Jlg 600A_AJ Parts Manual User Manual

Illustrated Parts ManualModels600A600AJS/N 0300069000 to S/N 0300087000P/N3121855September 1, 2013

1-2 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) REVERSE VIEWOFS

2-38 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000)21021025725723924711224322325723620

3121855 600A 600AJ 2-39SECTION 2 TURNTABLE VENTRETURNFUEL PUMPSUPPLIEDWITHENGINE628452228257210236257210236103026121724681311279119292321821824

2-40 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPTIO

3121855 600A 600AJ 2-41SECTION 2 TURNTABLE33 3311405 4 Locknut 1/4in-20NC (S/N 0300084829 to S/N 0300087000)34 4711400 8 Flatwasher 1/4in Thin (S/N 03

2-42 600A 600AJ 3121855SECTION 2 TURNTABLE212 0641826 2 Bolt 1/2in-13NC x 3-1/4in213 0700808 4 Bolt M8 x 16mm214 0701012 2 Bolt M10 x 25mm215 0701015

3121855 600A 600AJ 2-43SECTION 2 TURNTABLE249 1 Tube, Tuning Options:4567815 1 S/N 0300077490 to S/N 03000848294569171 1 S/N 0300084829 to S/N 0300087

2-44 600A 600AJ 3121855SECTION 2 TURNTABLE409 7020408 1 V-Belt410 7020471 4 Gasket, Exhaust Manifold to Engine Block (Not Shown)See Note 1 Gasket, Exh

3121855 600A 600AJ 2-45SECTION 2 TURNTABLEFIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # PART NUMBER QTY. DESCRIPTI

2-46 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL) 1420222322212A2101013101092021

3121855 600A 600AJ 2-47SECTION 2 TURNTABLEFIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION R

3121855 600A 600AJ 1-3SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY

2-48 600A 600AJ 3121855SECTION 2 TURNTABLE7 0641610 1 Bolt 3/8in-16NC x 1-1/4in 8 0100011 A/R Compound, Locking9 0641772 1 Bolt 7/16in-14NC x 9in10 47

3121855 600A 600AJ 2-49SECTION 2 TURNTABLEFIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION

2-50 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888)8757383536533454493333313032515532272624

3121855 600A 600AJ 2-51SECTION 2 TURNTABLE GENUINE PARTS92B92A91B91A568484857104105111516126714437574731031021067071697276787778761468111252525

2-52 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888)ITEM # PART NUMBER QTY. DESCRIPTION REV

3121855 600A 600AJ 2-53SECTION 2 TURNTABLE48 7007208 1 Plug49 7007454 1 Cover, Front50 Use 2900827 1 Block, Cylinder51 7007456 6 Screw52 7001438 10 Wa

2-54 600A 600AJ 3121855SECTION 2 TURNTABLE91 Seal Kit Options:91A 2900752 1 Seal Kit - Complete (Includes Items 3, 6, 14, 37, 41, 42, 44, 45, 55, 56,

3121855 600A 600AJ 2-55SECTION 2 TURNTABLEFIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888) (CONTINUED)ITEM # PART NUMBER QTY. DES

2-56 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000)8757533835363454493333313032515532272624

3121855 600A 600AJ 2-57SECTION 2 TURNTABLE GENUINE PARTS9594B94A5684847A71021031031111A15126714434848A90757473101105707169727678777876146811A11

1-4 600A 600AJ 3121855SECTION 1 FRAMERef. STEERING INSTALLATIONS0256388 Ref. 8FT/2.4m Wide Machines 40256391 Ref. 7FT/2.1m Wide Machines 4201 2 Steer

2-58 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPTION REV

3121855 600A 600AJ 2-59SECTION 2 TURNTABLE47 7007453 3 Bolt, Hex48 7007208 1 Plug48A 7007207 1 O-Ring49 7007454 1 Cover, Front50 Use 7010116 1 Block,

2-60 600A 600AJ 3121855SECTION 2 TURNTABLE93 Not Used94 Seal Kit Options:94A 7021232 1 Seal Kit - Complete (Includes Items 3, 6, 14, 37, 41, 42, 44, 4

3121855 600A 600AJ 2-61SECTION 2 TURNTABLEFIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000) (CONTINUED)ITEM # PART NUMBER QTY. DES

2-62 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-14. GEAR PUMP ASSEMBLY 1011031021042661124521139871310

3121855 600A 600AJ 2-63SECTION 2 TURNTABLEFIGURE 2-14. GEAR PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3600242 Ref. GEAR PUMP ASSEMBLY1 701

2-64 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-15. TANK INSTALLATIONS 21678132B15115515631521154141447101615379101571111122172A1011101578OR

3121855 600A 600AJ 2-65SECTION 2 TURNTABLEFIGURE 2-15. TANK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. TANKS INSTALLATION0255409 Ref.

2-66 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-16. ROTARY COUPLING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) 4646557732321188A

3121855 600A 600AJ 2-67SECTION 2 TURNTABLEFIGURE 2-16. ROTARY COUPLING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRI

3121855 600A 600AJ 1-5SECTION 1 FRAMEFIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED)ITEM # PAR

2-68 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)

3121855 600A 600AJ 2-69SECTION 2 TURNTABLEFIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRI

2-70 600A 600AJ 3121855SECTION 2 TURNTABLE106 See Note A/R O-Ring (Note: Use Items 126A or 126B)62WS94WS107 2 Ring Options:7026503 2WS7026511 4WS108 2

3121855 600A 600AJ 2-71SECTION 2 TURNTABLEFIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY. DESCR

2-72 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-18. GROUND CONTROL BOX ASSEMBLIES 6A27286512241335361417187303129323326449121438102020202022

3121855 600A 600AJ 2-73SECTION 2 TURNTABLEFIGURE 2-18. GROUND CONTROL BOX ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GROUND CONTROL BOX A

2-74 600A 600AJ 3121855SECTION 2 TURNTABLE25 4360476 1 Switch, Contact Block26 4460426 A/R Connector, Strain Relief27 4460470 1 Nut, Terminal28 446047

3121855 600A 600AJ 2-75SECTION 2 TURNTABLEFIGURE 2-18. GROUND CONTROL BOX ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-76 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) 3133303534323215161816A111210131425

3121855 600A 600AJ 2-77SECTION 2 TURNTABLEFIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION REV.02

1-6 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-2. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)

2-78 600A 600AJ 3121855SECTION 2 TURNTABLE35 3960461 2 Gasket36 Not Used37 4240032 21 Tie-Strap (Not Shown)38 4460234 21 Mount, Tie-Strap (Not Shown)3

3121855 600A 600AJ 2-79SECTION 2 TURNTABLEFIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-80 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-20. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) 3C22231524441111023D3A3B1267785914252627ORHAND

3121855 600A 600AJ 2-81SECTION 2 TURNTABLEFIGURE 2-20. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255880 Ref.

2-82 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-21. HOODS INSTALLATIONS2919221229391941102101363611C1A111B17191922819393937204010410541031061071081

3121855 600A 600AJ 2-83SECTION 2 TURNTABLE191939398393919191917221381631818212172023101212121212333417171919222229192412C36303132362D2A2827252B1719192

2-84 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-21. HOODS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.0256821 Ref. HOODS INSTALLATIONS 41

3121855 600A 600AJ 2-85SECTION 2 TURNTABLE40 3311501 2 Nut 5/16in-18NC 41 3520033 2 Plug0256822 Ref. NOISE REDUCTION INSTALLATION —101 2820076 1 Foam,

2-86 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-21. HOODS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121855 600A 600AJ 3-1SECTION 3BOOM

3121855 600A 600AJ 1-7SECTION 1 FRAMEFIGURE 1-2. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY

3-2 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A 1236272420152323232323241924201424241912 9192419937 3

3121855 600A 600AJ 3-3SECTION 3 BOOMFIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600AITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOMS AND CYLIN

3-4 600A 600AJ 3121855SECTION 3 BOOM37 0961949 4 Bushing, Garmax38 3422582 1 Pin39 3900239 4 Setscrew 0255423 Ref. POWER TRACK INSTALLATION 12/K101to

3121855 600A 600AJ 3-5SECTION 3 BOOMFIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-6 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ 32363932383736FRONT VIEW OFUPRIGHT REF.31221247273123156312

3121855 600A 600AJ 3-7SECTION 3 BOOM SIDE ENTRYPLATFORMFRONT ENTRYPLATFORM4621730136363636363035657515121525829363644504541424358

3-8 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. BOOMS AND CYLI

3121855 600A 600AJ 3-9SECTION 3 BOOM34 0641618 4 Bolt 3/8in-16NC x 2-1/4in35 3311605 5 Locknut 3/8in-16NC36 0100011 A/R Compound, Locking37 4845127 1

3-10 600A 600AJ 3121855SECTION 3 BOOM0272070 Ref. PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY PLAT-FORM) (AUSTRALIAN SPEC)CSee Note Ref. CE Spec Machin

3121855 600A 600AJ 3-11SECTION 3 BOOMFIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-8 600A 600AJ 3121855SECTION 1 FRAME115 4071101 A/R Shim0274132 Ref. STEERING INSTALLATION (8FT/2.4M WIDTH MACHINES) B201 0100011 A\R Compound, Locki

3-12 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-3. TOWER BOOM ASSEMBLIES ORGORTRACGEMCOREAR OF BOOMREF.110109681851151191111061051071021032816331

3121855 600A 600AJ 3-13SECTION 3 BOOMFIGURE 3-3. TOWER BOOM ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.0801019 Ref. TOWER BOOM ASSEMBLY 8/I1

3-14 600A 600AJ 3121855SECTION 3 BOOM105 0641607 14 Bolt 3/8in-16NC x 7/8in106 3311605 6 Locknut 3/8in-16NC107 0100011 A/R Compound, Locking108 064140

3121855 600A 600AJ 3-15SECTION 3 BOOMFIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-16 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-4. MAIN BOOM ASSEMBLIES GEMCOORGORTRACOR2B242C65107107107107141014878107107121A121B121B1091091091

3121855 600A 600AJ 3-17SECTION 3 BOOMFIGURE 3-4. MAIN BOOM ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.0801022 Ref. BOOM ASSEMBLY - 600A 13/G08

3-18 600A 600AJ 3121855SECTION 3 BOOM0255281 Ref. POWER TRACK INSTALLATION - 600A 7/F0255288 Ref. POWER TRACK INSTALLATION - 600AJ 6/E101 Not Used102

3121855 600A 600AJ 3-19SECTION 3 BOOM122 600AJ Power Track Assembly Options:Ref. Note: Various Power Tracks use on this model. Identify brand before o

3-20 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) 72131528A28A26272828A28A2816161117A192051717B3121114

3121855 600A 600AJ 3-21SECTION 3 BOOMFIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ROTATOR ASSEMB

3121855 600A 600AJ 1-9SECTION 1 FRAME403 0440018 4 Cup, Bearing404 0440019 4 Cone, Bearing405 0440161 2 Thrustwasher406 0641404 6 Bolt 1/4in-20NC x 1/

3-22 600A 600AJ 3121855SECTION 3 BOOM17B A/R Cartridge, Valve Options:7011332 Cartridge for Helac p/n 24736See Note 1 Cartridge for Helac p/n 27600 (N

3121855 600A 600AJ 3-23SECTION 3 BOOMFIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-24 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) 876600A5214141112391078513411516600AJSEE BOOMINSTALLA

3121855 600A 600AJ 3-25SECTION 3 BOOMFIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ROTATOR ASSEMBL

3-26 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) FFDEEBCCAAGGB101A101103102104201252203204LOC

3121855 600A 600AJ 3-27SECTION 3 BOOMFIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255438 Ref

3-28 600A 600AJ 3121855SECTION 3 BOOM0255699 Ref. LIMIT SWITCHES INSTALLATION - 600A DUAL CAPACITY 5/C201 2 Switch, Limit Options: (Note: P/N 4360578

3121855 600A 600AJ 3-29SECTION 3 BOOM252 2 Connector, Strain Relief Options:4460428 Use with p/n 4360322 Switch4460968 Use with p/n 4360549 & 4360

3-30 600A 600AJ 3121855SECTION 3 BOOMFIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV

3121855 600A 600AJ 4-1SECTION 4PLATFORM

1-10 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) REVERSE VIEWOF

4-2 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM) 777876807917817410510510510110210410410314151645

3121855 600A 600AJ 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM O

4-4 600A 600AJ 3121855SECTION 4 PLATFORM53 Cont’d 1 Rail Weldment - Left Side Options:4844925 8ft/2.44m Platforms4846241 8ft/2.44m Platforms (Mesh to

3121855 600A 600AJ 4-5SECTION 4 PLATFORMRef. WORKLIGHTS INSTALLATIONS (OPTIONAL)0270814 Ref. S/N 0300069000 to S/N 0300074445 3/E0273492 Ref. S/N 0300

4-6 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRY 11210710323457612181391011104A104C10411310920120120520520

3121855 600A 600AJ 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM ASSEMBLIES:

4-8 600A 600AJ 3121855SECTION 4 PLATFORM104A Use 0272970 1 Footswitch Assembly (Includes Footswitch & Items 104B & 104C)BRef. Note: Assembly p

3121855 600A 600AJ 4-9SECTION 4 PLATFORM0274180 Ref. FLOODLIGHT INSTALLATION A401 0641518 2 Bolt 5/16in-18NC x 2-1/4in402 2560173 2 Handle403 2920157

4-10 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) 63312854107131111427915

3121855 600A 600AJ 4-11SECTION 4 PLATFORMFIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.3

3121855 600A 600AJ 1-11SECTION 1 FRAMEFIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QT

4-12 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLY 3449294229OPTIONALGENERATORSWITCH5045025035014447461344144348434

3121855 600A 600AJ 4-13SECTION 4 PLATFORMFIGURE 4-4. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0861517 Ref. CONSOLE BOX &

4-14 600A 600AJ 3121855SECTION 4 PLATFORM38 Cont’d 70003784 1 Seal39 4360475 1 Switch, Emergency Stop7020175 1 Cap, Red39A 7020176 1 Contact Block40 4

3121855 600A 600AJ 4-15SECTION 4 PLATFORMRef. LIGHT PANEL DECAL INSTALLATION0256632 Ref. Euro Spec —0256633 Ref. Australian Spec —201 1 Decal - Displa

4-16 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) 2310121514131725201624222119185936145876391110121A1C1

3121855 600A 600AJ 4-17SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONTROLLER ASSE

4-18 600A 600AJ 3121855SECTION 4 PLATFORM109 70002735 1 Can, Enclosure110 70002906 1 Cap111 See Available 1 Mechanical Assembly112 7022819 1 Plug, Mal

3121855 600A 600AJ 4-19SECTION 4 PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-20 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) 2082082072092022022032032042042102052061061201181719

3121855 600A 600AJ 4-21SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONTROLLER ASS

1-12 600A 600AJ 3121855SECTION 1 FRAME206 3422426 2 Pin, Steer Cylinder207 3422429 2 Pin, Steer Cylinder208 0440161 4 Thrustwasher209 3422430 2 Pin, T

4-22 600A 600AJ 3121855SECTION 4 PLATFORMRef. HANDLE ASSEMBLY7022812 Ref. Controller Assembly p/n 1600031870002727 Ref. Controller Assembly p/n 100111

3121855 600A 600AJ 4-23SECTION 4 PLATFORMFIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-24 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) 1421151722121813866744101020239152316162021113

3121855 600A 600AJ 4-25SECTION 4 PLATFORMFIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. SOFT TOUCH

4-26 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-8. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) 778356422111210899

3121855 600A 600AJ 4-27SECTION 4 PLATFORMFIGURE 4-8. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTIO

4-28 600A 600AJ 3121855SECTION 4 PLATFORMFIGURE 4-8. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTI

3121855 600A 600AJ 5-1SECTION 5CYLINDER

5-2 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300069000 TO S/N 0300081836) 9131287620551414151111634

3121855 600A 600AJ 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRIPT

3121855 600A 600AJ 1-13SECTION 1 FRAMEFIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED)ITEM # PA

5-4 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300081836 TO S/N 0300087000)

3121855 600A 600AJ 5-5SECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPT

5-6 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY 17614131314151610362124911123181921451A2A202387

3121855 600A 600AJ 5-7SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683415 Ref PLATFORM LEVE

5-8 600A 600AJ 3121855SECTION 5 CYLINDER25 3 Bolt Options:0630534 600A - Bolt #10 - 24NC x 1in0630535 600AJ - Bolt 1/4in - 20NC x 1-1/8in26 to 35 Not

3121855 600A 600AJ 5-9SECTION 5 CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-10 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-4. LEVEL CYLINDER ASSEMBLY - UPRIGHT 15611121211141314161719351A22292A1871082536202126

3121855 600A 600AJ 5-11SECTION 5 CYLINDERFIGURE 5-4. LEVEL CYLINDER ASSEMBLY - UPRIGHTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. LEVEL CYLINDER ASS

5-12 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB 7127121 91014154222161118192A1A23652616161717315

3121855 600A 600AJ 5-13SECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - ARTICULATING JIBITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. LIFT CYLIN

1-14 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)

5-14 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM 811165192020191718102122362194141512361A2A137

3121855 600A 600AJ 5-15SECTION 5 CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - MAIN BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.1683294 Ref. LIFT CYLI

5-16 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-7. LIFT CYLINDER ASSEMBLY - TOWER BOOM 1761413131415161318192126451A2369102A20723248111212

3121855 600A 600AJ 5-17SECTION 5 CYLINDERFIGURE 5-7. LIFT CYLINDER ASSEMBLY - TOWER BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.1683288 Ref. LIFT CYL

5-18 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-8. MASTER CYLINDER ASSEMBLY 1051211311A241112131461716154181922879102622A92110

3121855 600A 600AJ 5-19SECTION 5 CYLINDERFIGURE 5-8. MASTER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683266 Ref. MASTER CYLINDER ASS

5-20 600A 600AJ 3121855SECTION 5 CYLINDER25 Not Used26 Seal Kit Options (Includes Items 11-19):2901303 1 600A2901301 1 600AJFIGURE 5-8. MASTER CYLIND

3121855 600A 600AJ 5-21SECTION 5 CYLINDERFIGURE 5-8. MASTER CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-22 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLY 141724891013121414611351426

3121855 600A 600AJ 5-23SECTION 5 CYLINDERFIGURE 5-9. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STEER CYLINDER ASSEMBLIES1683

3121855 600A 600AJ 1-15SECTION 1 FRAMEFIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QT

5-24 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM 2102223242526724201941718161552121143121312628991

3121855 600A 600AJ 5-25SECTION 5 CYLINDERFIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.1683307 Ref. TEL

5-26 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM 1987242102021261916541718151411131214116323

3121855 600A 600AJ 5-27SECTION 5 CYLINDERFIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.1683312 Ref TEL

5-28 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

3121855 600A 600AJ 5-29SECTION 5 CYLINDERFIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.0255927 Ref CYL

5-30 600A 600AJ 3121855SECTION 5 CYLINDERFIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121855 600A 600AJ 6-1SECTION 6HYDRAULIC

6-2 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300069000 TO S/N 0300081836) BRAKES CASE DRAINREVE

3121855 600A 600AJ 6-3SECTION 6 HYDRAULICFIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESC

1-16 600A 600AJ 3121855SECTION 1 FRAME208 3422426 2 Pin209 A/R Pin Options:3422429 2 Without Tow Package3422429 1 With Tow Package3422427 1 With Tow P

6-4 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300081836 TO S/N 0300087000) 172261722688222930288

3121855 600A 600AJ 6-5SECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESC

6-6 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836)

3121855 600A 600AJ 6-7SECTION 6 HYDRAULICFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESC

6-8 600A 600AJ 3121855SECTION 6 HYDRAULIC45 4640906 1 Valve, 2-Speed Motor Control7012974 1 Cartridge Without Coil7012905 1 Seal Kit7012944 1 CoilUse

3121855 600A 600AJ 6-9SECTION 6 HYDRAULICFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY. DES

6-10 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300081836 TO S/N 0300087000) 14105385151515151613

3121855 600A 600AJ 6-11SECTION 6 HYDRAULICFIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DES

6-12 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300069000 TO S/N 0300081836) FLOW DIVIDERSWIVELPORT #

3121855 600A 600AJ 6-13SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY.

3121855 600A 600AJ 1-17SECTION 1 FRAMEFIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) (CONTINUED)ITEM # PA

6-14 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300081836 TO S/N 0300087000) 19651518638472

3121855 600A 600AJ 6-15SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY.

6-16 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 0300069000 TO S/N 0300081836) UPPER LIFT CYL.SWING MOTO

3121855 600A 600AJ 6-17SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRIPT

6-18 600A 600AJ 3121855SECTION 6 HYDRAULIC45 2220628 6 Fitting, 90°46 2220609 A/R Fitting, Reducer47 2220381 A/R Fitting, Long Straight (600A - Qty.5

3121855 600A 600AJ 6-19SECTION 6 HYDRAULIC90 2752985 1 Hose91 2752343 1 Hose92 2752341 1 Hose 93 2752592 1 Hose (S/N 0300069000 to S/N 0300070977)94 2

6-20 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (S/N 0300081836 TO S/N 0300087000) 4544463536564635184645464

3121855 600A 600AJ 6-21SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPT

6-22 600A 600AJ 3121855SECTION 6 HYDRAULIC36 2752573 A/R Hose (600A - Qty.4 /600AJ - Qty.3)37 2220414 1 Fitting, Straight38 2220428 A/R Fitting, Quick

3121855 600A 600AJ 6-23SECTION 6 HYDRAULIC78 2220511 1 Fitting, Coupling (600AJ Only)79 2753056 1 Hose80 2752991 1 Hose81 2753135 1 Hose 82 to 83 Not

1-18 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-5. 4WS REAR STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) REVERSE VIEWOFSPINDLE ASSE

6-24 600A 600AJ 3121855SECTION 6 HYDRAULICFIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with as

3121855 600A 600AJ 7-1SECTION 7ELECTRICAL

7-2 600A 600AJ 3121855SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with asteris

3121855 600A 600AJ 7-3SECTION 7 ELECTRICALRef. Note: Diagrams with asterisks (*) are not shown in the follow-ing pages. Diagrams not shown are availab

7-4 600A 600AJ 3121855SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC (DEUTZ S/N0300069000 TO S/N 0300084711 & ALL CATERPILLAR)

3121855 600A 600AJ 7-5SECTION 7 ELECTRICAL1870132 - H

7-6 600A 600AJ 3121855SECTION 7 ELECTRICAL

3121855 600A 600AJ 7-7SECTION 7 ELECTRICAL 1870132 - H

7-8 600A 600AJ 3121855SECTION 7 ELECTRICAL

3121855 600A 600AJ 7-9SECTION 7 ELECTRICAL1870132 - H

3121855 600A 600AJ 1-19SECTION 1 FRAMEFIGURE 1-5. 4WS REAR STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRIPTI

7-10 600A 600AJ 3121855SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - DEUTZ ENGINE (S/N 0300084827 TO S/N0300087000)

3121855 600A 600AJ 7-11SECTION 7 ELECTRICAL1870191 - A

7-12 600A 600AJ 3121855SECTION 7 ELECTRICAL1870191 - A

3121855 600A 600AJ 7-13SECTION 7 ELECTRICAL THIS PAGE LEFT BLANK INTENTIONALLY

7-14 600A 600AJ 3121855SECTION 7 ELECTRICALFIGURE 7-4. HARNESS COMPONENTS INSTALLATION

3121855 600A 600AJ 7-15SECTION 7 ELECTRICAL

7-16 600A 600AJ 3121855SECTION 7 ELECTRICALFIGURE 7-4. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.4922639 Ref. PLATFORM B

3121855 600A 600AJ 7-17SECTION 7 ELECTRICALRef. BOOM CABLES INSTALLATION0273427 Ref. 600A (Australian Spec) 10270819 Ref. 600A (CE Spec) 60273428 Ref.

7-18 600A 600AJ 3121855SECTION 7 ELECTRICAL213 4460464 3 Pin, Male (16 Gauge) (S/N 0300069000 to S/N 0300071458)214 A/R Cable, Electrical - 18/2 Main

3121855 600A 600AJ 7-19SECTION 7 ELECTRICAL418 to 425 Not Used426 4460426 A/R Connector, Strain Relief427 4460470 1 Nut, Terminal428 4460471 1 Lockwas

1-20 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-6. 4WS REAR STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)

7-20 600A 600AJ 3121855SECTION 7 ELECTRICAL440 4922666 1 Cable, Analyzer (S/N 0300069000 to S/N 0300084829) 2/B440A 4460226 4 Socket, Female440B 44607

3121855 600A 600AJ 7-21SECTION 7 ELECTRICAL574 4461052 1 Connector, Receptacle - 25 Position4461005 5 Terminal (Gold)4461006 5 Seal, Terminal4461060 2

7-22 600A 600AJ 3121855SECTION 7 ELECTRICAL707B 4461052 1 Connector, Receptacle - 25 Position (S/N 0300084829 to S/N 0300087000)4461053 1 Cover, Plug

3121855 600A 600AJ 7-23SECTION 7 ELECTRICAL806 A/R Generator Electrical Components4933215 110V (S/N 0300069000 to S/N 0300077490) 1/B4933216 220V (S/N

7-24 600A 600AJ 3121855SECTION 7 ELECTRICAL809I 4922892 1 Worklights Harness to Aux. Power Solenoid106049433ft/10.1mmCable, Electrical - 12/3809J 2400

3121855 600A 600AJ 8-1SECTION 8DECALS

8-2 600A 600AJ 3121855SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) 16162VIEW A -A4144497568605631305630292

3121855 600A 600AJ 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. D

8-4 600A 600AJ 3121855SECTION 8 DECALS19 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)20 1700584 1 Decal - Patent21 Not Used22 170230

3121855 600A 600AJ 8-5SECTION 8 DECALS44 1 *Decal - Instructions Options:1702926 Australian & UK Spec (S/N 0300069000 to S/N 0300070977)1702999 Du

3121855 600A 600AJ 1-21SECTION 1 FRAMEFIGURE 1-6. 4WS REAR STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPTI

8-6 600A 600AJ 3121855SECTION 8 DECALS62 A/R *Decal - Caution Options:1703664 1 Australian SpecNot Required 0 Dutch/French/German/Italian/Norwegian/Sp

3121855 600A 600AJ 8-7SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTIO

8-8 600A 600AJ 3121855SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (S/N 0300086150 TO S/N 0300087000)

3121855 600A 600AJ 8-9SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (S/N 0300086150 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. D

8-10 600A 600AJ 3121855SECTION 8 DECALS55 3311405 5 Locknut 1/4in-20NC56 Not Used57 3820001 4 Rivet58 4751400 10 Flatwasher 1/4in Regular59 3250033 2

3121855 600A 600AJ 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 600A/600AJThe following list will service one machine (built to current production

9-2 600A 600AJ 3121855SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL 600A/600AJThe following list will service one machine (built to current productio

3121855 600A 600AJ 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be applic

10-2 600A 600AJ 3121855SECTION 10 SPECIAL OPTIONSRef. Filter Kits:1 Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil)Caterpillar Engine1001110

3121855 600A 600AJ 10-3SECTION 10 SPECIAL OPTIONS3510868 Ref. Platform (36in X 96in) W/Fall Arrest (Front Entry Platform)Ref. Platform Mesh Installati

3121855 600A 600AJ AREVISION LOGMarch 6, 2003 - Original Issue Of Manual (Manual edited to 0010577 Revision 27)June 16, 2003 - Revised Manual (Edited

1-22 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-7. TIRE & WHEEL DRIVE INSTALLATIONS 61031011071011041131121051061095412389104012012025013013

10-4 600A 600AJ 3121855SECTION 10 SPECIAL OPTIONSRef. Tools for Service2901443 1 Analyzer Kit7002840 1 Antirotation Pin Removal Tool 8896941 1 Wire St

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-1SECTION 11 PARTS NUMBER INDEX0060031 ... 3-

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX0274091 ... 2-

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-3SECTION 11 PARTS NUMBER INDEX0961950 1-3, 1-7, 1-11, 1-15096195

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX1702926 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-5SECTION 11 PARTS NUMBER INDEX2720058 2-22, 2-25, 2-35, 2-402720

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX3271805 ... 2-69, 4-113

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-7SECTION 11 PARTS NUMBER INDEX3841347 ... 3-

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX4461095 ... 7-

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-9SECTION 11 PARTS NUMBER INDEX4922894 ...4-9, 7-234

3121855 600A 600AJ 1-23SECTION 1 FRAMEFIGURE 1-7. TIRE & WHEEL DRIVE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.WHEEL DRIVE INSTALL

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX7007474 ... 2-53, 2-59

PagePart Number PagePart Number PagePart NumberPagePart Number3121855 600A 600AJ 11-11SECTION 11 PARTS NUMBER INDEX7018612 ...1-23, 2-157

PagePart Number PagePart Number PagePart NumberPagePart Number11-12 600A 600AJ 3121855SECTION 11 PARTS NUMBER INDEX7026814 ... 2

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-24 600A 600AJ 3121855SECTION 1 FRAME113 4740393 12 Flatwasher 5/8in HardenedRef. FOAM-FILLED TIRE & WHEEL INSTALLATIONS (8 FT/2.4M WIDTH MACHINE

3121855 600A 600AJ 1-25SECTION 1 FRAME501 Ref. AIRBOSS TIRE & WHEEL INSTALLATIONS (8FT/2.4M & 7FT/2.1M WIDTH MACHINES) Ref. S/N 0300081836 TO

1-26 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-8. DRIVE HUB ASSEMBLY (S/N 0300069000 TO S/N 0300081836) 213456789101112131416141515171819202122

3121855 600A 600AJ 1-27SECTION 1 FRAMEFIGURE 1-8. DRIVE HUB ASSEMBLY (S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRIPTION REV.278021

1-28 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000)

3121855 600A 600AJ 1-29SECTION 1 FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-30 600A 600AJ 3121855SECTION 1 FRAME8B 7024743 1 Plate, Pressure8C See Note 1 Ring, Retaining (Note: Use Item 26B, 27A or 27B)8D See Note 1 O-Ring (

3121855 600A 600AJ 1-31SECTION 1 FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY. DESCRIPTION REV

B 600A 600AJ 3121855REVISION LOG

1-32 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300069000 TO S/N 0300071020) 14141512135869201918212

3121855 600A 600AJ 1-33SECTION 1 FRAMEFIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300069000 TO S/N 0300071020)ITEM # PART NUMBER QTY. DESCRI

1-34 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300071020 TO S/N 0300081836)

3121855 600A 600AJ 1-35SECTION 1 FRAMEFIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300071020 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRI

1-36 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD MACHINES S/N 0300069000 TO S/N 0300081836)

3121855 600A 600AJ 1-37SECTION 1 FRAMEFIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD MACHINES S/N 0300069000 TO S/N 0300081836)ITEM # PART NUMBER QTY. DESCRI

1-38 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT)

3121855 600A 600AJ 1-39SECTION 1 FRAMEFIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT

1-40 600A 600AJ 3121855SECTION 1 FRAME43 7022371 1 Washer, Support44 to 50 Not Used51 7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 an

3121855 600A 600AJ 1-41SECTION 1 FRAMEFIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT

3121855 600A 600AJ iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-42 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-14. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES) (SERVICE REPLACEMENT) 252627282930232288424210

3121855 600A 600AJ 1-43SECTION 1 FRAMEFIGURE 1-14. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES) (SERVICE REPLACEMENT)ITEM # PART NUMBER QTY. DESCRIP

1-44 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-15. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300069000 TO S/N 0300081836)

3121855 600A 600AJ 1-45SECTION 1 FRAMEFIGURE 1-15. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300069000 TO S/N 0300081836)ITEM # P

1-46 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-16. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300081836 TO S/N 0300087000) O

3121855 600A 600AJ 1-47SECTION 1 FRAMEFIGURE 1-16. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300081836 TO S/N 0300087000)ITEM # P

1-48 600A 600AJ 3121855SECTION 1 FRAMERef. FLOW DIVIDER ASSEMBLY (2WD)4641287 Ref. S/N 0300081836 to S/N 0300086894 (Original Equipment) C4641409 Ref.

3121855 600A 600AJ 1-49SECTION 1 FRAMERef. FRAME SHIELDS INSTALLATION 0274349 Ref. 2WD/2WS C0274229 Ref. 2WD/4WS (n600A/AJ Only) A0274349 Ref. 4WD/2WS

1-50 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-17. TOW PACKAGE INSTALLATION (S/N 0300069000 TO S/N 0300081836) (OPTIONAL) SWING TURNTABLE TO 16

3121855 600A 600AJ 1-51SECTION 1 FRAMEFIGURE 1-17. TOW PACKAGE INSTALLATION (S/N 0300069000 TO S/N 0300081836) (OPTIONAL)ITEM # PART NUMBER QTY. DESC

ii 600A 600AJ 3121855FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS2-20 ENGINE TRAY JACK INSTALLATIONS (OPTIONAL). . . . . . . . . . . . . . . . . . . .

1-52 600A 600AJ 3121855SECTION 1 FRAMEFIGURE 1-18. TOW PACKAGE INSTALLATION (S/N 0300081836 TO S/N 0300087000) (OPTIONAL)

3121855 600A 600AJ 1-53SECTION 1 FRAMEFIGURE 1-18. TOW PACKAGE INSTALLATION (S/N 0300081836 TO S/N 0300087000) (OPTIONAL)ITEM # PART NUMBER QTY. DESC

1-54 600A 600AJ 3121855SECTION 1 FRAME0270528 Ref. TOW BAR ASSEMBLY A201 0100011 A/R Compound, Locking202 0362910 1 Pintle, Draw Eye203 0642010 4 Bolt

3121855 600A 600AJ 2-1SECTION 2TURNTABLE

2-2 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS 1431141343432C2D2F2G2A2E22H2BTORQUE TO60 IN/LBS.12OPTIONAL4WS

3121855 600A 600AJ 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONTROL VALVES INSTALLA

2-4 600A 600AJ 3121855SECTION 2 TURNTABLE2G 4 Lockwasher Options:Not Required Lockwasher for Pump p/n 36002437011048 Lockwasher for Pump p/n 36003652H

3121855 600A 600AJ 2-5SECTION 2 TURNTABLE11 1 Articulating Jib Valve Kit (See Figure 2-3 for Breakdown) Options:Not Required 600A - 2WS/600A - 4WS4640

2-6 600A 600AJ 3121855SECTION 2 TURNTABLE47 to 200 Not Used2792195 Ref. 4WD DRIVE HYDRAULIC DIAGRAM (S/N 0300069000 TO S/N 0300081836)8201 4640906 1 V

3121855 600A 600AJ 2-7SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121855 600A 600AJ iiiTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY 242117151A1142728796511261041219202225A25304A10A85126A2911A12A21

3121855 600A 600AJ 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE BLOCK ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.4641097 Ref. MAIN VALVE BLOCK A

2-10 600A 600AJ 3121855SECTION 2 TURNTABLE14 7010542 1 Cartridge, Shuttle7010543 1 Seal Kit - 7010542 Cartridge15 7010542 1 Cartridge, Shuttle7010543

3121855 600A 600AJ 2-11SECTION 2 TURNTABLEFIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-12 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLIES NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/LBS.1

3121855 600A 600AJ 2-13SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.4640921 Ref. ARTICULATING JIB

2-14 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 8101TURNTABLEREF.4610411759432110

3121855 600A 600AJ 2-15SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

2-16 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY 986573421101112242325262621131714181921202229272814151615

3121855 600A 600AJ 2-17SECTION 2 TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.2780205 Ref. SWING HUB ASSEMBLY —Ref.

iv 600A 600AJ 3121855FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS

2-18 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY 14151316178122118192210693142571120GENUINE PARTS26A27A26B27B

3121855 600A 600AJ 2-19SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3160273 Ref. SWING MOTOR ASSEMBLY

2-20 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-7. CATERPILLAR ENGINE INSTALLATION6767104431466856681553A292937272740365935233333357197644676712306

3121855 600A 600AJ 2-21SECTION 2 TURNTABLE 3VENTSUPPLYRETURN68594668816164646686811011111311411225251041051211411151151341321065454546744115524

2-22 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-7. CATERPILLAR ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CATERPILLAR ENGINE

3121855 600A 600AJ 2-23SECTION 2 TURNTABLE41 3200406 4 Mount, Engine42 3220113 1 Muffler, Spark Arresting70001017 1 Clamp43 3290801 4 Nut M8 x 1.2544

2-24 600A 600AJ 3121855SECTION 2 TURNTABLERef. CATERPILLAR ENGINE INSTALLATIONS0273520 Ref. S/N 0300069000 to S/N 0300081836 30273972 Ref. S/N 0300081

3121855 600A 600AJ 2-25SECTION 2 TURNTABLE128 2220459 1 Fitting, 90°129 15ft./4.6m Hose Options:2720271 S/N 0300069000 to S/N 03000S/N 030007535127200

2-26 600A 600AJ 3121855SECTION 2 TURNTABLE216 7026800 1 Cap, Filler217 7026801 1 Gasket, Valve Cover (Not Shown)218 7026802 1 Flywheel Assy (W/Gear)70

3121855 600A 600AJ 2-27SECTION 2 TURNTABLEFIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121855 600A 600AJ 1-1SECTION 1 FRAME

2-28 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL) 101013222111122B28882C17

3121855 600A 600AJ 2-29SECTION 2 TURNTABLEFIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPT

2-30 600A 600AJ 3121855SECTION 2 TURNTABLE5 1 Arm, Adjusting Options:0200742 S/N 0300069000 to S/N 03000743950200819 S/N 0300074395 to S/N 03000870006

3121855 600A 600AJ 2-31SECTION 2 TURNTABLEFIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL) (CONTINUED)ITEM # PART NUMBER Q

2-32 600A 600AJ 3121855SECTION 2 TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) 3758242369794443429698995898

3121855 600A 600AJ 2-33SECTION 2 TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490)ITEM # PART NUMBER QTY. DESCRIPTION

2-34 600A 600AJ 3121855SECTION 2 TURNTABLE49 2220273 2 Fitting, Reducer50 2180536 1 Fitting, Straight51 2220313 1 Fitting,90°52 2750532 6ft./1.83m Hos

3121855 600A 600AJ 2-35SECTION 2 TURNTABLE78 3960407 1 Gasket79 4791400 4 Starwasher 1/4in80 0701012 4 Bolt, Metric M10 x 25mm81 0701015 4 Bolt, Metri

2-36 600A 600AJ 3121855SECTION 2 TURNTABLE353 7020461 1 Switch, Oil Pressure 354 7016331 1 Filter, Oil355 7020479 1 Starter See Note 1 Relay (Note: No

3121855 600A 600AJ 2-37SECTION 2 TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # PART NUMBER QTY. DESCRIPTIO