Jlg 67SL Operator Manual User Manual

Operation, Safety, andMaintenance ManualKeep this manual with the machine at all times.ANSI®Model67SLP/N - 3121321September 25, 2008

TABLE OF CONTENTSiv – JLG Lift – 3121321SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEList of Tables1-1 Minimum Approach Distance

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121321• An operator must not accept operating responsibilitiesuntil adequate training has been given b

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-3Machine Inspection • Do not operate this machine until the inspections andfunctional checks have

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121321• Always ensure that power tools are properly stowed andnever left hanging by their cord from th

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-5.• Keep both feet firmly positioned on the platform floor at alltimes. Never position ladders, b

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121321• Maintain safe clearance from electrical lines, apparatus, orany energized (exposed or insulate

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-7reduced to a distance within the designed working dimen-sions of the insulating barrier. This de

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121321• Keep the chassis of the machine a minimum of 0.6 m (2 ft)from holes, bumps, drop-offs, obstruc

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-9tion, visibility, slope, location of personnel, and other fac-tors causing hazards of collision

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121321Maintenance Hazards• Shut off power to all controls and ensure that all operatingsystems are se

SECTION 1 - SAFETY PRECAUTIONS3121321 – JLG Lift – 1-11• Always wear hand, eye, and face protection when servic-ing batteries. Ensure that battery ac

SECTION 1 - SAFETY PRECAUTIONS1-12 – JLG Lift – 3121321NOTES:

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121321 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AN

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-2 – JLG Lift – 31213212.2 PREPARATION, INSPECTION, AND MAINTENANCEThe following

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121321 – JLG Lift – 2-3Table 2-1. Inspection and Maintenance TableType Frequenc

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-4 – JLG Lift – 31213212.3 PRE-START INSPECTIONThe Pre-Start Inspection should i

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121321 – JLG Lift – 2-5IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THEMAC

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-6 – JLG Lift – 3121321Limit Switches Check that the following limit switches fu

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121321 – JLG Lift – 2-712341. Lowered Position Limit Switch2. High Drive Speed L

FOREWORD3121321 – JLG Lift – aFOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to p

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-8 – JLG Lift – 3121321Figure 2-2. Walk - Around Inspection Diagram

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121321 – JLG Lift – 2-9GeneralBegin the “Walk-Around Inspection” at Item 1, as n

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-10 – JLG Lift – 312132114. Control Valve - (Not Shown) No unsupported wires or

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS3.1 GENERALNOTICESINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVERMACH

SECTION 3 - MACHINE CONTROLS3-2 – JLG Lift – 3121321CapacitiesRaising platform above the stowed position with or withoutany load in platform, is based

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-3DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSON-NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY.

SECTION 3 - MACHINE CONTROLS3-4 – JLG Lift – 31213211. Start Assist - This push button is used to help assist starting the machine in cold temperature

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-5Main Terminal BoxRE900057 A+X-X+Y-Y123451. Tilt Right LED2. Tilt Left LED3. Tilt Front LED4. Tilt

SECTION 3 - MACHINE CONTROLS3-6 – JLG Lift – 3121321NOTE: The following LED’s are part of the self leveling systemand illuminate as the machine self l

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-7Ground Control Console2345876RE900034A11. Platform/ Ground Select (Key Switch)2. Engine Start Sw

FOREWORDb – JLG Lift – 3121321SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTAVOIDED, WILL RESULT IN S

SECTION 3 - MACHINE CONTROLS3-8 – JLG Lift – 3121321Ground Control Descriptions:1. Platform/Ground Select - This three way keyswitch is used to select

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-93.4 PLATFORM CONTROL CONSOLE 1234567891011E900030CRE900036A1. Engine Start Switch2. Emergency St

SECTION 3 - MACHINE CONTROLS3-10 – JLG Lift – 3121321Platform Control Descriptions:When platform/ground control select switch is switched toplatform a

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-119. Lift Enabled LED - This Green LED is illuminated when the lift function is enabled. The light

SECTION 3 - MACHINE CONTROLS3-12 – JLG Lift – 3121321 20282711513121332272328172661921171623722310381561716108313131312131213121324Figure 3-6. Deca

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-13381031161781032237236161726423722391432Figure 3-7. Decal Location (ANSI) - Sheet 2 of 2

SECTION 3 - MACHINE CONTROLS3-14 – JLG Lift – 3121321910201227323109101322185232715264192115173423516221381361368173415414101010101099Figure 3-8. Deca

SECTION 3 - MACHINE CONTROLS3121321 – JLG Lift – 3-15136835813221352341522617342352213711173415636Figure 3-9. Decal Location (CSA) - Sheet 2 of 2

SECTION 3 - MACHINE CONTROLS3-16 – JLG Lift – 3121321Table 3-1. Decal LegendItem #ANSI(0275932-G)CSA English/French(1001092749-F)1-- --2 -- 17015053

SECTION 4 - MACHINE OPERATION3121321 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONGeneral Description of the Functions and Components.T

FOREWORD3121321 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG RE

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31213214.3 LIFTING AND LOWERINGDO NOT RAISE PLATFORM EXCEPT ON A FIRM UNIFORM SURFACEFREE OF OBSTRUCTION

SECTION 4 - MACHINE OPERATION3121321 – JLG Lift – 4-34.4 AUTOMATIC SELF LEVELING CHASSISThe machine is equipped with an auto leveling feature thatallo

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31213214.5 DRIVING THE MACHINE FROM THE PLATFORMTo activate the drive of the machine, the controller (jo

SECTION 4 - MACHINE OPERATION3121321 – JLG Lift – 4-5SIDESLOPEHORIZONTALGRADEFigure 4-1. Grade and Sideslope

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 31213214.6 STEERINGThe steer function is operated by depressing the two posi-tioned button on top of the

SECTION 4 - MACHINE OPERATION3121321 – JLG Lift – 4-74.10 TIE DOWN/LIFT LUGSTie DownWhen transporting the machine, the platform extension mustbe fully

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 31213214.11 TRANSPORT AND STORAGE OF THE MACHINENOTICEDURING TRANSPORT THE BATTERY DISCONNECT SWITCH SHO

SECTION 5 - EMERGENCY PROCEDURES3121321 – JLG Lift – 5-1SECTION 5. EMERGENCY PROCEDURES5.1 GENERALThis section provides information on the procedures

SECTION 5 - EMERGENCY PROCEDURES5-2 – JLG Lift – 31213215.2 EMERGENCY OPERATIONUse of Ground ControlsNOTICEKNOW HOW TO USE THE GROUND CONTROLS IN AN E

SECTION 5 - EMERGENCY PROCEDURES3121321 – JLG Lift – 5-35.3 MANUAL PROCEDURESManual Platform Deck RetractionNOTE: The platform deck extension should b

FOREWORDd – JLG Lift – 3121321REVISION LOGOriginal Issue - September 28, 2006Revised - October 25, 2006Revised - December 21, 2006Revised - March 7,

SECTION 5 - EMERGENCY PROCEDURES5-4 – JLG Lift – 31213214. Locate separate valve handle in the storage bag and place on the push cylinder valve of the

SECTION 5 - EMERGENCY PROCEDURES3121321 – JLG Lift – 5-5Manual Platform Lowering (Prior to S/N 1200021189)NOTE: The manual descent system is provided

SECTION 5 - EMERGENCY PROCEDURES5-6 – JLG Lift – 3121321Manual Platform Lowering (S/N 1200021189 to Present)NOTE: The manual descent system is provide

SECTION 5 - EMERGENCY PROCEDURES3121321 – JLG Lift – 5-7PLATFORM WILL CONTINUE TO DESCEND ONCE MOVEMENT ISSTARTED. TO STOP PLATFORM DESCENT, RELEASE T

SECTION 5 - EMERGENCY PROCEDURES5-8 – JLG Lift – 3121321a. Reconnect drive hubs by inverting disconnect cap.(See Figure 5-1.)123Figure 5-1. Drive Disc

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-1SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6.1 INTR

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-2 – JLG Lift – 31213216.2 OPERATING SPECIFICATIONS Table 6-1. Operating SpecificationsMax

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-3Dimensional Data Capacities Tires Table 6-2. Dimensional DataTrans

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-4 – JLG Lift – 3121321Engine Component Weights Table 6-5. Engine SpecificationsType Deutz

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-5NO OPERATION ABOVE THISAMBIENT TEMPERATUREENGINESPECIFICATIONSS

TABLE OF CONTENTS3121321 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGESECTION - 1 - SAFETY PRECAUTIONS1.1 GENERAL

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-6 – JLG Lift – 3121321NOTE:1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSI

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-7LubricationHydraulic Oil NOTE: Hydraulic oils must have anti-wear q

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-8 – JLG Lift – 31213216.3 OPERATOR MAINTENANCE1. Arm Pins2. Outrigger Cylinders3. Tie Rod

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-9NOTE: The following numbers correspond with those in Figure 6-3., O

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-10 – JLG Lift – 31213213. Tie Rod End• Lube Points - 2 Grease Fittings• Capacity - As Req

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-115. Engine Compartmenta. Engine Oil Check/Fill• Lube Points - Fill

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-12 – JLG Lift – 3121321c. Hydraulic Oil Check/Fill• Lube Points - Fill Cap and Site Gage•

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-136.4 TIRES AND WHEELSTire DamageFor pneumatic tires, JLG Industries

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-14 – JLG Lift – 3121321Wheel ReplacementThe rims installed on each product model have bee

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121321 – JLG Lift – 6-153. The tightening of the nuts should be done in stages. Fol-lowing

TABLE OF CONTENTSii – JLG Lift – 3121321SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEGeneral Description of the Functions and

SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE6-16 – JLG Lift – 3121321NOTES:

SECTION 7 - INSPECTION AND REPAIR LOG3121321 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1. Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3121321Table 7-1. Inspection and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (

TABLE OF CONTENTS3121321 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGETire Damage . . . . . . . . . . . . . . .