255-12DRIVE TRAINFigure 5-5 Hub Reduction50605121412356765891011491213141852175416915131011192030392325262728292242434256414

31200725 G5-18A, 2505H, 25.5 5-13DRIVE TRAINFigure 5-5 Hub ReductionItem Part Number Qty. Description Rev.1 70021147 2 O-RING2 91474512 1 VENT3 700

DRIVE TRAING5-18A, 2505H, 25.5 312007255-14Figure 5-6 Brakes123456789101415161717181919202023212224252627282911121336343332313035PY8680

31200725 G5-18A, 2505H, 25.5 5-15DRIVE TRAINFigure 5-6 BrakesItem Part Number Qty. Description Rev.1 70020273 6 BRAKE DISC2 70020274 6 INTERMEDIATE

DRIVE TRAING5-18A, 2505H, 25.5 312007255-16Figure 5-7 Rear Axle Assembly102211PY86913101103

31200725 G5-18A, 2505H, 25.5 5-17DRIVE TRAINFigure 5-7 Rear Axle AssemblyItem Part Number Qty. Description Rev. 1001144105 1 REAR AXLE ASSEMBLY, (incl

DRIVE TRAING5-18A, 2505H, 25.5 312007255-18Figure 5-8 Central Housing & Steering202201203204205123206106109103102101102103104PY8740

31200725 G5-18A, 2505H, 25.5 5-19DRIVE TRAINFigure 5-8 Central Housing & SteeringItem Part Number Qty. Description Rev.1 80204005 1 CIRCLIP2 915

DRIVE TRAING5-18A, 2505H, 25.5 312007255-20Figure 5-9 Differential3536784222125171619181791112101415161718191617192015141312111621PY8750

31200725 G5-18A, 2505H, 25.5 5-21DRIVE TRAINFigure 5-9 DifferentialItem Part Number Qty. Description Rev.1 80204213 1 NUT2 70020288 1 FLANGE3 70020

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200725 G5-18A, 2505H, 25.5 7SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . .

DRIVE TRAING5-18A, 2505H, 25.5 312007255-22Figure 5-10 Hub Reduction2242442343254256414039383130292827263233483764566571920185217161513111091413128111

31200725 G5-18A, 2505H, 25.5 5-23DRIVE TRAINFigure 5-10 Hub ReductionItem Part Number Qty. Description Rev.1 70021147 1 O-RING2 91474512 1 VENT3 70

DRIVE TRAING5-18A, 2505H, 25.5 312007255-24Figure 5-11 Fender InstallationPY87811102104103101103105247246245111303301302NOTE: USE LOCTITE® 243TM (1001

31200725 G5-18A, 2505H, 25.5 5-25DRIVE TRAINFigure 5-11 Fender InstallationItem Part Number Qty. Description Rev.0275505 Ref FENDER INSTALLATION, (if

DRIVE TRAING5-18A, 2505H, 25.5 312007255-26Figure 5-12 Tires & Rims1012310210315.5BAR/80PSI2345PY8891

31200725 G5-18A, 2505H, 25.5 5-27DRIVE TRAINFigure 5-12 Tires & RimsItem Part Number Qty. Description Rev. 1001141321 1 TIRE SET, 12–16.5, PNEUMAT

DRIVE TRAING5-18A, 2505H, 25.5 312007255-28This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 6 CAB

CABG5-18A, 2505H, 25.5 312007256-2Figure 6-1 Cab InstallationG5-18A2505H & 25.5

CAB31200725 G5-18A, 2505H, 25.5 6-3Figure 6-1 Cab Installation (Continued)6066026036076506026036056046015015065075085035045105095055023113157017027057

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.G5-18A, 2505H, 25.5 312007258SECTION 12 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . .

CABG5-18A, 2505H, 25.5 312007256-4Figure 6-1 Cab InstallationItem Part Number Qty. Descriptions Rev.1001138462 1 OPEN CAB, (G5-18A), (if equipped with

CAB31200725 G5-18A, 2505H, 25.5 6-5511 0682230 1 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (not shown)1001081287 Ref FRONT BRICK GUARD INSTALLATION, (if equ

CABG5-18A, 2505H, 25.5 312007256-6Figure 6-2 Open Cab241P 9050Y35

CAB31200725 G5-18A, 2505H, 25.5 6-7Figure 6-2 Open CabItem Part Number Qty. Description Rev.1001138584 1 OPEN CAB, (G5-18A), (includes items 1 thru 5)

CABG5-18A, 2505H, 25.5 312007256-8Figure 6-3 Enclosed Cab Installation

CAB31200725 G5-18A, 2505H, 25.5 6-9Figure 6-3 Enclosed Cab Installation (Continued)114102104101106108115113107109103105111112116110P 9140Y

CABG5-18A, 2505H, 25.5 312007256-10Figure 6-3 Enclosed Cab InstallationItem Part Number Qty. Description Rev. 1001138478 Ref ENCLOSED CAB INSTALLATION

CAB31200725 G5-18A, 2505H, 25.5 6-11215 1001081314 1 DOOR SEAL216 1001080867JO 1 DOOR FRAME, (G5-18A & 2505H)1001080867 1 DOOR FRAME, (25.5)217 10

CABG5-18A, 2505H, 25.5 312007256-12Figure 6-4 Cab Interior72364147202111122214838421062541927395328293018101102451142313214171373133374651PY9211302203

CAB31200725 G5-18A, 2505H, 25.5 6-13Figure 6-4 Cab InteriorItem Part Number Qty. Description Rev.6 3300454 8 U-STYLE TAPPED NUT, 1/4-207 3931412 8 SOC

31200725 G5-18A, 2505H, 25.5SECTION 1 FRAME & ATTACHING PARTS

CABG5-18A, 2505H, 25.5 312007256-14Figure 6-5 Overhead Console Installation21120520720520421020220320820920120520621220321356117561011561184301302P 92

CAB31200725 G5-18A, 2505H, 25.5 6-15Figure 6-5 Overhead Console InstallationItem Part Number Qty. Description Rev.1001081187 Ref OVERHEAD CONSOLE INST

CABG5-18A, 2505H, 25.5 312007256-16Figure 6-6 Suspension SeatPAP17280517231064

CAB31200725 G5-18A, 2505H, 25.5 6-17Figure 6-6 Suspension SeatItem Part Number Qty. Description Rev.3980039 1 SUSPENSION SEAT, (ANSI), (includes items

CABG5-18A, 2505H, 25.5 312007256-18Figure 6-7 Wiper InstallationPAP1721111081081021071091051111011031041011031041061101101057546328201213218

CAB31200725 G5-18A, 2505H, 25.5 6-19Figure 6-7 Wiper InstallationItem Part Number Qty. Description Rev.1001080499 1 FRONT WIPER ASSY, (includes items

CABG5-18A, 2505H, 25.5 312007256-20Figure 6-8 Heater & AC12757067077157107177107167107127207204718719P 9201Y701708NO HEAT/AC

CAB31200725 G5-18A, 2505H, 25.5 6-21Figure 6-8 Heater & AC (Continued)4054014044024032514062042032062052062025015025035045035053013033043093133053

CABG5-18A, 2505H, 25.5 312007256-22Figure 6-8 Heater & ACItem Part Number Qty. Description Rev.1001080876 Ref NO HEAT/AC INSTALLATION, (open cab),

CAB31200725 G5-18A, 2505H, 25.5 6-23503 8036438 2 POSITIONING KNOB, (includes set screw)504 8036463 1 TEMPERATURE CONTROL SWITCH505 8036461 1 AIR COND

G5-18A, 2505H, 25.5 312007251-2FRAME & ATTACHING PARTSFigure 1-1 Frame & Attaching Parts183455672910111212131314151614171819202121232425101102

CABG5-18A, 2505H, 25.5 312007256-24Figure 6-9 AC Condenser Installation1324556978101314141516171819202122232425262829303131323234334441214141415151515

CAB31200725 G5-18A, 2505H, 25.5 6-25Figure 6-9 AC Condenser InstallationItem Part Number Qty. Description Rev.1001138311 Ref AC CONDENSER INSTALLATION

CABG5-18A, 2505H, 25.5 312007256-26Figure 6-10 AC System Installation1011021021021031051061073381112131415162021104PY9270197331725753222294109110108

CAB31200725 G5-18A, 2505H, 25.5 6-27Figure 6-10 AC System InstallationItem Part Number Qty. Description Rev.1001139688 Ref AC SYSTEM INSTALLATION, (no

CABG5-18A, 2505H, 25.5 312007256-28This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 7 CONTROLS

CONTROLSG5-18A, 2505H, 25.5 312007257-2Figure 7-1 Brake1314241166125101102103205201201205203204202215155151PAL46941379108

CONTROLS31200725 G5-18A, 2505H, 25.5 7-3Figure 7-1 BrakeItem Part Number Qty. Description Rev.1001102456 1 BRAKE ASSY, (includes items 1 thru 14) E1 0

CONTROLSG5-18A, 2505H, 25.5 312007257-4Figure 7-2 Accelerator10310101102101102123894567P 8391Y202209209202

CONTROLS31200725 G5-18A, 2505H, 25.5 7-5Figure 7-2 AcceleratorItem Part Number Qty. Description Rev.80383410 1 ACCELERATOR PEDAL ASSY, (includes items

31200725 G5-18A, 2505H, 25.5 1-3FRAME & ATTACHING PARTSFigure 1-1 Frame & Attaching PartsItem Part Number Qty. Description Rev. 1001137271 Ref

CONTROLSG5-18A, 2505H, 25.5 312007257-6Figure 7-3 Steering ColumnPAP17200201202203734526303301302101102103104105106107401120334598

CONTROLS31200725 G5-18A, 2505H, 25.5 7-7Figure 7-3 Steering ColumnItem Part Number Qty. Description Rev.1 1001081223 1 FIXED STEERING COLUMN, (include

CONTROLSG5-18A, 2505H, 25.5 312007257-8Figure 7-4 Boom JoystickPAP172901342946K12019111817161014151312823511097

CONTROLS31200725 G5-18A, 2505H, 25.5 7-9Figure 7-4 Boom JoystickItem Part Number Qty. Description Rev.1001080256 1 BOOM JOYSTICK, (includes items 1 th

CONTROLSG5-18A, 2505H, 25.5 312007257-10This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 8 HYDRAULIC CIRCUITS

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-2Figure 8-1 Supply Circuit1620180381720161561411121104110863163063370670771370271471570171062861362612

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-3Figure 8-1 Supply CircuitItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figu

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-4818 8303114 1 HEX HD CAPSCREW, 0.250-20X2.250, GR5822 1001142155 1 PRIORITY VALVE ASSY, (includes i

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-5Figure 8-1 Supply Circuit (Continued)Item Part Number Qty. Description Rev.

G5-18A, 2505H, 25.5 312007251-4FRAME & ATTACHING PARTS 0275778 1 LIFT CYLINDER LOCK INSTALLATION, (includes items 301 thru 305) C301 909304 AR RU

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-6Figure 8-2 Dump Circuit714202201402201301907102305100970710170970170810041006111611181010130813021112

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-7Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-81307 Ref RADIATOR, (see Figure 4-3 for details)1308 Ref FAN MOTOR, (see Figure 4-3 for details)131

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-9Figure 8-2 Dump Circuit (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-10Figure 8-3 Steer Select601601232032011192022041012035061411506402303304305301PAP31520TO FRONT STEERI

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-11Figure 8-3 Steer SelectItem Part Number Qty. Description Rev.1 1001080247 1 HOSE ASSY2 1001080248

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-12Figure 8-4 Service/Park BrakePY845011101103227303302503503510602701101101503101701803803162G5-18A250

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-13Figure 8-4 Service/Park BrakeItem Part Number Qty. Description Rev.2 0641514 2 HEX HD CAPSCREW, 5/1

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-14Figure 8-5 Boom JoystickTO PORT PTO PORT 1TO PORT 2TO PORT 3TO PORT TTO PORT 4601PY84605544121271616

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-15Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.4 1001080265 1 HOSE ASSY5 100108026

31200725 G5-18A, 2505H, 25.5 1-5FRAME & ATTACHING PARTSFigure 1-1 Frame & Attaching Parts (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-16Figure 8-5 Boom JoystickTO PORT PTO PORT 1TO PORT 2TO PORT 3TO PORT TTO PORT 4PY8471TO PORT P5TO POR

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-17 Figure 8-5 Boom JoystickItem Part Number Qty. Description Rev.5 Ref HOSE ASSY, (see Figure 8-2 for

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-18Figure 8-6 Lift CylinderPY8480971202110301401404405406408402407403501G5-18A

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-19Figure 8-6 Lift CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figure

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-20Figure 8-6 Lift CylinderPY84902021111107913015015045054024034044034024044014054014055036016022505H/2

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-21 Figure 8-6 Lift CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see Figur

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-22Figure 8-7 Extend/Retract CylinderPY853073053062042051301304303302140111150151137103138

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-23Figure 8-7 Extend/Retract CylinderItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-24Figure 8-8 Tilt & CompensatingPY8550105110830930810450225325220223523640140440530730623523620225

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-25Figure 8-8 Tilt & CompensatingItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (

G5-18A, 2505H, 25.5 312007251-6FRAME & ATTACHING PARTSFigure 1-2 Covers

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-26Figure 8-9 Auxiliary HydraulicsPY8560403406418111205101102204201302334320319327328302319320321319320

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-27Figure 8-9 Auxiliary HydraulicsItem Part Number Qty. Description Rev.1 Ref MAIN CONTROL VALVE, (see

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-28Figure 8-10 Rear Auxiliary Hydraulics2323PAL60604211710522201202203204141412171140315161041021031013

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-29Figure 8-10 Rear Auxiliary HydraulicsItem Part Number Qty. Description Rev.1001135759 Ref REAR AUXI

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-30Figure 8-11 Auxiliary Hydraulics Pressure ReliefPY8570TO PORT 3BTO PORT 3A202TO PORT 3BTO PORT 3A111

HYDRAULIC CIRCUITS31200725 G5-18A, 2505H, 25.5 8-31Figure 8-11 Auxiliary Hydraulics Pressure ReliefItem Part Number Qty. Description Rev.7 Ref HOSE AS

HYDRAULIC CIRCUITSG5-18A, 2505H, 25.5 312007258-32This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 9 HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-2Figure 9-1 Lift CylinderG5-18APAP17381113117281713176391071101012111614154185117104109108106K1

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-3Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.1684511 1 LIFT CYLINDER, (G5-18A), (

31200725 G5-18A, 2505H, 25.5 1-7FRAME & ATTACHING PARTSFigure 1-2 Covers (Continued)20121421122621420221421120120120121421421121422923023120221421

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-4Figure 9-1 Lift Cylinder2505H & 25.51011151191111031061071102117113116118120112114104K110710510

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-5 Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev.1001132210 1 LIFT CYLINDER ASSY, (2

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-6Figure 9-2 Extend/Retract Cylinder66133133142131191320720122174101411191916151821356143131128812661

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-7Figure 9-2 Extend/Retract CylinderItem Part Number Qty. Description Rev.1684517 1 EXTEND/RETRACT C

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-8Figure 9-3 Tilt Cylinder112713411451271348731021120162042212913151419171852161011K1PAL4133132131

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-9Figure 9-3 Tilt CylinderItem Part Number Qty. Description Rev.1684515 1 TILT CYLINDER, (includes i

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-10Figure 9-4 Compensating Cylinder21111211011116121638659111015131417411K1103109108106PAL414477

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-11Figure 9-4 Compensating CylinderItem Part Number Qty. Description Rev.1684512 1 COMPENSATING CYLI

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-12Figure 9-5 Fork Locking Cylinder413391610812141471115261041102102103103101101K1PAL3833

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-13Figure 9-5 Fork Locking CylinderItem Part Number Qty. Description Rev.1001080334 1 FORK LOCKING C

G5-18A, 2505H, 25.5 312007251-8FRAME & ATTACHING PARTSFigure 1-2 Covers (Continued)508509510507506501502604603601605606P 9290Y5095112505H & 25

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-14Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket CylinderK1PAL6191123884109512111715616

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-15Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket CylinderItem Part Number Qty. Descrip

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-16Figure 9-7 Universal Side Shift Cylinder

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-17Figure 9-7 Universal Side Shift CylinderItem Part Number Qty. Description Rev.70022108 1 UNIVERSA

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-18Figure 9-8 Main Control Valve181PAL386223456781213101115161011151610111011141612139111516911911151

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-19Figure 9-8 Main Control ValveItem Part Number Qty. Description Rev.1001080176 1 MAIN CONTROL VALV

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-20Figure 9-9 Front Drive MotorPY852023451011K1K2

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-21Figure 9-9 Front Drive MotorItem Part Number Qty. Description Rev.1001138823 1 FRONT DRIVE MOTOR,

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-22Figure 9-10 Hydrostatic Drive PumpPY850012K1K2K334455K4K5K6

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-23Figure 9-10 Hydrostatic Drive PumpItem Part Number Qty. Description Rev.1001138887 1 HYDROSTATIC

31200725 G5-18A, 2505H, 25.5 1-9FRAME & ATTACHING PARTSFigure 1-2 CoversItem Part Number Qty. Description Rev. 1001142092 Ref HOOD INSTALLATION, (

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-24Figure 9-11 Gear Pump12345676893456106811PY8510K1K2K3

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-25Figure 9-11 Gear PumpItem Part Number Qty. Description Rev.1001139997 1 GEAR PUMP, (includes all

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-26Figure 9-12 Divertor Valve12PZ2780

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-27Figure 9-12 Divertor ValveItem Part Number Qty. Description Rev.1001104477 1 DIVERTOR VALVE, (inc

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-28Figure 9-13 Steering Select ValvePAP31530312101

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-29Figure 9-13 Steering Select ValveItem Part Number Qty. Description Rev.4641519 1 STEERING SELECT

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-30Figure 9-14 Pilot Select ValvePAL59201424341434G5-18A2505H & 25.5

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-31Figure 9-14 Pilot Select ValveItem Part Number Qty. Description Rev. 1001130178 1 PILOT SELECT VA

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-32Figure 9-15 Brake ValvesPAP173902022012033011011303302102PARK BRAKE RELEASE VALVE - G5-18APARK BRA

HYDRAULIC COMPONENTS31200725 G5-18A, 2505H, 25.5 9-33Figure 9-15 Brake ValvesItem Part Number Qty. Description Rev.4641474 1 BRAKE VALVE, (inching val

G5-18A, 2505H, 25.5 312007251-10FRAME & ATTACHING PARTS229 Ref FILTER BRACKET, (see Figure 4-2 for details)230 1001143879 1 COOLER FRONT SUPPORT2

HYDRAULIC COMPONENTSG5-18A, 2505H, 25.5 312007259-34This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 10 ELECTRICAL

ELECTRICALG5-18A, 2505H, 25.5 3120072510-2Figure 10-1 Engine Compartment Electrical Installation09

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-3Figure 10-1 Engine Compartment Electrical InstallationItem Part Number Qty. Description Rev.1001139683 Ref

ELECTRICALG5-18A, 2505H, 25.5 3120072510-4Figure 10-2 Boom and Frame Electrical Installation09

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-5Figure 10-2 Boom and Frame Electrical Installation (Continued)09

ELECTRICALG5-18A, 2505H, 25.5 3120072510-6Figure 10-2 Boom and Frame Electrical InstallationItem Part Number Qty. Description Rev.1001081120 Ref BATTE

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-71001143553 Ref FRAME BASE JUMPER HARNESS INSTALLATION, (2505H & 25.5), (not available to order, see ite

ELECTRICALG5-18A, 2505H, 25.5 3120072510-8Figure 10-3 Cab Electrical Installation09

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-9Figure 10-3 Cab Electrical InstallationItem Part Number Qty. Description Rev.6 3300454 4 SPECIAL NUT9 47614

31200725 G5-18A, 2505H, 25.5 1-11FRAME & ATTACHING PARTSFigure 1-2 Covers (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG5-18A, 2505H, 25.5 3120072510-10Figure 10-4 Cab Switches09

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-11Figure 10-4 Cab SwitchesItem Part Number Qty. Description Rev.1 1001080372 1 JOYSTICK LOCKOUT SWITCH, (250

ELECTRICALG5-18A, 2505H, 25.5 3120072510-12Figure 10-5 Work Lights09&/27!2$

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-13Figure 10-5 Work Lights (Continued)09&

ELECTRICALG5-18A, 2505H, 25.5 3120072510-14Figure 10-5 Work LightsItem Part Number Qty. Description Rev.1001143558 Ref WORK LIGHT INSTALLATION, (enclo

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-15Figure 10-5 Work Lights (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG5-18A, 2505H, 25.5 3120072510-16Figure 10-6 Drive Lights&/27!2$09

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-17Figure 10-6 Drive LightsItem Part Number Qty. Description Rev.1001146297 Ref DRIVE LIGHT INSTALLATION, (G5

ELECTRICALG5-18A, 2505H, 25.5 3120072510-18Figure 10-7 Engine Harness

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-19Figure 10-7 Engine Harness (Continued)

G5-18A, 2505H, 25.5 312007251-12FRAME & ATTACHING PARTSFigure 1-3 License Plate Holder Installation10410210310491067811910687PAL506221220411212204

ELECTRICALG5-18A, 2505H, 25.5 3120072510-20Figure 10-7 Engine HarnessItem Part Number Qty. Description Rev.1001156229 1 ENGINE HARNESS, (includes all

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-211001118380 14 TERMINAL1001118391 2 PLUG19 1001133957 1 CONNECTOR1001126351 13 TERMINAL1001126384 15 TERMIN

ELECTRICALG5-18A, 2505H, 25.5 3120072510-22Figure 10-8 Frame HarnessSN2071RL71-R2X1203FC734RL139-YRL139-R56X1167X2748X274RL729RL711011RL13912X27913RL7

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-23Figure 10-8 Frame Harness (Continued)19HV7920HV78X1522122HV141SN144HV140232425X14926X12427X18228HV1082930H

ELECTRICALG5-18A, 2505H, 25.5 3120072510-24Figure 10-8 Frame Harness (Continued)AH743334AH74-G35SN77X98JS76363738X18539MS295-2MS295-14041CO299-J2CO299

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-25Figure 10-8 Frame HarnessItem Part Number Qty. Description Rev. 1001140634 1 FRAME HARNESS, (includes all

ELECTRICALG5-18A, 2505H, 25.5 3120072510-26 80604018 1 WEDGE LOCK 4460465 2 TERMINAL23 1001116950 1 CONNECTOR 4460465 2 TERMINAL24 4460742 1 CONNECT

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-27 4460465 3 TERMINAL41 1001116774 1 CONNECTOR 4460915 1 WEDGE LOCK 1001126008 10 TERMINAL 4460518 3 TERMIN

ELECTRICALG5-18A, 2505H, 25.5 3120072510-28Figure 10-9 Frame Option Harness1CO301-J22CO301-J1HV1753HV173HV17645X178678910111213CO300-J2CO300-J1LB163X2

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-29Figure 10-9 Frame Option Harness (Continued)14LB16217MS164-4MS164-71515MS164-3MS164-6MS164-1MS164-5X170SN1

31200725 G5-18A, 2505H, 25.5 1-13FRAME & ATTACHING PARTSFigure 1-3 License Plate Holder InstallationItem Part Number Qty. Description Rev.10010813

ELECTRICALG5-18A, 2505H, 25.5 3120072510-30Figure 10-9 Frame Option Harness (Continued)RL193X2222324X18325262728293031X187SN172-1X188X179LB161LB160X18

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-31Figure 10-9 Frame Option HarnessItem Part Number Qty. Description Rev. 1001140635 1 FRAME OPTION HARNESS,

ELECTRICALG5-18A, 2505H, 25.5 3120072510-32 4460259 1 TERMINAL16 1001117133 1 CONNECTOR 1001118385 2 TERMINAL17 4460894 1 CONNECTOR 80604023 1 WEDGE

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-33Figure 10-9 Frame Option Harness (Continued)Item Part Number Qty. Description Rev.

ELECTRICALG5-18A, 2505H, 25.5 3120072510-34Figure 10-10 Cab Harness

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-35Figure 10-10 Cab Harness (Continued)SW05CONNPOSWIRECOLORWIRELABELGAUGE JACKET12WHT052-1 HORN 16 AWG GXL3RE

ELECTRICALG5-18A, 2505H, 25.5 3120072510-36Figure 10-10 Cab Harness (Continued)SW25CONNPOSWIRECOLORWIRELABELGAUGE JACKET12YEL062-3 IGN 16 AWG GXL2YEL0

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-37Figure 10-10 Cab HarnessItem Part Number Qty. Description Rev.1001140633 1 CAB HARNESS, (includes all item

ELECTRICALG5-18A, 2505H, 25.5 3120072510-38 4460871 13 TERMINAL 4460905 2 PLUG22 1001117119 1 CONNECTOR 1001118385 3 TERMINAL23 1001117119 1 CONNECT

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-3938 1001117081 1 CONNECTOR 1001118385 6 TERMINAL39 1001117081 1 CONNECTOR 1001118385 6 TERMINAL40 100111

G5-18A, 2505H, 25.5 312007251-14FRAME & ATTACHING PARTSFigure 1-4 HitchesPAP3154010110410610810911243456732032042012053033013043023013023033044014

ELECTRICALG5-18A, 2505H, 25.5 3120072510-40Figure 10-11 Cab Roof Harness1X2232X2983LB238+LB238-4GD2375LB2396LB239-G7MS242-BRN89MS242-GRYWH240-W10MS243

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-41Figure 10-11 Cab Roof HarnessItem Part Number Qty. Description Rev. 1001142010 1 CAB ROOF HARNESS, (includ

ELECTRICALG5-18A, 2505H, 25.5 3120072510-42Figure 10-12 Roof Worklight HarnessLB106LB105X104MS30X103X22X106X105X104MS109X103X2212233410110210210210210

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-43Figure 10-12 Roof Worklight HarnessItem Part Number Qty. Description Rev.1001111156 1 ROOF WORKLIGHT HARNE

ELECTRICALG5-18A, 2505H, 25.5 3120072510-44Figure 10-13 Boom Worklight HarnessPAL4681123434X88S91S95LB74LB73

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-45Figure 10-13 Boom Worklight HarnessItem Part Number Qty. Description Rev.1001080656 1 BOOM WORKLIGHT HARNE

ELECTRICALG5-18A, 2505H, 25.5 3120072510-46Figure 10-14 Beacon Worklight Harness1MS1572X298X22CONNPOSWIREDESIGNATIONCOLOR GAUGE TYPE12345 072-1BLU16 A

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-47Figure 10-14 Beacon Worklight HarnessItem Part Number Qty. Description Rev.1001110723 1 BEACON WORKLIGHT H

ELECTRICALG5-18A, 2505H, 25.5 3120072510-48Figure 10-15 Boom Aux HarnessPAP1712012X1X2

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-49Figure 10-15 Boom Aux HarnessItem Part Number Qty. Description Rev.1001080397 1 BOOM AUX HARNESS, (include

31200725 G5-18A, 2505H, 25.5 1-15FRAME & ATTACHING PARTSFigure 1-4 HitchesItem Part Number Qty. Description Rev. 1001081357 1 ADJUSTABLE PIN HITCH

ELECTRICALG5-18A, 2505H, 25.5 3120072510-50Figure 10-16 LSI Boom Sensor Harness1X1602SN44P 9080Y3SN178X160CONNPOSWIREDESIGNATIONCOLOR GAUGE TYPE1 062-

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-51Figure 10-16 LSI Boom Sensor HarnessItem Part Number Qty. Description Rev.1001129801 1 LSI BOOM SENSOR HAR

ELECTRICALG5-18A, 2505H, 25.5 3120072510-52Figure 10-17 Ignition Switch Jumper Harness1SW182SW18_B2SW18_S2SW18_F2SW18_ISW18_SCONNPOSWIREDESIGNATIONCOL

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-53Figure 10-17 Ignition Switch Jumper HarnessItem Part Number Qty. Description Rev.1001100053 1 IGNITION SWI

ELECTRICALG5-18A, 2505H, 25.5 3120072510-54Figure 10-18 Mode Select HarnessX27CONNPOSWIREDESIGNATIONCOLORGAUGE TYPE1 025-2 GRN 16 AWG GXL2 026-4 GRN 1

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-55Figure 10-18 Mode Select HarnessItem Part Number Qty. Description Rev.1001098235 1 MODE SELECT HARNESS, (i

ELECTRICALG5-18A, 2505H, 25.5 3120072510-56Figure 10-19 Heater Jumper Harness12WH39-FX39-FWH39-FCONNPOSWIREWIREDESIGNATIONDESIGNATIONCOLORGAUGETYPE107

ELECTRICAL31200725 G5-18A, 2505H, 25.5 10-57Figure 10-19 Heater Jumper HarnessItem Part Number Qty. Description Rev.1001110377 1 HEATER JUMPER HARNESS

ELECTRICALG5-18A, 2505H, 25.5 3120072510-58This Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 11 DECALS

G5-18A, 2505H, 25.5 312007251-16FRAME & ATTACHING PARTSThis Page Intentionally Left Blank

DECALSG5-18A, 2505H, 25.5 3120072511-2Figure 11-1 Cab & Frame DecalsG5-18A & 2505H25.5

DECALS31200725 G5-18A, 2505H, 25.5 11-3Figure 11-1 Cab & Frame Decals (Continued)VIEW A-AVIEW OF BATTERY COVERAA2505H25.5

DECALSG5-18A, 2505H, 25.5 3120072511-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev.1001147650 Ref COMMON DECAL INSTALLATION

DECALS31200725 G5-18A, 2505H, 25.5 11-51001125387 1 ULTRA LOW SULFUR FUEL DECAL, (ANSI), (if equipped for ULS)301 1001143852 1 EXPORT DECAL, (ISO), (i

DECALSG5-18A, 2505H, 25.5 3120072511-61001126685 1 CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI), (G5-18A), (use with universal quick coupler)A 10011443

DECALS31200725 G5-18A, 2505H, 25.5 11-7Figure 11-1 Cab & Frame Decals (Continued)Item Part Number Qty. Description Rev.

DECALSG5-18A, 2505H, 25.5 3120072511-8Figure 11-2 Boom Decals1515BA358316136220104405405411412PY8720AVIEW A-AA

DECALS31200725 G5-18A, 2505H, 25.5 11-9Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev.1001147650 Ref COMMON DECAL INSTALLATION, (ISO), (

DECALSG5-18A, 2505H, 25.5 3120072511-10This Page Intentionally Left Blank

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

31200725 G5-18A, 2505H, 25.5SECTION 2 BOOM

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200725 G5-18A, 2505H, 25.5 13-1SECTION 13 PART NUMBER INDEX0100011 2-

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A, 2505H, 25.5 3120072513-21001080612 ... 6-131001

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200725 G5-18A, 2505H, 25.5 13-31001104519 ... 10-20, 10-43, 10-47,

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A, 2505H, 25.5 3120072513-41001137454 ... 6-221001

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200725 G5-18A, 2505H, 25.5 13-51001146297 ... 10-171001

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A, 2505H, 25.5 3120072513-63271601 ...1-3, 1-9, 4-7, 4-10, 4-11, 4

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200725 G5-18A, 2505H, 25.5 13-770020255 ... 5-9

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A, 2505H, 25.5 3120072513-870022898 ... 3-1770

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200725 G5-18A, 2505H, 25.5 13-98303545 ... 3-19

EFFECTIVITY PAGE31200725 G5-18A, 2505H, 25.5 iMay 10, 2013 - A - Original Issue Of ManualJuly 17, 2013 - B - Revised ManualSeptember 30, 2013 - C - Re

G5-18A, 2505H, 25.5 312007252-2BOOMFigure 2-1 Boom Assembly - Components144130130144114108139109110110117116117113119146114129147122122130215710312311

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart NumberG5-18A, 2505H, 25.5 3120072513-10

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com3120083931200725JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN

31200725 G5-18A, 2505H, 25.5 2-3BOOMFigure 2-1 Boom Assembly - ComponentsItem Part Number Qty. Description Rev.0275494 Ref BOOM INSTALLATION, (ANSI),

G5-18A, 2505H, 25.5 312007252-4BOOM312 1001146832 2 BRUSH SEAL, BOOM SIDE313 1001146887 1 STIFFENER BAR314 1001153277 4 SIDE BOOM BRUSH PLATEFigure 2-

31200725 G5-18A, 2505H, 25.5 2-5BOOMFigure 2-1 Boom Assembly - Components (Continued)Item Part Number Qty. Description Rev.

G5-18A, 2505H, 25.5 312007252-6BOOMFigure 2-2 Boom Assembly - Pads & ShimsPY89001811556242141171815182323252557571815231874861823245620215725FIRST

31200725 G5-18A, 2505H, 25.5 2-7BOOMFigure 2-2 Boom Assembly - Pads & ShimsItem Part Number Qty. Description Rev.1 0100011 ARLOCTITE® 242TM5 07010

G5-18A, 2505H, 25.5 312007252-8BOOMFigure 2-3 Quick Coupler12345678910PAL39411011021031041051061071081091091101101111121121131131141151162012022032042

31200725 G5-18A, 2505H, 25.5 2-9BOOMFigure 2-3 Quick CouplerItem Part Number Qty. Description Rev.1001098472 1 MECHANICAL QUICK COUPLER ASSY, (if equi

G5-18A, 2505H, 25.5 312007252-10BOOMFigure 2-4 Universal Quick Coupler115114101103106108116102104112107111110112109113105117PAL40215431221201202203204

31200725 G5-18A, 2505H, 25.5 2-11BOOMFigure 2-4 Universal Quick CouplerItem Part Number Qty. Description Rev.1001101185 1 UNIVERSAL QUICK COUPLER INST

EFFECTIVITY PAGEG5-18A, 2505H, 25.5 31200360ii

G5-18A, 2505H, 25.5 312007252-12BOOMThis Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 3 ATTACHMENTS

G5-18A, 2505H, 25.5 312007253-2ATTACHMENTSFigure 3-1 Standard CarriagePY835056143210110510310410610210750 IN CARRIAGE1200 MM CARRIAGE

31200725 G5-18A, 2505H, 25.5 3-3ATTACHMENTSFigure 3-1 Standard CarriageItem Part Number Qty. Description Rev.1001097283 1 50 IN STANDARD CARRIAGE, (G5

G5-18A, 2505H, 25.5 312007253-4ATTACHMENTSFigure 3-2 Universal Standard CarriagePAP173701051061011041031021534622012022032042042012022032505H & 25

31200725 G5-18A, 2505H, 25.5 3-5ATTACHMENTSFigure 3-2 Universal Standard CarriageItem Part Number Qty. Description Rev.1001101981 1 1200 MM STANDARD C

G5-18A, 2505H, 25.5 312007253-6ATTACHMENTSFigure 3-3 Side Tilt CarriagePAL4401102514201823192481227261324728291761192122

31200725 G5-18A, 2505H, 25.5 3-7ATTACHMENTSFigure 3-3 Side Tilt CarriageItem Part Number Qty. Description Rev.1001099613 1 48 IN SIDE TILT CARRIAGE, (

G5-18A, 2505H, 25.5 312007253-8ATTACHMENTSFigure 3-4 Universal Side Tilt Carriage

31200725 G5-18A, 2505H, 25.5 3-9ATTACHMENTSFigure 3-4 Universal Side Tilt CarriageItem Part Number Qty. Description Rev.1001104008 1 48 IN UNIVERSAL S

1Machine ConfigurationTwo configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Deca

G5-18A, 2505H, 25.5 312007253-10ATTACHMENTSFigure 3-5 Universal Side Shift Carriage

31200725 G5-18A, 2505H, 25.5 3-11ATTACHMENTSFigure 3-5 Universal Side Shift CarriageItem Part Number Qty. Description Rev.1001104022 1 48 IN UNIVERSAL

G5-18A, 2505H, 25.5 312007253-12ATTACHMENTSFigure 3-6 Forks2PZ07711

31200725 G5-18A, 2505H, 25.5 3-13ATTACHMENTSFigure 3-6 ForksItem Part Number Qty. Description Rev.2340037 4 CUBING FORK, 2X2X48, (G5-18A, 2505H &

G5-18A, 2505H, 25.5 312007253-14ATTACHMENTSFigure 3-7 Grapple BucketG5-18A, 2505H & 25.5 - AUS

31200725 G5-18A, 2505H, 25.5 3-15ATTACHMENTSFigure 3-7 Grapple BucketItem Part Number Qty. Description Rev.1001099831 1 GRAPPLE BUCKET, (G5-18A, 2505H

G5-18A, 2505H, 25.5 312007253-16ATTACHMENTSFigure 3-7 Grapple BucketPAP1740110116574611104354359859851247527161513131514162621161617192016121227231818

31200725 G5-18A, 2505H, 25.5 3-17ATTACHMENTSFigure 3-7 Grapple BucketItem Part Number Qty. Description Rev.1001101977 1 GRAPPLE BUCKET, (2505H & 2

G5-18A, 2505H, 25.5 312007253-18ATTACHMENTSFigure 3-8 Light Material BucketsPAP174312314101201202203204205206207209208201207203

31200725 G5-18A, 2505H, 25.5 3-19ATTACHMENTSFigure 3-8 Light Material BucketsItem Part Number Qty. Description Rev.1 1001099615 1 1.0 CU YD LIGHT MATE

2General Information1. MACHINE IDENTIFICATIONMachines are identified by model & in some cases a combination of model, serial number (S/N) or regio

G5-18A, 2505H, 25.5 312007253-20ATTACHMENTSFigure 3-9 Fork Mounted Hook2167453PAL4560G5-18A

31200725 G5-18A, 2505H, 25.5 3-21ATTACHMENTSFigure 3-9 Fork Mounted Hook (Continued)PAP174101011031041051021061071082505H & 25.5 - CE

G5-18A, 2505H, 25.5 312007253-22ATTACHMENTSFigure 3-9 Fork Mounted HookItem Part Number Qty. Description Rev.91565094 1 FORK MOUNTED HOOK, (G5-18A), (

31200725 G5-18A, 2505H, 25.5 3-23ATTACHMENTSFigure 3-9 Fork Mounted Hook (Continued)Item Part Number Qty. Description Rev.

G5-18A, 2505H, 25.5 312007253-24ATTACHMENTSFigure 3-10 Universal Hitch Attachment

31200725 G5-18A, 2505H, 25.5 3-25ATTACHMENTSFigure 3-10 Universal Hitch AttachmentItem Part Number Qty. Description Rev.1001099425 1 UNIVERSAL HITCH A

G5-18A, 2505H, 25.5 312007253-26ATTACHMENTSThis Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 4 ENGINE & ATTACHING PARTS

G5-18A, 2505H, 25.5 312007254-2ENGINE & ATTACHING PARTSFigure 4-1 Engine Installation

31200725 G5-18A, 2505H, 25.5 4-3ENGINE & ATTACHING PARTSFigure 4-1 Engine Installation (Continued)PAP314611031061061071071091091101101151161181191

3271899671

G5-18A, 2505H, 25.5 312007254-4ENGINE & ATTACHING PARTSFigure 4-1 Engine InstallationItem Part Number Qty. Description Rev.5 0682034 4 HEX HD CAPS

31200725 G5-18A, 2505H, 25.5 4-5ENGINE & ATTACHING PARTS 70025153 1 PRIMARY FUEL FILTER ELEMENT 70025161 1 SECONDARY FUEL FILTER ELEMENTK3 100116

G5-18A, 2505H, 25.5 312007254-6ENGINE & ATTACHING PARTSFigure 4-2 Fuel Tank & Lines33192519341918212035209961512154727102315315298101012820120

31200725 G5-18A, 2505H, 25.5 4-7ENGINE & ATTACHING PARTSFigure 4-2 Fuel Tank & LinesItem Part Number Qty. Description Rev.3 0681606 8 HEX HD C

G5-18A, 2505H, 25.5 312007254-8ENGINE & ATTACHING PARTSFigure 4-3 Radiator Installation24251918202341533186331838392713384032104210422810423521041

31200725 G5-18A, 2505H, 25.5 4-9ENGINE & ATTACHING PARTSFigure 4-3 Radiator Installation (Continued)1021031042121121131111101091011011051051061061

G5-18A, 2505H, 25.5 312007254-10ENGINE & ATTACHING PARTSFigure 4-3 Radiator InstallationItem Part Number Qty. Description Rev.1001138877 1 RADIATO

31200725 G5-18A, 2505H, 25.5 4-11ENGINE & ATTACHING PARTS1001139670 1 FAN INSTALLATION, VARIABLE, (if equipped), (not available to order, see item

G5-18A, 2505H, 25.5 312007254-12ENGINE & ATTACHING PARTSFigure 4-4 Air Cleaner Installation13310110210310410156711798710244P 8401Y12105

31200725 G5-18A, 2505H, 25.5 4-13ENGINE & ATTACHING PARTSFigure 4-4 Air Cleaner InstallationItem Part Number Qty. Description Rev.1001139686 1 AIR

4This Page Intentionally Left Blank

G5-18A, 2505H, 25.5 312007254-14ENGINE & ATTACHING PARTSFigure 4-5 Exhaust Installation67104413332213PY8360IF EQUIPPED FOR ULS

31200725 G5-18A, 2505H, 25.5 4-15ENGINE & ATTACHING PARTSFigure 4-5 Exhaust InstallationItem Part Number Qty. Description Rev.1001139681 Ref EXHAU

G5-18A, 2505H, 25.5 312007254-16ENGINE & ATTACHING PARTSFigure 4-5 Exhaust InstallationIF EQUIPPED FOR LS

31200725 G5-18A, 2505H, 25.5 4-17ENGINE & ATTACHING PARTSFigure 4-5 Exhaust InstallationItem Part Number Qty. Description Rev.1001139682 Ref EXHAU

G5-18A, 2505H, 25.5 312007254-18ENGINE & ATTACHING PARTSFigure 4-6 Engine Heater Installation1222243567810911101201PY9280

31200725 G5-18A, 2505H, 25.5 4-19ENGINE & ATTACHING PARTSFigure 4-6 Engine Heater InstallationItem Part Number Qty. Description Rev.1001139684 Ref

G5-18A, 2505H, 25.5 312007254-20ENGINE & ATTACHING PARTSFigure 4-7 Lubricity Doser Installation1233465789999121114131510PY9300IF EQUIPPED WITH JP-

31200725 G5-18A, 2505H, 25.5 4-21ENGINE & ATTACHING PARTSFigure 4-7 Lubricity Doser InstallationItem Part Number Qty. Description Rev.1001146571 R

G5-18A, 2505H, 25.5 312007254-22ENGINE & ATTACHING PARTSThis Page Intentionally Left Blank

31200725 G5-18A, 2505H, 25.5SECTION 5 DRIVE TRAIN

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200725 G5-18A, 2505H, 25.5 5SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . .

DRIVE TRAING5-18A, 2505H, 25.5 312007255-2Figure 5-1 Drive Train Installation09

31200725 G5-18A, 2505H, 25.5 5-3DRIVE TRAINFigure 5-1 Drive Train InstallationItem Part Number Qty. Description Rev. 1001138824 Ref DRIVE TRAIN INSTAL

DRIVE TRAING5-18A, 2505H, 25.5 312007255-4Figure 5-2 Front Axle Assembly09

31200725 G5-18A, 2505H, 25.5 5-5DRIVE TRAINFigure 5-2 Front Axle AssemblyItem Part Number Qty. Description Rev. 1001144104 1 FRONT AXLE ASSEMBLY, (inc

DRIVE TRAING5-18A, 2505H, 25.5 312007255-6Figure 5-3 Central Housing & Steering4123103102101102104103PY8600

31200725 G5-18A, 2505H, 25.5 5-7DRIVE TRAINFigure 5-3 Central Housing & SteeringItem Part Number Qty. Description Rev.1 80204005 1 CIRCLIP2 9151

DRIVE TRAING5-18A, 2505H, 25.5 312007255-8Figure 5-4 Differential4443424140393736351311151224464748388976333455541234510711171819171820212023251449162

31200725 G5-18A, 2505H, 25.5 5-9DRIVE TRAINFigure 5-4 DifferentialItem Part Number Qty. Description Rev.1 70024863 1 GEAR2 70020230 1 CIRCLIP3 7002

DRIVE TRAING5-18A, 2505H, 25.5 312007255-1044 70020266 1 PLUG45 70020267 1 FLANGE46 70024874 1 O-RING47 70020269 6 BOLT48 70024875 1 COVER49 700

31200725 G5-18A, 2505H, 25.5 5-11DRIVE TRAINFigure 5-4 Differential (Continued)Item Part Number Qty. Description Rev.