Jlg 45ic Parts Manual User Manual

Illustrated Parts ManualModels40ic45icP/N3120853September 30 2011

1-4 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.025

4-14 3120853SECTION 4 PLATFORMSSECTION4PLATFORMS42 Not Serviced Bearing 143 Not Serviced Spacer 144 Not Serviced Plate, Mounting 145 Not Serviced Plat

3120853 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 UPPER LIFT CYLINDER ASSEMBLIES.. . . . . . . . . . . . . . .

5-2 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. UPPER LIFT CYLINDER ASSEMBLIES.

3120853 5-3SECTION5 CYLINDERSECTION 5 CYLINDER FIGURE 5-1. UPPER LIFT CYLINDER ASSEMBLIES.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.UPPER LI

5-4 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. MID LIFT CYLINDER ASSEMBLIES.

3120853 5-5SECTION5 CYLINDERSECTION 5 CYLINDER FIGURE 5-2. MID LIFT CYLINDER ASSEMBLIES. FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MID L

5-6 3120853SECTION 5 CYLINDERSECTION5CYLINDERMID LIFT CYLINDER ASSEMBLY - MODEL 40IC Ref.1682861 (Prior to S/N 33090) Ref. B1683519 (S/N 33090 To Pr

3120853 5-7SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-2. MID LIFT CYLINDER ASSEMBLIES. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

5-8 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES.

3120853 5-9SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LOWER LIFT

3120853 1-5SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-10 3120853SECTION 5 CYLINDERSECTION5CYLINDER FIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120853 5-11SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

5-12 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. MASTER CYLINDER ASSEMBLY.

3120853 5-13SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-4. MASTER CYLINDER ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683325 MASTER

5-14 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. PLATFORM ROTATOR CYLINDER ASSEMBLY.

3120853 5-15SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-5. PLATFORM ROTATOR CYLINDER ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.16829

5-16 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY.

3120853 5-17SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-6. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

5-18 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY

3120853 5-19SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Use 1683698STEER

1-6 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS.

5-20 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES.

3120853 5-21SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TELESCOPE

5-22 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. OPTIONAL CYLINDER BELLOWS INSTALLATION.

3120853 5-23SECTION5 CYLINDERSECTION 5 CYLINDERFIGURE 5-9. OPTIONAL CYLINDER BELLOWS INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0

5-24 3120853SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. OPTIONAL CYLINDER BELLOWS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

3120853 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . .

6-2 3120853SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM

3120853 6-3SECTION 6 HYDRAULICSECTION6HYDRAULIC

6-4 3120853SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2792244 HYDRAULIC DIAGR

3120853 6-5SECTION 6 HYDRAULICSECTION6HYDRAULIC37 Hose Options: 22752579 40ic2752585 45ic38 2220504 Fitting, Tee 239 2753005 Hose 240 2220727 Fitting,

3120853 1-7SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0255994 WHEE

6-6 3120853SECTION 6 HYDRAULICSECTION6HYDRAULIC80 2220618 Fitting, Reducer 181 2752931 Hose 282 2752935 Hose 183 2752591 Hose 284 2752445 Hose 185 275

3120853 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

6-8 3120853SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - MANUAL ASCENT (DUTCH AND GERMAN SPEC)

3120853 6-9SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - MANUAL ASCENT (DUTCH AND GERMAN SPEC)FIG & ITEM # PART NUMBER DESC

6-10 3120853SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3.HYDRAULIC DIAGRAM LISTNote: Diagrams with asterisk (*) are shown in the preceding pages. In

3120853 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAMS AND DIAGRAM LIST. . . . . . . . . . .

7-2 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAMS AND DIAGRAM LIST.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.No

3120853 7-3SECTION7 ELECTRICALSECTION 7 ELECTRICALFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-4 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. ELECTRICAL DIAGRAM - STANDARD (SHEET 1 OF 4).

3120853 7-5SECTION7 ELECTRICALSECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL DIAGRAM - STANDARD (SHEET 2 OF 4).

1-8 3120853SECTION 1 FRAMESECTION1FRAMETIRE AND WHEEL INSTALLATIONS - MODEL 45IC Ref.0254866 LT215/85RI6 FOAM-FILLED TIRE Ref. –0256968 10 X 16.5 FOAM

7-6 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. ELECTRICAL DIAGRAM - STANDARD (SHEET 3 OF 4).

3120853 7-7SECTION7 ELECTRICALSECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL DIAGRAM - STANDARD (SHEET 4 OF 4).

7-8 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS INSTALLATIONS.

3120853 7-9SECTION7 ELECTRICALSECTION 7 ELECTRICALFIGURE 7-3. HARNESS INSTALLATIONS.

7-10 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4932870 PLATFOR

3120853 7-11SECTION7 ELECTRICALSECTION 7 ELECTRICAL134 to 150 Not Used151Harness Assembly - 16/30 Options: (Main Boom) (Includes Items 201 to 204)149

7-12 3120853SECTION 7 ELECTRICALSECTION7ELECTRICAL4921846 HARNESS ASSEMBLY - 12/4 (MAIN BOOM) (40ic) Ref. A4921847 HARNESS ASSEMBLY - 12/4 (MAIN BOOM)

3120853 7-13SECTION7 ELECTRICALSECTION 7 ELECTRICAL800 4921852 HARNESS ASSEMBLY - VANGUARD Ref. 9/H801 to 831 Not Used832 Not Required833 to 836 Not U

7-14 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALMISCELLANEOUS HARNESS AND CABLES Ref.901 Not Available Throttle Actuator/Controller Harness (Deutz &

3120853 7-15SECTION7 ELECTRICALSECTION 7 ELECTRICALOPTIONAL HARNESS ASSEMBLIES Ref.1001 Harness Options - 110V Receptacle (Main Boom): 14921569 Model

3120853 1-9SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-16 3120853SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. HARNESS INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120853 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . .

8-2 3120853SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION.

3120853 8-3SECTION8 DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1282497 DECALS INSTALLATI

8-4 3120853SECTION 8 DECALSSECTION8DECALS0256363 DECALS INSTALLATION - AUSTRALIAN SPEC Ref. 5201 1702258 Decal - Caution 1202 1701649 Decal - Capacity

3120853 9-1SECTION9RECOMMENDED SERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK

9-2 3120853SECTION9RECOMMENDED SERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK

3120853 10-1SECTION10SPECIALOPTIONSNOTE: THIS LIST IS TO ACCOMMODATE MACHINES ORDERED WITH SPECIAL EQUIPMENT. OPTIONS MAY NOT BE APPLICABLE TO ALL MOD

10-2 3120853SECTION10SPECIALOPTIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-10 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY.

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120853 1-11SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780219 DRIVE HUB ASSEMBLY

1-12 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY.

3120853 1-13SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160158 DRIVE MOTOR ASSEM

1-14 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY.

3120853 1-15SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1 Kit Seal, Oil 12 Kit Be

1-16 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.58 Plate, Retu

3120853 1-17SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-18 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).

3120853 1-19SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).FIG & ITEM # PART NUMBER DE

1-20 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).FIG & ITEM # PART NUMBER DES

3120853 1-21SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).FIG & ITEM # PART NUMBER DE

1-22 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. ACCESSORY VALVE ASSEMBLY.

3120853 1-23SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-7. ACCESSORY VALVE ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640969 ACCESSORY VAL

REVISION LOG3120853 AAugust 1, 1996 - Original Issue of ManualAugust 15, 1997 - Revised ManualDecember 1, 2000 - Revised Manual (Edited to B/M 001053

1-24 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS.

3120853 1-25SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0255999 ENGI

1-26 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3

3120853 1-27SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-28 3120853SECTION 1 FRAMESECTION1FRAME202 7017620 Starter (Not Shown) 1203 7017603 Dipstick 1204 Use 7019932 Plug, Spark (was p/n 7017608) 3205 7017

3120853 1-29SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-30 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES).

3120853 1-31SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-9. DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES).(CONT.)FIG & ITEM # PART NUMBER DE

1-32 3120853SECTION 1 FRAMESECTION1FRAME0256000 DUAL FUEL INSTALLATION Ref. G101 2901456 Dual Fuel Kit Assembly (Includes Items 1-28) 1102 2720175 Hos

3120853 1-33SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-9. DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES).(CONT.)FIG & ITEM # PART NUMBER DE

REVISION LOGB 3120853

1-34 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION.

3120853 1-35SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0256002 ENG

1-36 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120853 1-37SECTION1 FRAMESECTION 1 FRAME87 1320040 Clamp 188 0701015 Bolt, Metric M8 x 35mm 889 0701014 Bolt, Metric M10 x 30mm 490 0641820 Bolt 1/2&

1-38 3120853SECTION 1 FRAMESECTION1FRAME0256919/0256910OIL COOLER INSTALLATION Ref. C/C301 3620039 Cooler, Oil 1302 1320202 Clamp 2303 3311605 Locknut

3120853 1-39SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

1-40 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. PISTON PUMP ASSEMBLY.

3120853 1-41SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-11. PISTON PUMP ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600256 PISTON PUMP ASSE

1-42 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. GEAR PUMP ASSEMBLY

3120853 1-43SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-12. GEAR PUMP ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600199 GEAR PUMP ASSEMBLY

3120853

1-44 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. TANK INSTALLATIONS

3120853 1-45SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-13. TANK INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANK INSTALLATIONS Ref.0255

1-46 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-14. FRAME COVERS INSTALLATIONS.

3120853 1-47SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-14. FRAME COVERS INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ENGINE TRAY AND TA

1-48 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-14. FRAME COVERS INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120853 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 TURNTABLE MOUNTED COMPONENTS INSTALLATION. . . . . . . . .

2-2 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATION.

3120853 2-3SECTION2 TURNTABLESECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATION.FIG & ITEM # PART NUMBER DESCRIP

2-4 3120853SECTION 2 TURNTABLESECTION2TURNTABLE0256577 LIGHT PANEL INSTALLATION Ref. A301 3380426 Panel, Mounting 1302 1702963 Decal - Light Panel 130

3120853 2-5SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRI

ii 3120853TABLE OF CONTENTS (CONTINUED) FIGURE NO. TITLE PAGE NO.SECTION 7 -ELECTRICAL...

2-6 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVE ASSEMBLY.

3120853 2-7SECTION2 TURNTABLESECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONTRO

2-8 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS.

3120853 2-9SECTION2 TURNTABLESECTION 2 TURNTABLE FIGURE 2-3. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS.FIG & ITEM # PART NUMBER DESC

2-10 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. SWING MOTOR ASSEMBLY.

3120853 2-11SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. SWING MOTOR ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160182 SWING MOT

2-12 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. SWING BEARING ASSEMBLY.1311827101011133171615468651291410710710810810911411011111211210110

3120853 2-13SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. SWING BEARING ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Visually

2-14 3120853SECTION 2 TURNTABLESECTION2TURNTABLE116 2160003 Fitting, Grease - 45° 2117 Not Available Capscrew, Socket Head 5/16”-18NC 4Not Available W

3120853 2-15SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. SWING BEARING ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120853 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME AND STEERING INSTALLATIONS. . . . . . . . . . . . . . . . . .

2-16 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION.

3120853 2-17SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

2-18 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3120853 2-19SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-20 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3120853 2-21SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

2-22 3120853SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. TURNTABLE AND HOODS INSTALLATIONS.

3120853 2-23SECTION2 TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. TURNTABLE AND HOODS INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4620

2-24 3120853SECTION 2 TURNTABLESECTION2TURNTABLE0256478 OPTIONAL STROBE LIGHT INSTALLATION Ref. –201 4220162 Spacer, Stop (Used with ECCO Model 6640 O

3120853 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOM AND LIMIT SWITCHES INSTALLATIONS.. . . . . . . . . . . . . . . .

1-2 3120853SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATIONS.

3-2 3120853SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM AND LIMIT SWITCHES INSTALLATIONS.

3120853 3-3SECTION3 BOOMSECTION 3 BOOM FIGURE 3-1. BOOM AND LIMIT SWITCHES INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-4 3120853SECTION 3 BOOMSECTION3BOOM51 Tower Boom Weldment Options: 20800831 Model 40ic0800852 Model 45ic0961726 Bushing, Teflon (4 Per Assembly) 852

3120853 3-5SECTION3 BOOMSECTION 3 BOOM0254875 BOOM LIMIT SWITCHES INSTALLATION Ref. 4101 4360321 Switch, Limit 2102 4460428 Connector, Strain Relief 2

3-6 3120853SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM COMPONENTS ASSEMBLY.

3120853 3-7SECTION3 BOOMSECTION 3 BOOMFIGURE 3-2. MAIN BOOM COMPONENTS ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MAIN BOOM ASSEMBLY

3-8 3120853SECTION 3 BOOMSECTION3BOOM51 Base Weldment Options: 10800833 Model 40 ic0800854 Model 45 ic0961726 Bushing, Teflon 252 Fly Weldment Options

3120853 4-1SECTION4PLATFORMSSECTION 4 PLATFORMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM COMPONENTS INSTALLATION.. . . . . . . . . . . . .

4-2 3120853SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION.

3120853 4-3SECTION4 PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.025599

3120853 1-3SECTION1 FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATIONS.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FRAME WELDMENT

4-4 3120853SECTION 4 PLATFORMSSECTION4PLATFORMS101 PLATFORM WELDMENT OPTIONS: 1Note: Replacement decals must be ordered sepa-rately - See Section 8.35

3120853 4-5SECTION4 PLATFORMSSECTION 4 PLATFORMS2901406 OPTIONAL PLATFORM WORKLIGHT KIT Ref. –401 3536089 Plate, Mounting 2402 0641414 Bolt 1/4"-

4-6 3120853SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-2. ROTATOR MOTOR/PUMP/TANK ASSEMBLY.

3120853 4-7SECTION4 PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. ROTATOR MOTOR/PUMP/TANK ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.360025

4-8 3120853SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY.

3120853 4-9SECTION4 PLATFORMSSECTION 4 PLATFORMS FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PL

4-10 3120853SECTION 4 PLATFORMSSECTION4PLATFORMS41 3910616 Screw #6-32NC x 1" 842 0100029 Silicone (Not Shown) A/R43 3911024 Screw #10-24NC x 1 1

3120853 4-11SECTION4 PLATFORMSSECTION 4 PLATFORMSCONSOLE OPTIONS: Ref.101 Not Used102 4360330 Switch, Toggle - Glow Plugs (Diesel Only) 14060802 Guard

4-12 3120853SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-4. CONTROLLER ASSEMBLY - DRIVE/STEER.

3120853 4-13SECTION4 PLATFORMSSECTION 4 PLATFORMSFIGURE 4-4. CONTROLLER ASSEMBLY - DRIVE/STEER.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1600