Jlg 80HX_HX+6_HXER ANSI Service Manual manuals

Owner’s manuals and user’s guides for Special machinery Jlg 80HX_HX+6_HXER ANSI Service Manual.
We providing 1 pdf manuals Jlg 80HX_HX+6_HXER ANSI Service Manual for download free by document types: User Manual

Jlg 80HX_HX+6_HXER ANSI Service Manual User Manual (176 pages)

Brand: Jlg | Category: Special machinery | Size: 9.95 MB |

English

Table of contents

November 19, 2003

1

BATTERY WARNING

2

PRECAUTIONS

3

REVISON LOG

4

(Continued)

10

LIST OF FIGURES (continued)

10

FIGURE NO. TITLE PAGE NO

10

TABLE OF CONTENTS

11

SECTION 1. SPECIFICATIONS

13

SECTION 1 - SPECIFICATIONS

14

1.3 PERFORMANCE DATA

15

1.4 TORQUE REQUIREMENTS

16

1.5 LUBRICATION

16

1.6 PRESSURE SETTINGS

22

1.7 MAJOR COMPONENTS WEIGHTS

24

1.8 CYLINDER SPECIFICATIONS

24

1.9 BOOM TAPE

24

SAE GRADE 5 SAE GRADE

26

SECTION 2. GENERAL

29

2-2 – JLG Lift – 3120271

30

3120271 – JLG Lift – 2-3

31

2-4 – JLG Lift – 3120271

32

3120271 – JLG Lift – 2-5

33

2-6 – JLG Lift – 3120271

34

SECTION 2 - GENERAL

36

3-2 – JLG Lift – 3120271

40

3120271 – JLG Lift – 3-3

41

Input Shaft Assembly

42

Assembly

42

3120271 – JLG Lift – 3-5

43

3-6 – JLG Lift – 3120271

44

3120271 – JLG Lift – 3-7

45

BUILT PRIOR TO OCTOBER 1987

46

Disassembly

46

3-10 – JLG Lift – 3120271

48

Bleeding

49

3-12 – JLG Lift – 3120271

50

3120271 – JLG Lift – 3-13

51

3-14 – JLG Lift – 3120271

52

3120271 – JLG Lift – 3-15

53

3-16 – JLG Lift – 3120271

54

Adjustments

55

3-18 – JLG Lift – 3120271

56

3120271 – JLG Lift – 3-19

57

3-20 – JLG Lift – 3120271

58

3120271 – JLG Lift – 3-21

59

3-22 – JLG Lift – 3120271

60

ADJUSTMENTS - FORD ENGINES

61

Quick-start Installations

61

Mounting-Actuator

62

Mounting-Controller

63

Power Distribution

63

3-26 – JLG Lift – 3120271

64

3120271 – JLG Lift – 3-27

65

3-28 – JLG Lift – 3120271

66

Troubleshooting

67

3-30 – JLG Lift – 3120271

68

1/32"

69

Checking the Carburetor

70

Checking the Ignition

71

Checking the Fuel

71

.0015" Feeler Gauge

72

3-36 – JLG Lift – 3120271

74

3120271 – JLG Lift – 3-37

75

3-38 – JLG Lift – 3120271

76

3120271 – JLG Lift – 3-39

77

3-40 – JLG Lift – 3120271

78

3120271 – JLG Lift – 3-41

79

3-42 – JLG Lift – 3120271

80

4.1 BOOM MAINTENANCE

81

4-2 – JLG Lift – 3120271

82

3120271 – JLG Lift – 4-3

83

Inspection

84

Installation

86

4.2 BOOM CHAINS

87

Adjusting Procedures

87

Inspection Procedures

88

TIGHT JOINTS

89

3120271 – JLG Lift – 4-11

91

4-12 – JLG Lift – 3120271

92

SECTION 5. HYDRAULICS

93

SECTION 5 - HYDRAULICS

100

IMPORTANT

102

Cleaning and Inspection

103

5.5 CYLINDER REMOVAL AND

106

INSTALLATION

106

ADJUSTMENT

108

6.1 GENERAL

129

6.3 HYDRAULIC CIRCUIT CHECKS

129

6-2 – JLG Lift – 3120271

130

3120271 – JLG Lift – 6-3

131

6-4 – JLG Lift – 3120271

132

3120271 – JLG Lift – 6-5

133

6-6 – JLG Lift – 3120271

134

3120271 – JLG Lift – 6-7

135

6-8 – JLG Lift – 3120271

136

3120271 – JLG Lift – 6-9

137

6-10 – JLG Lift – 3120271

138

3120271 – JLG Lift – 6-11

139

6-12 – JLG Lift – 3120271

140

3120271 – JLG Lift – 6-13

141

6-14 – JLG Lift – 3120271

142

3120271 – JLG Lift – 6-15

143

6-16 – JLG Lift – 3120271

144

3120271 – JLG Lift – 6-17

145

6-18 – JLG Lift – 3120271

146

3120271 – JLG Lift – 6-19

147

6-20 – JLG Lift – 3120271

148

3120271 – JLG Lift – 6-21

149

6-22 – JLG Lift – 3120271

150

3120271 – JLG Lift – 6-23

151

6-24 – JLG Lift – 3120271

152

3120271 – JLG Lift – 6-25

153

6-26 – JLG Lift – 3120271

154

3120271 – JLG Lift – 6-27

155

6-28 – JLG Lift – 3120271

156

3120271 – JLG Lift – 6-29

157

6-30 – JLG Lift – 3120271

158

3120271 – JLG Lift – 6-31

159

6-32 – JLG Lift – 3120271

160

3120271 – JLG Lift – 6-33

161

6-34 – JLG Lift – 3120271

162

3120271 – JLG Lift – 6-35

163

6-36 – JLG Lift – 3120271

164

3120271 – JLG Lift – 6-37

165

6-38 – JLG Lift – 3120271

166

3120271 – JLG Lift – 6-39

167

6-40 – JLG Lift – 3120271

168

3120271 – JLG Lift – 6-41

169

6-42 – JLG Lift – 3120271

170

3120271 – JLG Lift – 6-43

171

6-44 – JLG Lift – 3120271

172

3120271 – JLG Lift – 6-45

173

6-46 – JLG Lift – 3120271

174

JLG Worldwide Locations

176

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